Mechanical Engineering Commons^™

Evaluation Of Direct Diode Laser Deposited Stainless Steel 316l On 4340 Steel Substrate For Aircraft Landing Gear Application, Tian Fu, Todd E. Sparks, Frank W. Liou, Joseph William Newkirk, Zhiqiang Fan, Syamala Rani Pulugurtha, Jianzhong Ruan, Hsin-Nan Chou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

300M steel is used extensively for aircraft landing gears because of its high strength, ductility and toughness. However, like other high-strength steels, 300M steel is vulnerable to corrosion fatigue and stress corrosion cracking, which can lead to catastrophic consequences in the landing gear. Stainless steels offer a combination of corrosion, wear, and fatigue properties. But for an aircraft landing gear application a higher surface hardness is required. A laser cladding process with fast heating and cooling rates can improve the surface hardness. AISI 4340 steel is used as a lower cost alternative to 300M due to its similar composition. In …

Increase Of Heat Transfer To Reduce Build Time In Rapid Freeze Prototyping, Ming-Chuan Leu, Sriram Praneeth Isanaka, Von Richards

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Reduction of part build time in the Rapid Freeze Prototyping (RFP) process, which fabricates a 3D ice part layer-by-layer by depositing and freezing water droplets, has been achieved by increase of heat transfer. Three mechanisms have been experimentally investigated: 1) cooling the substrate, 2) use of forced convection, and 3) use of a chilling plate. Cooling the substrate is effective for parts of small heights but becomes ineffective with increase in part height. Forced convection produced desirable reduction in part build time but with the undesirable formation of frost on the built ice part. The use of chilling plate to …

Functionally Graded Materials By Laser Metal Deposition, Syamala Rani Pulugurtha, Joseph William Newkirk, Frank W. Liou, Hsin-Nan Chou

Materials Science and Engineering Faculty Research & Creative Works

Fabrication of functionally graded materials (FGMs) by laser metal deposition (LMD) has the potential to offer solutions to key engineering problems over the traditional metal-working techniques. But the issues that need to be addressed while building FGMs are intermixing in the layers and cracking due to the residual stresses. This paper is to present the study of the effect of process parameters (laser power and travel speed) on the degree of dilution between the substrate (or, previous layer) and powder material for few metallurgical systems.

Development Of Extrusion-On-Demand For Ceramic Freeze-Form Extrusion Fabrication, Thomas Oakes, Parimal Kulkarni, Robert G. Landers, Ming-Chuan Leu

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In the Freeze-form Extrusion Fabrication (FEF) process, extrusion-on-demand (EOD) refers to the ability to control the start and stop of paste extrusion on demand and is vital to the fabrication of parts with complex geometries. This paper describes the development of EOD for ceramic FEF through modeling and control of extrusion force, selection of appropriate process parameters, and a dwell technique for start and stop of extrusion. A general tracking controller with integral action is used to allow tracking of a variety of reference forces while accounting for the variability in the paste properties. Experiments are conducted to model the …

Fuel Cell Development Using Additive Manufacturing Technologies -- A Review, Nikhil P. Kulkarni, Gargi Tandra, Frank W. Liou, Todd E. Sparks, Jianzhong Ruan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Fuel cells are being perceived as the future clean energy source by many developed countries in the world. The key today for clean power is the reliance of fuel cells not only to power automobiles but also for residential, small commercial, backup power etc. which calls for production on a large scale. Additive manufacturing is perceived as a way to develop cost effective fuel cells. It imparts flexibility to design different kinds of fuel cells along with reduction in material wastage. This paper deals with the review of additive manufacturing processes for research and development of fuel cell components, such …

Development Of A Low Cost Handheld Microfluidic Phosphate Colorimeter For Water Quality Analysis, Sean C. Kaylor

Master's Theses

This thesis describes the design, fabrication, and testing process for a microfluidic phosphate colorimeter utilized for water quality analysis. The device can be powered by, and interfaced for data collection with, a common cell phone or laptop to dramatically reduce costs. Unlike commercially available colorimeters, this device does not require the user to measure or mix sample and reagent. A disposable poly(dimethylsiloxane) (PDMS) microfluid chip, powered by an absorption pumping mechanism, was used to draw water samples, mix the sample at a specific ratio with a molybdovanadate reagent, and load both fluids into an onboard cuvette for colorimetric analysis. A …

Short-Term Failure Analysis Of Aluminum Conducting Composite Core Transmission Lines, Brian Burks

Electronic Theses and Dissertations

Recently the inefficiency and lack of capabilities of electric energy transmission have been put in the global spotlight; a transmission line design known as the Aluminum Conducting Composite Core Trapezoidal Wire (ACCC/TW^TM) attempts to eliminate the deficiencies. The ACCC core is comprised of a new hybrid composite material. The most probable causes of short-term damage to the ACCC core were investigated through a series of finite element models. It was found that excessive bending was the most likely cause of short-term damage to the core. During bending of the ACCC core, stresses are concentrated at the interface in …

The Very Basics Of Sustainability - An Alternative Viewpoint, Jim Mcgovern

Other resources

This paper examines the context and meaning of the term ‘sustainability’, the factors that determine and govern climate on Earth, the population of the Earth and its trends and influencers, the requirements for sustaining life and the options that are available to humankind. Some viewpoints are presented that are alternative to ‘conventional alternative’ thinking. The author advocates keeping an open mind on all available options, including the use of oil, gas, coal, tar sands, carbon capture and sequestration, nuclear power etc., as well as the technologies that are more widely considered ‘green’ and also argues that humankind needs to face …

Comparison Of The Energygauge Usa And Beopt Building Energy Simulation Programs, Florida Solar Energy Center, Danny Parker

FSEC Energy Research Center®

Two hourly energy simulation software, BEopt and Energy Gauge USA, were compared to ensure accuracy and evaluate agreement on the impact of various energy efficiency improvements. Within the Building America program, these software aid design teams working toward the U.S. Department of Energy's goal to make Zero Energy Homes economically viable by 2025. Builders use the software to achieve the extensive energy savings (70%-80%) from various measures before adding solar electric power generation. The study found that in general, BEopt and EnergyGauge USA agree fairly well on the impact of energy efficiency improvements, while identifying several discrepancies that need further …

Geographic Variation In Potential Of Residential Solar Hot Water System Performance In The United States, Florida Solar Energy Center, Camilo Gil

FSEC Energy Research Center®

This paper describes an assessment of residential solar water heater performance around the continental United States. We performed annual simulations using an hourly simulation model (EGUSA) for 212 TMY3 weather locations around the nation. The annual simulations show how standard hot water energy use for electric and gas systems vary geographically (kWh and therms) as well as the potential energy savings from solar water heaters. A key finding is that the energy necessary for water heating varies by 2:1 around the U.S. with implications for solar water heating system design and sizing. Our results provide information on expected water heater …

Analytical, Computational And Experimental Studies Of Capillary Flow In Complex Geometries, Yongqing Peng

Dissertations

The dynamic processes of capillary flow in complex geometries have been studied analytically, computationally and experimentally in this research. A general approach for modeling the capillary flow in arbitrary irregular geometries with straight axis of symmetry is proposed. Using this approach, the governing equation to describe the dynamic capillary rising motion in capillaries with nonuniform elliptical cross-section is first derived under the assumptions of parabolic distribution of the axial velocity and constant contact angle. The calculation results for the capillary flow in different tubes with irregular wall show that, in comparison with existing models that have been tested, the present …

The Very Basics Of Sustainability - An Alternative Viewpoint (Slides With Audio) (Large File! To Speed Up Download, Right-Click On "Download" Link To Save To Own Pc.), Jim Mcgovern

Other resources

This presentation sets out the very basics of ‘sustainability’, although a definition of sustainability is not attempted. Some of the very basics are the context in which the Earth and humankind exist in space and time, the Earth’s climate, the Earth’s population and humankind’s options and choices. The author advocates keeping an open mind on all available options, including the use of oil, gas, coal, tar sands, carbon capture and sequestration, nuclear power etc., as well as the technologies that are more widely considered ‘green’. The author also argues that, in addressing the challenges that humankind faces, globally concerted effort …

Assessing Vaginal Surgical Skills Using Video Motion Analysis, Gouri B. Diwadkar, Antonie J. Van Den Bogert, Matthew D. Barber, J. Eric Jelovsek

Mechanical Engineering Faculty Publications

OBJECTIVE: To demonstrate the feasibility of using video motion analysis to quantitate a key step of vaginal hysterectomy and define measurable differences between novice and experienced surgical trainees during vaginal hysterectomy.

METHODS: Analyses focused on clamping, transecting, and suturing the left uterosacral ligament. Using a cutoff of 25, trainees were grouped as experienced (n=14) and novice (n=9) based on the total number of vaginal hysterectomies performed by each trainee. Contrasting-groups analysis was used to determine cutoff values that separated novices from experts.

RESULTS: Novice trainees took longer (112 seconds compared with 84 seconds) and had greater cumulative translational motion (92 …

Factors Affecting Redox Magnetohydrodynamics For Flow In Small Volumes, Matthew D. Gerner

Graduate Theses and Dissertations

Lab-on-a-chip technologies offer the possibility of developing analytical devices that are low-cost, portable, disposable, fast, and operable by non-technical personnel. Such devices require automated methods to manipulate ultra-small volumes (picoliters) of samples and solution, including pumping, stirring, and positioning. Current methods for ultra-small volume microfluidics have limitations that restrict their use including high voltage requirements, disadvantageous flow profiles or rates, and relatively complicated fabrication due to mechanical parts. Redox magnetohydrodyanmics (RMHD) that utilizes permanent magnets for portability shows promise as a micropump with ease of switching flow direction, no moving parts, compatibility with both aqueous and non-aqueous solutions, low voltages …

Performance Analysis And Life Prediction For Small Wind Turbine Blades: A Wood Laminate Case Study, Christopher James Nosti

Master's Theses

A detailed study of the fatigue life of wooden wind turbine blades for a new 10 kilowatt system was undertaken. A numerical model of the blades was created using the technical software package MATLAB in order to estimate the maximum stress occurring within the blade in response to changes in wind velocities based on a wind profile approximating the location where these turbines are expected to operate. The material properties of the wooden laminate were measured using an Instron tensile test machine and were found to be in line with published values. In parallel with this effort, a three dimensional …

National Urban Database And Access Portal Tool, Nudapt, Jason Ching, Michael Brown, Steven Burian, Fei Chen, Ron Cionco, Adel Hanna, Torrin Hultgren, Timothy Mcpherson, David J. Sailor, Haider Taha, David Williams

Mechanical and Materials Engineering Faculty Publications and Presentations

Based on the need for advanced treatments of high resolution urban morphological features (e.g., buildings, trees) in meteorological, dispersion, air quality and human exposure modeling systems for future urban applications, a new project was launched called the National Urban Database and Access Portal Tool (NUDAPT). NUDAPT is sponsored by the U.S. Environmental Protection Agency (USEPA) and involves collaborations and contributions from many groups including federal and state agencies and from private and academic institutions here and in other countries. It is designed to produce and provide gridded fields of urban canopy parameters for various new and advanced descriptions of model …

The Effects Of Combined Compression And Aging On The Properties Of Glassy Polycarbonate, Kyle W. Strabala

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Physical aging and plastic flow are known to cause changes in the properties of glassy polycarbonate (PC). Although the individual effects of physical aging and plastic flow have been studied, the combined mechanical and thermal effects have yet to be evaluated for PC at large plastic strains. This work is the first characterization of the combined effects in PC of large plastic flow followed by thermal (physical) aging. To conduct this study, samples were prepared with different extents of plastic compressive strain, up to approximately 50% engineering strain, followed by thermal aging up to 135 °C, with various …

Preliminary Report On Integration Of Florida's Code Energy Efficiencies Using The 2009 Iecc As The Foundation Code, Florida Solar Energy Center, Philip W. Fairey

FSEC Energy Research Center®

The Florida Building Commission is in the initial phase of it triennial revision of the Florida Building Code. The Florida Building Code has included specific energy provisions since its inception in 2001. Those provisions are the Florida Energy Code (FEC), which was initiated in 1979. In 2008, the Florida legislature enacted HB 7135, requiring the 2010 FEC to provide 20% energy savings compared with the 2007 FEC. HB 7135 also requires that the energy provisions of the Florida Building Code use the 2009 IECC as the foundation and that the IECC shall be modified to maintain the efficiencies of the …

Puerto Rico - Pv Training Program Study - Final Report, Florida Solar Energy Center, William Young

FSEC Energy Research Center®

This Final Report summarizes the work preformed on the program entitled "Puerto Rico PV Training Program Study" for the period April 14, 2008 to June 30, 2009. The program was a contract effort between Mech-Tech College, Caguas, Puerto Rico and the Florida Solar Energy Center/University of Central Florida, Cocoa, Florida. Mech-Tech College was interested in learning about and applying renewable energy technologies and providing college level courses for the future workforce of a renewable energy industry in Puerto Rico. This report documents the activities of Florida Solar Energy Center to assist Mech-Tech College in the design, development and implementation of …

Radiation And Convection Heat Transfer In Wildland Fire Environments, David J. Frankman

Theses and Dissertations

Wildland fire research has been extensive and on going since before 1950. The motivation behind this research is to prevent loss of property and lives. In spite of this research, the heat transfer of fuel ignition and flame spread is not well understood. This dissertation seeks to fill gaps in this understanding through modeling and also by experimentation. The effect of water vapor on the transmission of thermal radiation from the flame to the fuel was investigated. The Spectral Line Weighted-sum-of-gray-gases approach was adopted for treating the spectral nature of the radiation. The study reveals that water vapor has only …

A Methodology For Designing Product Components With Built-In Barriers To Reverse Engineering, Stephen P. Harston

Theses and Dissertations

Reverse engineering, defined as extracting information about a product from the product itself, is a common industry practice for gaining insight into innovative products. Both the original designer and those reverse engineering the original design can benefit from estimating the time and barrier to reverse engineer a product. This thesis presents a set of metrics and parameters that can be used to calculate the barrier to reverse engineer any product as well as the time required to do so. To the original designer, these numerical representations of the barrier and time can be used to strategically identify and improve product …

A Method For Making In Situ Emittance Measurements Of Coal Ash Deposits, Travis J. Moore

Theses and Dissertations

A major problem associated with any power generation process in which coal is burned is the formation of ash and slag from the inorganic constituents of the coal. Ash deposition on heat transfer surfaces in coal-fired reactors is unavoidable and can have a significant effect on the performance and maintenance of boilers and gasifiers. A greater understanding of the thermal properties of coal ash deposits is important in reducing their negative impact. This work presents the development of an experimental method for making in situ measurements of the spectral emittance of coal ash deposits. It also provides measured emittances for …

Characterizing Material Property Tradeoffs Of Polycrystalline Diamond For Design Evaluation And Selection, Neil David Haddock

Theses and Dissertations

Polycrystalline diamond (PCD) is used as a cutting tool in many industries because of its superior wear resistance compared to single crystal diamond. Engineers who design new PCD materials must have an understanding of the tradeoffs between material properties in order to tailor a product for different applications. Two competing material properties that are often encountered in PCD are transverse rupture strength and thermal-resistance. Thermal-resistance is directly related to the cobalt content of PCD, and is the ability of the material to withstand thermally induced degradation. In this thesis, we characterize the tradeoff boundary between transverse rupture strength and cobalt …

Lamina Emergent Torsion (Let) Joint, Joseph O. Jacobsen, Guimin Chen, Larry L. Howell, Spencer P. Magleby

Faculty Publications

Part of the challenge in designing compliant mechanisms is finding suitable joints that provide the needed motion and force-deflection characteristics. The Lamina Emergent Torsional (LET) Joint is presented as a compliant joint suited for applications where large angular rotation is desired, but high off-axis stiffness is not as critical. The joint is introduced and the equations necessary for determining the force-deflection characteristics are presented. Since the LET Joint can be fabricated from a single planar layer, it is well suited for macro and micro applications. Illustrative examples are provided with devices fabricated from materials as diverse as steel, polypropylene, and …

Development Of Methods To Propagate Energy Density And Predict Farfield Directivity Using Nearfield Acoustic Holography, Scott Richard Woolston

Theses and Dissertations

Acoustical-based imaging systems have found merit in determining the behavior of vibrating structures. This thesis focuses on the continued development of the nearfield acoustic holography (NAH) approach. Conventional NAH consists of first measuring the pressure field on a two-dimensional conformal surface and then propagating this data back to the vibrating structure to obtain information about the source, such as the normal velocity distribution. Recent work has been done which incorporates particle velocity information into the traditional NAH measurements to reduce the number of measurements required. This advancement has made NAH a more affordable tool for acoustical imaging and sound field …

Analysis Of The Energy Star Reference Home Concept As Proposed For Epa's 2011 National Program Requirements, Florida Solar Energy Center, Philip W. Fairey

FSEC Energy Research Center®

Using EnergyGauge® USA v.2.8.02, the Florida Solar Energy Center (FSEC) has conducted an analysis of EPA’s proposed ENERGY STAR Reference Design Home specification. A single-story, 2344 ft², slab-on-grade, 3-bedroom, frame home is evaluated in each of the seven contiguous U.S. climate zones. The ENERGY STAR Reference Design Home was evaluated using three metrics: 1) EPS’s threshold qualifying HERS Index (including the Size Adjustment Factor – 0.984 for this home), 2) the 2006 IECC Standard Reference Design and 3) the 2009 IECC Standard Reference Design. Evaluations using the IECC Standard Reference Design were computed using source energy, where the source energy …

Crack Identification By Multifractal Analysis Of A Dynamic Rotor Response, Grzegorz Litak, Jerzy T. Sawicki

Mechanical Engineering Faculty Publications

Multifractal analysis has been used to diagnose cracked and healthy rotors. Is has been shown that the complexity and regularity criteria of the dynamical systems defined by the multiple scaling of the time series can indicate the damages of the rotating shaft. Relation to the standard power spectrum technique has been also discussed.

Cross-Correlation-Based Texture Analysis Using Kinematically Simulated Ebsd Patterns, Joshua Peter Kacher

Theses and Dissertations

The development and example applications of a new EBSD-based texture analysis system are presented. This new system uses the cross-correlation function to compare two EBSD patterns at a number of corresponding regions in each pattern to calculate the deformation gradient tensor. Bragg's Law-based simulated EBSD patterns are used as reference patterns in the cross-correlation method to enable the measurements of absolute elastic strain and lattice orientation at discrete points in a crystalline sample. The resolution limits of this new method are explored using a variety of computational and physical experiments. The simulated pattern method is estimated to be able to …

Design And Development Of Rapid Battery Exchange Systems For Electric Vehicles To Be Used As Efficient Student Transportation, Jonathan A. Bevier

Master's Theses

Rapid battery exchange systems were built for an electric van and pedal assist electric bike as a method of eliminating the need to recharge the vehicles batteries in order to increase the feasibility of using electric propulsion as a method of efficient student transportation. After selecting proper materials it was found that the systems would need a protective coating to ensure consistent operation. 1020 cold rolled steel samples coated with multiple thicknesses of vinyl resin paint, epoxy resin paint, and powder coating were subjected to environmental wear tests in order to determine if the type and thickness of common protective …

Drop Impact Reliability Of Edge-Bonded Lead-Free Chip Scale Packages, Andrew Farris, Jianbiao Pan, Albert Liddicoat, Michael Krist, Nicholas Vickers, Brian J. Toleno, Dan Maslyk, Dongkai Shangguan, Jasbir Bath, Dennis Willie, David A. Geiger

Industrial and Manufacturing Engineering

This paper presents the drop test reliability results for edge-bonded 0.5 mm pitch lead-free chip scale packages (CSPs) on a standard JEDEC drop reliability test board. The test boards were subjected to drop tests at several impact pulses, including a peak acceleration of 900 Gs with a pulse duration of 0.7 ms, a peak acceleration of 1500 Gs with a pulse duration of 0.5 ms, and a peak acceleration of 2900 Gs with a pulse duration of 0.3 ms. A high-speed dynamic resistance measurement system was used to monitor the failure of the solder joints. Two edge-bond materials used in …