Tesseract, Edgar Uribe, Vanessa Faune

Mechanical Engineering

PolySat is a student-run, Cal Poly research program in which students develop small satellites, known as CubeSats, to be sent into space. Since the start of the program in 2000, PolySat has developed eight 10cm x 10cm x10cm CubeSats. Recently, the team has developed two satellites of double, and triple, that size for NASA-KSC & AI-Solutions and the National Science Foundation. The recent volumetric expansion has been driven by high demand for further satellite functionality, which necessitates large power generation capabilities. To remain competitive in the growing CubeSat industry, PolySat must develop a platform that can provide enough power to …

Carbon Fiber Monocoque Development For A Formula Sae Racecar, Andrew Cunningham, Andrew Ferrell, Matthew Lee, Tony Loogman

Mechanical Engineering

Monocoque development of the 2015 Cal Poly Formula SAE racecar from design to competition.

Mini-Hand Extension, Aulivia Bounchaleun, Haden Cory, Scott Onsum, Zack Phillips

Mechanical Engineering

Lam Research supplies equipment for manufacturing silicon wafers used in semiconductor manufacturing. Their equipment is highly sophisticated and therefore costly, both in time and money, to repair. Much of the time and money spent to service those machines when they require maintenance or repair is spent on disassembly, so Lam seeks a faster way to service their equipment. Al Schoepp, a Senior Technical Director at Lam Research, came to Cal Poly seeking a team of students to design and build a device that could emulate the human hand well enough to handle hardware and thread nuts and bolts but also …

Final Design Report For An Automatic Diffraction Grating, Timothy Jung, Edlin Garcia, Kelly Rorden

Mechanical Engineering

The Automatic Diffraction Grating project explored using said technology to measure the angular separation between binary stars. This system would be a dramatic improvement from the current, fixed and manually adjusted diffraction gratings in use, increasing the capability of observatories to conduct autonomous studies of binary systems. Ideally, realizing such a system would be accomplished using a simple design and off the shelf parts, so that the project could easily replicated. The design of this system was approached with a broad look at the possible mechanisms that could be used to effectively construct an Automatic Diffraction Grating, as well as …

Pier2pier: Final Report, Kevin Nelson, Anthony Miller, Paul Maalouf, Chahan Shah

Mechanical Engineering

No abstract provided.

Active Fog Catcher, Michael Giglio, Carson Hand, William Beechinor, Kai Zhang

Mechanical Engineering

The active fog catching senior project team has been asked to develop a device that will harvest water from the atmosphere, namely fog, using active means. The project will be centered on maximizing water collection rate, with efficiency as a secondary concern. The final design utilizes a refrigeration system in which fans pull air across the cold evaporators inside of a duct. Water condenses on the evaporators and drain into a collection container. It was decided to focus on maximizing water collection at the cost of efficiency because the feasibility of actively harvesting fog must be proved before trying to …

Solar Decathlon Plumbing Subsystem Final Design Report, Robert Burtt, Chris Lutze, Tyler Dunaway

Mechanical Engineering

The U.S. Department of Energy announced it will be hosting an international public competition called the Solar Decathlon in Irvine, CA during October 2015 to showcase high-efficiency houses. Cal Poly students created a team – Solar Cal Poly – to participate. Three mechanical engineering students joined the team to work on the plumbing section of the competition. The team completed multiple iterations and designs of the plumbing system within the Solar Cal Poly house as the house was designed and redesigned. The construction and final design of the plumbing system will be decided by the construction crew and architecture team …

Solar Cal Poly Water Systems, Jake L. Morris, Zachary F. Yasuda, Lauren P. Jones

Mechanical Engineering

No abstract provided.

Solar Cal Poly Active Hvac Project, James Cornish, Jake Cosmo, Patrick Weston

Mechanical Engineering

For this project, the goal was to conceptualize, design, test, and implement an active HVAC system to be used in the Solar Cal Poly house competing in the Department of Energy’s 2015 Solar Decathlon. With many house iterations, it was decided to use a split system with an outdoor heat pump and indoor air handler, paired with a HRV for ventilation. Through system modeling using Design Builder and Energy Pro 6.5, the cooling load of the house was determined along with the cooling schedule. The foreseen safety precautions and limited construction time guided the entire project, along with the active …

Sapien3 Comb Stitch Improvement For Edwards Lifesciences, William Harley, Thomas Pluschkell, John Mctigue, Garrett Reed

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Cal Poly Heliodon, Gregory Bucher, Lucas Carter, Jake Hamilton, Robin Hubilla

Mechanical Engineering

The purpose of the Heliodon project is to provide professors with a means to educate students about the movement of the sun and how that movement varies with location on earth and throughout the year.

Sports For Nathan, Delaney Bales, Joseph Garrett, Chris Harter

Mechanical Engineering

Nathan Cooper is a local boy with spinal muscular atrophy. He enjoys playing games and being active. One assistive device that Nathan uses is his Standing Dani, a motorized mobile stander. Nathan enjoys playing golf and kickball, and prior to this project he had no way of playing golf and no safe way of playing kickball. The purpose of this project was to design and build a golf attachment for Nathan’s Standing Dani that allows him to putt, and a kickball attachment that allows him to play kickball safely. First, the design team researched and defined the problem in terms …

Analysis Of A Carbon Fiber Reinforced Polymer Impact Attenuator For A Formula Sae Vehicle Using Finite Element Analysis, John T. Rappolt

Master's Theses

The Hashin failure criteria and damage evolution model for laminated fiber reinforced polymers are explored. A series of tensile coupon finite element analyses are run to characterize the variables in the physical model as well as modeling techniques for using an explicit dynamic solver for a quasi-static problem. An attempt to validate the model on an axial tube crush is presented. It was found that fiber buckling was not occurring at the impactor-tube interface. Results and speculation as to why the failure initiation is incorrect are discussed. Lessons learned from the tube crush are applied successfully to the quasi-static Formula …

Increasing Isentropic Efficiency With Hydrostatic Head And Venturi Ejection In A Rankine Power Cycle, Nathan Daniel Ruiz

Master's Theses

This thesis describes the modifications made to the Cal Poly Thermal Science Laboratory’s steam turbine experiment. While the use of superheating or reheating is commonly used to increase efficiency in a Rankine cycle the methods prove unfeasible in a small scale project. For this reason, a mathematical model and proof of concept design using hydrostatic head generated by elevation and venturi ejection for use by the condenser is developed along with the equations needed to predict the changes to the system. These equations were used to create software to predict efficiency as well as lay down the foundation for future …

Capillary Channel Flow (Ccf) Eu2-02 On The International Space Station (Iss): An Experimental Investigation Of Passive Bubble Separations In An Open Capillary Channel, Mark M. Weislogel, Andrew P. Wollman, Ryan M. Jenson, John T. Geile, John F. Tucker, Brentley M. Wiles, Andy L. Trattner, Claire Devoe, Lauren M. Sharp, Peter J. Canfield, Jörg Klatte, Michael E. Dreyer

Mechanical and Materials Engineering Faculty Publications and Presentations

It would be signicantly easier to design fluid systems for spacecraft if the fluid phases behaved similarly to those on earth. In this research an open 15:8 degree wedge-sectioned channel is employed to separate bubbles from a two-phase flow in a microgravity environment. The bubbles appear to rise in the channel and coalesce with the free surface in much the same way as would bubbles in a terrestrial environment, only the combined effects of surface tension, wetting, and conduit geometry replace the role of buoyancy. The host liquid is drawn along the channel by a pump and noncondensible gas bubbles …

Cookie Dough Portioning Tool, Alex Haughton, Courtney Shipp, Grant Wittenberg

Mechanical Engineering

The Brown Butter Cookie Company (BBCC) is located in Cayucos, California. They sell handmade cookies made without eggs. After a batch is made, dough pieces must be portioned by hand. This process is time consuming, labor intensive, and limits the number of cookies they can make.

Our task was to design a machine to replace or improve this step of the process. After talking with the members of the BBCC and creating a list of specifications for our device, the team has formulated a detailed design of a cookie dough portioning tool for the BBCC. This report includes information on …

The Influence Of Neuromusculoskeletal Model Calibration Method On Predicted Knee Contact Forces During Walking, Gil Serrancolí, Allison Kinney, Benjamin J. Fregly, Josep M. Font-Llagunes

Mechanical and Aerospace Engineering Faculty Publications

This study explored the influence of three model calibration methods on predicted knee contact and leg muscle forces during walking. Static optimization was used to calculate muscle activations for all three methods. Approach A used muscle-tendon model parameter values (i.e., optimal muscle fiber lengths and tendon slack lengths) taken directly from literature. Approach B used a simple algorithm to calibrate muscle-tendon model parameter values such that each muscle operated within the ascending region of its normalized force-length curve. Approach C used a novel two-level optimization procedure to calibrate muscle-tendon, moment arm, and neural control model parameter values while simultaneously predicting …

Hydrogen And Syngas Production From Gasification Of Lignocellulosic Biomass In Supercritical Water Media, Jun-Ki Choi, Abtin Ataei, Ahmad Tavasoli, Farid Safari

Mechanical and Aerospace Engineering Faculty Publications

Novel biomass-processing technologies have been recently used for conversion of organic wastes into valuable biofuels like bio-hydrogen. Agricultural wastes are available and renewable energy resources to supply energy demand of the future. The purpose of this study is to investigate the production of hydrogen-rich syngas from wheat straw, walnut shell, and almond shell.

Conversion Of A Gas Combustion Engine To An Electric Motor In A Porsche 924, Ashley Weed

BioResource and Agricultural Engineering

This paper is a walk-through of converting a gasoline Porsche 924 to and electric engine. The paper begins with steps on how to remove the gasoline engine. It then goes into setting up the electrical system for the new electric vehicle and then follows up with the motor installation. The end of the report discusses the testing and results of the electric vehicle and finishes up with recommendations to anyone who attempts a similar project.

Investigation Of Parameters Affecting The Nanoinjection Of Hela 229 Cancer Cells, Tyler E. Lewis

Theses and Dissertations

The ability to deliver sequences of DNA and other molecular loads across the membrane of a cell and into its nucleus is an area of interest in the medical community. One of its many applications is that of gene therapy. In contrast to other forms of treatment, gene therapy seeks to treat diseases at the cellular level. The success of these treatments depends on the technologies for cell transfection that are available. Physical methods are sometimes able to overcome poor efficiencies of chemical methods and the safety concerns of viral methods, but are usually impractical due to the limited number …

Temperature Control In Friction Stir Welding Using Model Predictive Control, Brandon Scott Taysom

Theses and Dissertations

Temperature is a very important process parameter in Friction Stir Welding (FSW), but until lately active control of temperature has not been practiced. Recently, temperature control via a PID controller has proven to be effective. Model Predictive Control (MPC) is a control method that holds promise, but has not been attempted in FSW before. Two different model forms are developed for MPC and are evaluated. The first is a simple first-order plus dead time (FOPDT) model. The second is the Hybrid Heat Source model and is more complex; it combines the heat source method and a 1D discretized thermal model …

On The Free Surface Skipping Characteristics Of Highly Deformable Elastic Spheres, Randy C. Hurd

Theses and Dissertations

When a highly deformable elastic sphere impacts a water surface at an oblique angle it can skip several times in a manner similar to a skipping stone. However, this sphere seems to skip more readily and with more ease than a traditional skipping stone. This thesis examines the improved skipping characteristics of highly deformable elastic spheres made from cured silicone rubber. The effect of impact velocity, impact angle, sphere diamter and material shear modulus on ricochet trajectory is experimentally examined using high speed photography and image processing techniques. Experimental evaluation shows that deformation is the primary contributor to an increased …

Shark Alert: Early Warning System, Cory Peterson, Marc Rauschnot, Taylor Mcclain

Electrical Engineering

The Shark Alert Early Warning System is a device geared toward avid beach goers such as surfers, divers, and swimmers. The system is composed of an ultrasonic transmitter mounted on a shark’s dorsal fin and a receiver worn by the user around the ankle. The receiver alerts the user to the presence of a shark upon ultrasonic signal detection.

The receiver warns the user through both visual and tactile (vibration) alerts to ensure user notification. This circuit was built and tested in the EE labs and Recreation Center pools to determine transmission range. The receiver detects the transmitted signal up …

Evaluation Of Design Tools For The Micro-Ram Air Turbine, Victor Fidel Villa

Master's Theses

The development and evaluation of the design of a Micro-Ram Air Turbine (µRAT), a device being developed to provide power for an autonomous boundary layer measurement system, has been undertaken. The design tools consist of a rotor model and a generator model. The primary focus was on developing and evaluating the generator model for the prediction of generator brake power and output electrical power with and without rectification as a function of shaft speed and electrical load, with only basic manufacturer specifications given as inputs. A series of motored generator evaluation test were conducted at speeds ranging from 9,000 to …

Veloelectric: Creating A Device That Harvests Energy From Bicycles, Austin Hall, Daniel Stohr, Tj Fox

Mechanical Engineering

Long distance mountain bikers, bike-packers, and many bikers in developing countries rely on electrical devices for safety and communication. These specific groups of people operate in areas with little to no electricity, and often times have no power to sustain their devices. The purpose of this Cal Poly senior project, VeloElectric, was to design, build, and test a kinetic energy harvester for bicycles that can be used to charge common mobile devices via USB. This senior project team created a device that attaches directly to a bicycle and uses vibrations to generate energy, which in turn powers a variety of …

Ir Barcode Reader, Isaac Lambing, Justin Gronet, Tony Ly, Mark Berry

Mechanical Engineering

BrandWatch Technologies is a company based in Portland, Oregon that seek to detect counterfeit products in the supply chain. BrandWatch has created a taggant material, a physical marker, that can be printed over barcodes or added to the ink used to print the barcodes themselves. This material, while invisible to the naked eye, is detectable using technology that they have developed.

BrandWatch enlisted the help of a four man team of Cal Poly Mechanical Engineering students to combine this technology with that of a barcode scanner. The device, capable of scanning barcodes, detecting the presence of the taggant material, and …

Cal Poly Dining: The Avenue Redesign, Eric Calbonero, Derek Nollsch, Casey Reilly

Industrial and Manufacturing Engineering

Executive Summary

Campus Dining is planning to close VG’s Cafe during the 2015-2016 school year; as a result, the remaining restaurants on campus need to accommodate the additional student demand. The student team consisting of Eric Calbonero, Derek Nollsch, and Casey Reilly met with Campus Dining’s Director of Operations, Greg Yeo, about this issue—he directed the team toward a redesign of The Avenue Food Court. To redesign The Avenue, the project team focused on several key deliverables as follows:

• Study current customer trends in The Avenue

• Develop a proposed facilities layout and design

• Perform a capacity analysis of The Avenue …

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San Luis Obispo Children's Museum: The Circuit Lab, Megan Garcia, Victoria Higgins, Michael Xie

Industrial and Manufacturing Engineering

Executive Summary

Over a nine month period, the senior project team worked closely with the San Luis Obispo Children’s Museum to develop a new interactive exhibit for the museum’s Science, Technology, Engineering, and Mathematics (STEM) floor. The initial budget given for this project was $3,000. The museum’s requirements for a new exhibit were that it must be safe for young children to use, require minimal supervision, is interactive, has learning objectives, and is economically feasible and sustainable. The team chose to build an exhibit that would teach young children about simple circuitry and electronics.

First, extensive research of circuits, children’s …

Using The Offset Panel Technique To Develop Innovative Origami-Based Applications, Michael Robert Morgan

Theses and Dissertations

Origami, the art of folding paper, was once only an art form. In recent years, it has collided with the world of engineering and is acting as a source of inspiration for solutions to various engineering problems. Paper, the typical material used in the art form, is thin and works well for origami, but is not often suitable for use in engineering. Researchers have developed a handful of methods for accommodating thick/rigid materials in origami design. Most of these preserve only the kinematics of the model or its range of motion. Not only does the offset panel technique (OPT) preserve …