Mechanical Engineering Commons^™

Estimation Of Liquidus Temperature When Snagcu Bga/Csp Components Are Soldered With Snpb Paste, Jianbiao Pan

Industrial and Manufacturing Engineering

Recently, the soldering of lead-free components with SnPb paste, or lead-free backward compatibility, is becoming a hot topic. One of the major challenges in backward compatibility assembly is the development of a right reflow profile for the soldering of SnAgCu Ball Grid Array (BGA)/Chip Scale Package (CSP) components with SnPb paste. If the SnAgCu reflow profile is used, the reflow temperature may be too high for other SnPb components in the same board during assembly according to the component rating per IPC/JEDEC J-STD-020C. In addition, the flux in SnPb solder paste may not function properly in such a high reflow …

Comparing Apples, Oranges And Grapefruits: An Analysis Of Current Building Energy Analysis Standards For Building America, Home Energy Ratings And The 2006 International Energy Conservation Code, Florida Solar Energy Center, Philip W. Fairey

FSEC Energy Research Center®

The purpose of this work is to determine the relationship between the U.S. Department of Energy's Building America (BA) Benchmarking Analysis methods and the energy-efficiency analysis methods used by the International Energy Conservation Code (IECC) and the Residential Energy Services Network (RESNET) and the Home Energy Rating Systems (HERS) industry for similar purposes. Analysis for three different home sizes conducted in seven different climate zones revealed no correlation between the analysis methods. Pros and cons are presented for different policy options for maintaining or changing the BA benchmark.

Energy Efficient Renovations Of Storm Damaged Residences - Florida Case Studies, Florida Solar Energy Center, Neil Moyer

FSEC Energy Research Center®

Storm-damaged homes offer the opportunity for repairs that reduce energy use, improve comfort and enhance resistance to future storms. Case studies of four Florida homes damaged in the summer of 2004 were documented to show the costs and benefits of various retrofit strategies. All four homes required roof replacement and each took advantage of roof cladding with higher reflectance than the original, a proven means of reducing cooling energy use. Two of the case studies included improvements to attic insulation, tightening of the envelope and/or duct system and improved efficiency equipment and lighting. Energy savings attributable to storm repairs were …

Recovering Grain Boundary Inclination Parameters Through Oblique Double-Sectioning, Eric Richards Homer

Theses and Dissertations

A method for the retrieval of grain boundary inclination parameters of the grain boundary character distribution by oblique double-sectioning is proposed. The method, which is similar to the recovery of the orientation distributions from sets of incomplete pole-figures, is described along with a framework for implementation. The method directly measures grain boundary inclinations in a manner similar to serial sectioning while statistically sampling the microstructure comparably to stereological methods. Computer simulations of the method were used to confirm the mathematical framework. Additional simulations, where the grain boundary normal distributions were recovered by both oblique double-sectioning and stereological methods, showed that …

Output Feedback Adaptive Variable Structure Control Of A Smart Projectile Fin, Smitha Mani, Sahjendra N. Singh, Woosoon Yim

Mechanical Engineering Faculty Research

No abstract provided.

Applications Of A Hybrid Manufacturing Process For Fabrication And Repair Of Metallic Structures, Frank W. Liou, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Since its appearance, rapid prototyping technology has been of interest to various industries that are looking for a process to produce/build a part directly from a CAD model in a short time. Among them, the direct metal deposition process is the only process which directly manufactures a fully dense metal part without intermediate steps. However, challenges of the direct metal deposition process include building overhang structures, producing precision surfaces, and making parts with complex structures. Coupled between the additive and the subtractive processes into a single workstation, the integrated process, or hybrid process, can produce a metal part with machining …

Freeze-Spray Processing Of Layered Ceramic Composites, Qiang Fu, Oratai Jongprateep, Ashlee Abbott, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Thermal gradients and associated stresses are critical in designing with ceramic composites having low thermal conductivity. In order to reduce the stresses from thermal gradients, compositional gradients are employed in designing of composite structures. This study addresses development of freeze-spray process to fabricate layered ceramic structures with controlled layer thickness and microstructural development. The composites were processed by spraying of ceramic slurries with low binder content and relatively high solids loadings (up to 40 vol%) on a cooled substrate. The frozen parts were freeze-dried and sintered at elevated temperatures. The relationship between microstructural development and thermal expansion behavior of Al …

A Review Of Layer Based Manufacturing Processes For Metals, Jianzhong Ruan, Todd E. Sparks, Zhiqiang Fan, Jacquelyn K. Stroble, Ajay Panackal, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The metal layered manufacturing processes have provided industries with a fast method to build functional parts directly from CAD models. This paper compares current metal layered manufacturing technologies from including powder based metal deposition, selective laser sinstering (SLS), wire feed deposition etc. The characteristics of each process, including its industrial applications, advantages/disadvantages, costs etc are discussed. In addition, the comparison between each process in terms of build rate, suitable metal etc. is presented in this paper.

Effect Of Structured Laser Pulses On Grain Growth In H13 Tool Steel, Todd E. Sparks, Jianzhong Ruan, Zhiqiang Fan, Yaxin Bao, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In metal solidification. the cooling rate is an important factor in determining the resultant grain structure of the material. The paper discusses the results of a feasibility study done to determine whether a laser pulse scheme can be designed to affect, and eventually control, the resultant microstructure of the deposited material. A factorial experimental approach is applied to determine the significant parameters affecting grain size and orientation. Parameters investigated include maximum pulse power, pulse frequency, pulse shape, and material feed rate. Particular attention is given to parameter combinations that can cause grain growth through the layer boundaries of the deposited …

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part I: Extrusion Process Modeling, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A novel, solid freeform fabrication method has been developed for the manufacture of ceramic-based components in an environmentally friendly fashion. The method is based on the extrusion of ceramic slurries using water as the binding media. Aluminum oxide (Al₂O₃) is currently being used as the part material and solids loading as high as 60 vol. % has been achieved. This paper describes a novel manufacturing machine that has been developed for the extrusion of high solids loading ceramic slurries. A critical component of the machine is the deposition system, which consists of a syringe, a plunger, …

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part Ii: Extrusion Process Control, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Part I of this paper provided a detailed description of a novel fabrication machine for high solids loading ceramic slurry extrusion processes and presented an empirical model of the ceramic extrusion process, viewing ram velocity as the input and extrusion force as the output. A constant extrusion force is desirable as it correlates with a constant material deposition rate and, thus, good part quality. The experimental results used to construct the model demonstrated that a constant ram velocity will not necessarily produce a constant extrusion force. In some instances the extrusion force increased until ram motor skipping occurred, and process …

Three Dimensional Die Repair Using A Hybrid Manufacturing System, Lan Ren, Ajay Panackal Padathu, Jianzhong Ruan, Todd E. Sparks, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A dramatic reduction in the cost, energy and time can be achieved by pursuing part repairing especially for die industry. In this paper, repairing process development was carried out by a hybrid manufacturing system aiming at the prevalent kinds of die core damages which is worn-out or corroded surface. Surface patches pattern is used for generating tool path to repair the damaged faces. A user-friendly software tool was developed to facilitate the users. 3D repairing technology was also integrated which ensures the alignment when more than one damages need to be repaired without reloading the part. Realization of 3D surface …

Automation Of A Hybrid Manufacturing System Through Tight Integration Of Software And Sensor Feedback, Jacquelyn K. Stroble, Robert G. Landers, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a framework for the automation of the Laser Aided Manufacturing Process (LAMP) lab at the University of Missouri-Rolla. The groundwork for the proposed system involves the integration of the LabVIEW software package and a PXI-8195 real time controller with several sensors and actuators. The incorporation of all key control parameters into one virtual instrument will help achieve the goal of an automated hybrid system. To achieve this goal, a five-phase plan, which will be further discussed in the paper, has been developed. The first phase of this plan, which includes the deposition of a thin walled structure …

Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition is an effective process for mold and die repair. In order to improve the part repair quality, the process impact on thermal diffusivity and thermal conductivity needs to be understood for laser deposited, welded and virgin H13. In this paper, H13 tool steel samples were made by laser deposition, welding and virgin H13 and then cut into pieces. Experiments were conducted to investigate the thermal diffusivity and conductivity. A laser flash method is used to test these samples. The future work and opportunities are also summarized.

Evaluation Of Mechanical Properties And Microstructure For Laser Deposition Process And Welding Process, Yaxin Bao, Jianzhong Ruan, Todd E. Sparks, Jambunathan Anand, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Aided Manufacturing Process (LAMP) can be applied to repair steel die/molds which are currently repaired using traditional welding process in industry. In order to fully understand the advantages of laser deposition repair process over traditional welded-repair process, the mechanical properties such as tensile strength and hardness of H13 tool steel samples produced by these two processes were investigated. The microstructure and fracture surface of the samples were analyzed using optical microscope and SEM (Scanning Electron Microscope). Moreover, depositions on substrates with different shapes were studied to evaluate the performance of LAMP on damaged parts with complicated geometric shape.

Determination Of Transformation Matrix In A Hybrid Multi-Axis Laser-Aided Manufacturing System And Its Practical Implementation, Ajay Panackal Padathu Vijayan, Todd E. Sparks, Jianzhong Ruan, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Laser Aided Manufacturing Process (LAMP) is a multi-axis hybrid manufacturing process comprised of both an additive process, laser deposition, and a subtractive process, CNC machining. Determination of transformation matrix is one of the most important tasks to bridge the gap between process planning (software) and real deposition/machining process. The first part of the paper discusses an algorithm for computing the position of point/points in three-dimensional space, using homogenous transformation matrices. The second part of the paper discusses about how the algorithm was used in practice to build 3-D parts and part-repair using hybrid manufacturing process.

Numerical Simulation And Prediction Of Dilution During Laser Deposition, Zhiqiang Fan, Anand Jambunathan, Todd E. Sparks, Jianzhong Ruan, Yu Yang, Yaxin Bao, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The laser additive manufacturing technique of laser deposition allows quick fabrication of fully-dense metallic components directly from Computer Aided Design (CAD) solid models. The applications of laser deposition include rapid prototyping, rapid tooling and part refurbishment. The development of an accurate predictive model for laser deposition is extremely complicated due to the multitude of process parameters and materials properties involved. In this work, a heat transfer and fluid flow model is developed. The model is used to predict dilution under varying process parameters for deposits of Ti-6Al-4V. Experimental validation of the predicted dilution is presented. The laser used is a …

Load Transfer Issues In The Tensile And Compressive Behavior Of Multiwall Carbon Nanotubes, G. A. Shen, S. Namilae, Namas Chandra

Department of Mechanical and Materials Engineering: Faculty Publications

Carbon nanotubes (CNT) are considered to be ultra strong and stiff reinforcements for structural composite applications. The load transfer between the inner and outer nanotubes in multiwall carbon nanotubes (MWCNT) has to be clearly understood to realize their potential in not only composites, but also other applications such as nano-springs and nano-bearings. In this paper, we study the load transfer between the walls of multiwall nanotubes both in tension and compression using molecular dynamics simulations. It is found that very minimal load is transferred to the inner nanotube during tension. The load transfer in compression of capped nanotubes is much …

Photovoltaic Use In A Disaster: Mitigation Verses Response, Florida Solar Energy Center, William Young

FSEC Energy Research Center®

Natural disasters can happen at any time destroying lives, homes, businesses and the natural environment. In their path they leave many people without medical services, potable water, electrical services and communication for long periods of time. A disaster can be a minor or major incident impacting the people that survive its effect. We all become aware of the destruction caused by major hurricanes such as Katrina leaving several hundred-thousand people homeless and the resources needed to respond to save lives and restore property. In the midst of these extraordinary complications, emergency management teams, medical personnel, the military, and countless public …

End Splice Assembly For Box-Beam Guardrail And Terminal Systemis, John D. Reid, John R. Rohde, Dean L. Sicking, King K. Mak

Department of Mechanical and Materials Engineering: Faculty Publications

An end splice assembly for a box-beam guardrail and terminal system having a first stage rail element and a second stage rail element. The assembly has two major connecting components. Upper and lower bent plate channels and upper and lower channel splice plates. The channels and plates have side walls which extend laterally to one another when the two rail elements are mated. The channels and plates are fastened together to provide moment strength to the splice within the system.

Ifc To Contram Translator, Florida Solar Energy Center, Mangesh Basarkar

FSEC Energy Research Center®

Building security issues are of serious concern in the industry today. This paper will describe the design, development and testing of a software tool that can be effectively used to translate three dimensional building data sets of geometry, materials and HVAC components into an input file for the airflow and contaminant concentration simulation program CONTAM. The objective of the exercise is to allow for shorter turnaround time in evaluating IAQ strategies and building security related issues.

The software tool, 'fsIFCCTM', has been successfully tested to translate 3-D building elements like spaces, walls, doors, windows, and HVAC components like ducts, duct …

Improved Specifications For Federally Procured Ruggedized Manufactured Homes For Disaster Relief In Hot/Humid Climates, Florida Solar Energy Center, Stephanie Thomas-Rees

FSEC Energy Research Center®

The Federal Emergency Management Agency (FEMA) uses ruggedized manufactured homes to provide short term housing solutions during the repair and rebuilding phase after a natural disaster.

Federally procured manufactured homes are currently constructed in accordance with the Housing and Urban Development's (HUD) manufactured housing standards and typically built to the minimum code requirements. These homes can consume more energy than their site built comparatives and use materials and mechanical systems that can potentially contribute to poor indoor quality and low durability. Two improved specifications are presented in this report to enhance energy efficiency, sustainability, indoor air quality and provide back …

Improved State Estimation For Miniature Air Vehicles, Andrew Mark Eldredge

Theses and Dissertations

Research in Unmanned Air Vehicles (UAV's) continues to push the limitations of size and weight. As technical advances have made UAV's smaller and less expensive, they have become more flexible and extensive in their roles. To continue using smaller and less expensive components while retaining and even enhancing performance requires more sophisticated processing of sensor data in order for the UAV to accurately determine its state and thereby allow the use of feedback in controlling the aircraft automatically. This work presents a three-stage state-estimation scheme for the class of UAV's know as Miniature Air Vehicles (MAV's). The first stage estimates …

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2006 Through June 30, 2006, Anthony Hechanova

Publications (NSTD)

Numerical Analyses of the Ceramatec Sulfuric Acid Decomposer. Comparisons with experiments for the Ceramatec sulfuric acid decomposer coupon with eight straight channels for four different geometries and four different flow rates were performed. All of the operation and boundary conditions for the calculations were the same as in the Ceramatec experiments. Good agreement was found. The overall pressure drop difference between calculations and experiments for most of the cases is within 10%.

How Much Energy Are We Using? Potential Of Residential Energy Demand Feedback Devices, Florida Solar Energy Center, Danny Parker

FSEC Energy Research Center®

Past studies of providing instantaneous feedback on household electrical demand show promise to reduce energy consumption by 10-15%. This paper surveys past research and describes a pilot evaluation of two low cost monitoring systems in case study homes. We also develop an evaluation protocol to use such devices to determine the relative energy intensity of various energy end uses. An identified advantage of the technology is that it provides better guidance on profitable areas to reduce household electrical demand-many of which are often unexpected. Moreover, our case studies showed that use of targeted power strips and occupancy-based controls can significantly …

Uncertainty Characterization Of Orbital Debris, Jolanta Matusewicz

Mechanical and Aerospace Engineering Theses - Archive

The increase of orbital debris in the low Earth orbit is a concern for the space industry. Spacecraft and satellites are at risk of collision with orbital debris. Collisions can damage sensitive components or result in catastrophic failure. Organizations such as the United States Space Command are responsible for tracking orbital debris using ground based sensor sites located around the world. Orbit determination techniques are used to estimate the position and velocity of the orbit using range, azimuth, and elevation measurements obtained from the sensors. Nine sensors from the Space Surveillance Network are simulated to track a debris object in …

Analysis And Design Of A Piezoelectric Micro-Actuator, Po-Shiun Chen

Mechanical and Aerospace Engineering Theses - Archive

Micro-grippers are usually fabricated of silicon using traditional semiconductor manufacturing processes and actuated based on thermal energy input causing their temperature to substantially increase and render unsuitable for certain applications such as biological tissue handling. In this research work, the design of a micro-gripper using piezoelectric ceramics (PZT) is presented as an alternative to silicon based micro gripper. The design procedure utilized ANSYS, a Finite Element Method based software tool to verify simple PZT models and subsequently evaluate the stroke for a family of configurations. The configurations were further explored and optimized considering that the fabrication would be performed using …

Mems Packaging: Fluxless Soldering And Reliability Assessment, Amit L. Patil

Mechanical and Aerospace Engineering Theses - Archive

This thesis presents process development and reliability assessment of the fluxless packaging of the MEMS devices. This packaging consists of metallized Kovar package with side wall of same material and circular holes for the optical fiber interconnect between the microstructures on the chip and the macro-environment. The back of the MEMS chip and the soldering part of the optical fiber is metallized. A thin solder perform is placed between the chip and the metallized package to attach the chip and a circular solder perform is used to attach the fiber to the metal substrate. The soldering process is fluxless hence …

Spacecraft Formation Flight: Analysis Of The Perturbed J2-Modified Hill-Clohessy-Wiltshire Equations, Jeffery Scott Ginn

Mechanical and Aerospace Engineering Theses - Archive

With the recent technological gains made in satellite design and manufacturing, there has been great interest in utilizing a cluster of satellites to perform the same tasks performed by larger satellites. Historically, this has been done utilizing the Clohessy-Wiltshire equations, or the Hill's equations, as a benchmark for understanding the physics of the relative motion between two spacecraft. A variety of different models have been derived and implemented to study the relative motion dynamics since the Hill-Clohessy-Wiltshire (HCW) equations. Some of these models, like the HCW equations, are linearized and have analytical solutions. These models make the underlying physics due …

Effect Of Crac Location On A Fixed Rack Layout Of A Data Center, Vishwas Bedekar

Mechanical and Aerospace Engineering Theses - Archive

Microprocessor driven escalation of thermal management needs has resulted in significant cooling challenges at the data center facility level, which can house thousands and tens of thousands of heat producing processors. Raised floor air ducting is the most common configuration, where chilled air from the air conditioning units is forced into the room via a under floor plenum and through perforated tiles on the floor. The hot air from the racks finds its way to the top of the air conditioning units and is then cooled and blown into the under floor plenum. The temperature at inlet of the racks …