Mechanical Engineering Commons^™

Design Of An Automated Vehicle Detection System For Bicycles: Fireworks Cycling Sensor, Jason Cheng, Peter Kim, Tory Morgan, Clayton Young

Industrial and Manufacturing Engineering

Abstract

This report explores the necessity for increased cyclist safety in urban settings, leading to the birth of a product which aims to drastically reduce the risk of accidents while heightening the sense of safety overall. The project outlines and details the product development process of a consumer-friendly vehicle detection system, with a holistic scope which includes technical rapid prototyping and coding, team dynamics, decision making process, and change management. Two formal prototypes were developed before a functional final product was identified and constructed, each iteration drastically improving practicality and efficiency of detection. The final product underwent extensive testing in …

Economic Analysis And Justification For Automated Welding Systems, Roxanne Raye

Industrial and Manufacturing Engineering

This report looks at designing a new welding process for a company in the Oil & Gas industry, ensuring method consistency and performance quality of their steel drill bit while increasing overall production. The current product is welded manually with a flux core wire, resulting in high cycle times and numerous cases of required rework.

The use of automation systems will be analyzed for their increased consistency, quality, safety, and production estimates. Specifically robotic cell design will be considered, since it can work on more parts with fewer operators, adding efficiency and flexibility to the production floor. Other areas of …

Dcpp/Polygait Inventory Control System, Logan Pace, Robert Garlinghouse

Industrial and Manufacturing Engineering

This report discusses a proposed system to improve upon inventory management issues experienced in the M&TE Tool room for the PG&E Diablo Canyon Power plant. Effective inventory tracking and management is an important characteristic of any organization handling physical assets, and without the proper system in place, companies may lose expensive items and waste time by not having equipment available when needed. The tool room is experiencing inventory shrinkage of M&TE equipment nearing $100,000 per year largely because of an inefficient checkout system that fails to keep employees accountable for the tools they check out. Even more costly than the …

Quality Improvement At Patio Pacific, Petdoors, Tri Minh Nguyen, In Woo Suh

Industrial and Manufacturing Engineering

Quality is key in manufacturing any type of product. Customer expectations only rise with time, and it has become more crucial than ever for companies to produce quality products to survive. This project sets out to improve quality of flagship products at Patio Pacific. This report contains the background of the company, Patio Pacific, the process of finding critical problems, and the methodology to solve them.

Customer returns and inquiries have the ability to eat up cash flow in any type of company. This senior project sets out with introduction of the project that explains how the project came about, …

Developing Entrepreneurial Thinking In Engineering Students By Utilizing Integrated Online Modules, Ronald S. Harichandran, Maria-Isabel Carnasciali, Nadiye O. Erdil, Cheryl Q. Li, Jean Nocito-Gobel, Samuel Bogan Daniels

Mechanical and Industrial Engineering Faculty Publications

An approach to develop entrepreneurial thinking skills in engineering students by integrating online modules into existing courses is described. Eighteen online modules covering a variety of topics will be developed. Developers for the modules are selected by reviewing proposals submitted in response to a broadly distributed request for proposals. Developers undergo extensive training before embarking upon module development. Students will complete each standalone module outside of class hours. Instructors who deploy a module in their course will develop contextual course assignments that reinforce concepts covered in the modules. These instructors also undergo training and are assisted by an external consultant. …

Non-Wetting Surface-Driven High-Aspect-Ratio Crystalline Grain Growth For Efficient Hybrid Perovskite Solar Cells, Cheng Bi, Qi Wang, Yongbo Yuan, Zhengguo Xiao, Jinsong Huang

Department of Mechanical and Materials Engineering: Faculty Publications

Large-aspect-ratio grains are needed in polycrystalline thin-film solar cells for reduced charge recombination at grain boundaries; however, the grain size in organolead trihalide perovskite (OTP) films is generally limited by the film thickness. Here we report the growth of OTP grains with high average aspect ratio of 2.3–7.9 on a wide range of non-wetting hole transport layers (HTLs), which increase nucleus spacing by suppressing heterogeneous nucleation and facilitate grain boundary migration in grain growth by imposing less drag force. The reduced grain boundary area and improved crystallinity dramatically reduce the charge recombination in OTP thin films to the level in …

Cooling And Heating Season Impacts Of Right-Sizing Of Fixed- And Variable-Capacity Heat Pumps With Attic And Indoor Ductwork, Florida Solar Energy Center, James Cummings

FSEC Energy Research Center®

The U.S. Department of Energy's research team Building America Partnership for Advanced Residential Construction implemented two phases of experiments to examine the cooling and heating seasonal and peak demand performance of a variable-capacity 2-ton SEER 22 heat pump versus a 3-ton variable-capacity SEER 21 heat pump with attic ducts and indoor ducts. The experiments also compared the cooling and heating seasonal and peak demand performance of 2-ton versus 3-ton fixed-capacity SEER 13 heat pumps with attic ducts and indoor ducts.

Forest Sign Maker, Victor Espinosa Iii, Kevin Ly, Lisa Yip

Mechanical Engineering

Executive Summary:

The Inyo National Forest is arguably one of the most beautiful locations in California, containing natural masterpieces such as Mount Whitney and the Ancient Bristlecone Pine Forest. Despite its magnificence, the Inyo National Forest can be a treacherous region. The Friends of the Inyo take pride in being able to facilitate the viewing experience for all outdoorsmen by maintaining the mountain trails, which includes providing adequate trail signage.

Unfortunately, there is a fundamental issue with the recent state of trail signage in the Inyo National Forest: the rate at which signs are being vandalized or naturally destroyed is …

Tadpole Tandem Electrically Assisted Tricycle, Austin Frederickson, Anthony Jacques, Kris Lawrence, Preston Mcelroy

Mechanical Engineering

The purpose of this senior project was to investigate the possibility of making bikes (as a regular mode of transportation) look much more appealing to the general public. To that end, an electric motor assist system was added to make it easier for the operators of the vehicle. A fairing was added to protect the rider from wind and rain, and an electrical subsystem consisting of a microcontroller and many other components was also added. The electrical subsystem was meant to store the information of different riders, calculate calories burned using a heart beat sensor, and increase visibility using strategically-placed …

Compact Tire Tester, Jess Mccafferty, Daniel Rodman, Michael Schuster, Connor West

Mechanical Engineering

No abstract provided.

Freedom Ski, Toby A. Goldsteinholm, Ashley Scharff, Justin Satnick, Markus Rutner

Mechanical Engineering

The current availability of water skis for people who are paraplegic or quadriplegic is very limited. The aim of our project is to design a system that improves upon the current models of specialized water skis. Our intent is to create a waterski system that is structurally stable and handles responsively, in order to ensure that anyone is capable of effectively using our system to waterski.

The main client of our project is Quality of Life Plus, an organization that aims to aid veterans of the armed forces who have physical disabilities to still enjoy a good quality of life. …

Mechanical Prosthetic Hand For Navy Seal, Ryan Burke, Michael Friedman, Jose Lemus, Heather Martin

Mechanical Engineering

Quality of Life Plus has been improving the lives of many wounded servicemen and first responders around the country. Its mission is to foster and generate innovations to aid and improve the quality of life for those injured in the line of duty. This project is the fifth iteration of designing a prosthetic hand for an active duty Navy SEAL. The first iterations have been myoelectric systems where sensors are attached to the user’s muscles to actuate the prosthetic. However, the most recent has been a purely mechanical system, and was shoulder actuated. The design was more robust, it was …

Jonathan’S Natural Juices Mechanical Juice Dispenser, Andrew Meyer, Jesus Gutierrez, Danielle Lauinger

Mechanical Engineering

Team AJD was tasked with trying to create a juice dispenser that did not utilize pumps, but rather explore the venturi effect to see if it could be a suitable substitute. The venturi effect is when a fluid in a pipe goes through a gradual reduction in diameter in a pipe to increase the velocity and lower the pressure of a fluid. Utilizing this principle the team constructed a testing device to be able to run tests and verify the theory. The team was able to verify that the venturi effect was able to make juice at the correct mix …

Team Solar Sip, Patrick Fillingham, Wesley Goodson, Kenneth Li

Mechanical Engineering

No abstract provided.

Smart Water Meter, Jeff Hufford, Eric Adler, Garrett Hall

Mechanical Engineering

No abstract provided.

Solar Decathlon 2015, Solar Cal Poly; Solar Cal Poly Project Engineers, Cristina Paquin, Julien Blarel, Sanchit Joshi

Mechanical Engineering

No abstract provided.

Cable Drag Test, Alex Powers, Brandon Sadiarin, George Rodriguez Iv, Torey Kruisheer

Mechanical Engineering

The Smooth Shifters is a team composed of Alex Powers, Brandon Roy Sadiarin, George Rodriguez, and Torey Kruisheer. We are four senior mechanical engineering students at California Polytechnic State University (Cal Poly) in San Luis Obispo, California that are working on a senior design project for Specialized Bicycle Components, Inc. located in Morgan Hill, California. We will be under the advisement of Professor Sarah T. Harding of the mechanical engineering department at Cal Poly.

Specialized, one of today’s leading bicycle companies, is in need of a test setup that measures brake and shifter cable drag. High performance cyclists using time …

Aluminum Plasmonic Metamaterials For Structural Color Printing, F. Cheng, Jie Gao, L. Stan, D. Rosenmann, D. Czaplewski, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

Real-Time Monitoring Of Laser Powder Bed Fusion Process Using High-Speed X-Ray Imaging And Diffraction, C. Zhao, K. Fezzaa, R. W. Cunningham, H. Wen, F. De Carlo, Lianyi Chen, A. D. Rollett, T. Sun

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

Structural Color Printing Based On Plasmonic Metasurfaces Of Perfect Light Absorption, F. Cheng, Jie Gao, T. S. Luk, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

No abstract provided.

A Finite Element Analysis Of Tibial Stem Geometry For Total Knee Replacements, Aaron Isidro Bautista

Master's Theses

The purpose of this study was to investigate the influence of tibial stem geometry on stress shielding of the tibia for patients with a total knee replacement. Finite element analysis was used to study different tibial stem geometry types, as well as a vast array of different geometric sizes. Both a peg and stem type geometry were analyzed and compared in order to determine what type geometry causes the least amount of stress shielding. A static loading condition with a dynamic loading factor of three was used for the system and the stress responses were analyzed at regions of interest …

Mathematical Model Validation Of A Center Of Gravity Measuring Platform Using Experimental Tests And Fea, Michael Lashore

Master's Theses

This thesis sets out to derive an analytical model for a center of gravity (CG) measuring platform and examines its validity through experimental testing and Finite Element Modeling. The method uses a two-stage platform tilting process to first locate the planar CG coordinates and then find the third CG coordinate normal to the platform. An uncertainty model of the measuring platform was also developed, both CG and uncertainty models were implemented in the form of a MATLAB code. A load cell sizing task was also added to the code to assist the Integration Engineers at Jet Propulsion Laboratory in selecting …

Hand Operated Tabletop Letterpress Assembly Instructions 1.0, George Chiu, Brendan Domos, Spencer Herzog, Nathan Sandidge, Kevin Weinstein

Theses

A group of RIT Mechanical Engineering students spent the 2014-2015 academic year in their senior design class collaborating with the RIT Cary Graphic Arts Collection to design and fabricate a 21st century hand-operated platen press.

The press that was designed during this engineering exercise met several requirements:

• be under 30 lbs
• fit in a 24 inch square table top space
• be manufactured with a majority of components which could be purchased from a standard parts supplier
• be able to print with commonly manufactured ink rollers, ink, letterpress chases, spacing and furniture
• the platen and packing had to be adjustable to …

Analysis Of Vibroacoustic Properties Of Dimpled Beams Using A Boundary Value Model, Kyle R. Myers

Dissertations

Attention has been given recently to the use of dimples as a means of passively altering the vibroacoustic properties of structures. Because of their geometric complexity, previous studies have modeled dimpled structures using the finite element method. However, the dynamics of dimpled structures are not completely understood. The goal of this study is to provide a better understanding of these structures through the development of a boundary value model (BVM) using Hamilton's Variational Principle. The focus of this study is on dimpled beams, which represent the simplest form of a dimpled structure.

A general model of a beam with N …

Cal Poly Sae Formula Electric Chassis, Brandon Stitt, Rachel Brooks, Christopher L. Pell

Mechanical Engineering

The Cal Poly Formula Electric team has been in need of a chassis redesign, making that a logical choice for a senior project. The original goal of the project was to build the lightest possible frame while still maintaining adequate strength and stiffness. The existing frame made a good starting point. The steel tube spaceframe weighed a colossal 105 lb. There was ample room for improvement, even with a similar spaceframe design. The greatest potential to reduce weight lay in submitting designs under the Alternative Frame (AF) rule set. This could avoid the added weight of many required tubes. The …

Human Powered Vehicle Frame Design, Matthew S. Allen, Peter B. Aumann, Trent J. Hellmann

Mechanical Engineering

This report discusses the Human Powered Vehicle Frame Design senior project’s contributions to the design, manufacture, testing, and competition of the Cal Poly Human Powered Vehicle Club’s 2015 vehicle, Sweet Phoenix. The project’s guiding rules and timeline were dictated by the ASME Human Powered Vehicle Challenge (HPVC), held in April 2015. The Club sought to improve upon its previous vehicle, Aria, which suffered from a range of faults including a catastrophic structural failure at the 2014 HPVC. Largely in response to this failure, the Frame Design project’s major focus was Sweet Phoenix’s frame, from concept to manufacturing. During the design …

Innovative Connectivity Ensuring Education (I.-C.E.E.), Luke Cole, Andrew Ma, Nicholas Ross, Daniel Williams

Electrical Engineering

This is the critical design review for the Telepresence/Telerobotic Technology for Children with Disabilities Project by team I.- C.E.E. (Innovative Connectivity Ensuring Education). This report details our telepresence system design for our client (Nathan Stilts) including design choices/justification, testing verification and procedures, and chosen components for implementation. There are seven chapters in total starting with introductory/background information followed by hardware and software design, verification, and testing and concludes with the current status of the project and what future work may need to be included.

Hydromodus: An Autonomous Underwater Vehicle, Alex Kost, Anu Mahinkanda, Jordan Read

Electrical Engineering

Hydromodus is a student-led multidisciplinary project conceived by Jordan Read designed to provide a low-cost modular hardware and software solution for researchers and scientists. For the scope of the Senior Project class, it is designed to be a baited remote underwater vehicle (BRUV), but the platform is highly modifiable and open-source.

Deltronic Solutions Delta 3d Printer, Ramon Santos, Justin James, Taylor Chris, Stephen Marshall, Paul Maalouf

Mechanical Engineering

The Delta 3D Printer project is a 2014-2015 Cal Poly ME senior project sponsored by Dr. Jose Macedo, Professor and Department Chair of the Cal Poly IME Department; Yaskawa America, Inc., industry-leading producer of high-quality electronic drives and motors; and Bell-Everman, Inc., producer of high-precision embedded motion systems. The Delta 3D Printer project was conceived by Dr. Macedo as a collaboration between Cal Poly engineering and Yaskawa America. The majority of delta 3d printers on the market utilize stepper motors to control the print head motion. The 3D printer for this project was designed to use servo motors instead of …

Vibration Table For Environmental Chamber, Michael Czabaranek, Dylan De Caussin

Mechanical Engineering

No abstract provided.