Mechanical Engineering Commons^™

Information Handling System With A Personal Computer To Assist In The Manufacturing Of Plastic Parts, Yi Chung

Theses

The ongoing personal computer development has led to its increasing application in manufacturing to improve productivity. Being more aware of this technology, most of these benefits have accrued to large firms. The intent of this thesis is to show that it is equally advantageous for small manufacturing companies to utilize them and show how they can do so.

The field of production control systems is discussed and those areas where personal computers can be applied are emphasized. Forecasting, warehouse management, material requirement planning, and inventory control are the most appropriate. An application example using dBase III plus to write the …

A Study Of Machining Parameters To Optimize Surface Finish In Metal Cutting Through Cnc, S. Waseem H. Zaidi

Theses

The purpose of this thesis is to find the relationship between surface finish and machining parameters. A series of experiments have been performed at shop floor of NJIT, on MAZAK(CNC turning center), using two different cutting tool materials(high speed steel and cemented carbide) and a workpiece of Aluminium. The results have been then evaluated and analyzed to see the effects of various combinations of cutting conditions, that is, feed, speed, and depth of cut. Recommendations have been made on the basis of analysis to estimate the minimum and maximum values of surface roughness with respect to the cutting conditions for …

Characterization Of Material Removal In The Course Of Abrasive Waterjet (Awj) Machining, Yu Yang

Theses

The objective of this study is to develop a practical procedure for prediction of the results of abrasive waterjet (AWJ) machining. The first stage of the study involves the development of the technique for prediction of the rate of material removal in the course of abrasive waterjet (AWJ) machining. A new parameter, Exergy Distribution Density (EDD), is introduced and used in order to characterize the cutting conditions. EDD, determined as the kinetic energy of particles delivered to a unit length of the generated surface, is the function of diameters of the sapphire nozzle (Dn) and the focusing tube (Dc), the …

Finite Element Analysis Of Torsional Concentric Composite Shaft Using Isoparametric Circular Element, Yee-Haur Wong

Theses

Finite Element Method is used to analyze the concentric composite material shaft subjected to torsion. Isoparametric circular ring element has been formulated to solve the one-dimensional problem. An intermaterial element at the interface has been developed to accomodate the changing modulus of rigidity.

Solutions of Prandtl's stress functions are used to compute shear stresses and torque in the composite shaft. Results of torque of the composite shaft are established using convergence tests of homogeneous solid and hollow shafts. Good agreement with classical solutions are obtained for homogeneous solid and hollow shafts.

A Torsional Concentric Composite Chart has been developed showing …

The Dynamics Of Bicycling : An Analytical And Experimental Investigation To Determine The Principles Of Design, Sylvester Yen

Theses

Bicycles have existed in working order for a century. They are mechanical products whose dynamic characteristics are highly nonlinear. This has to some extent prevented detailed analysis and for the most part design has been made from practical experience. The advent of computers has markedly changed the techniques and procedures used to calculate the performance of a bicycle. Bicycling began long ago, and since the first bicycle was demonstrated, bicyclists, scientists and engineers have designed thousands of different bicycles considering safety, comfort to ride and ease of control. Nonetheless, nobody claims to fully understand bicycling. If the fundamental principles exist, …

Characteristic Shape Recognition With Fuzzy Dustering, Kalpesh J. Patel

Theses

The problem of shape detection has been treated as one of clustering. A fuzzy-shell clustering(FSC) has been formulated as non linear least squares with fuzzy memberships as weights. An improved FSC algorithm has been proposed based on this formulation to partition the input feature vectors into hyper-spheres. To illustrate the usefulness of improved FSC we have provided numerous examples in 2-D space. The idea has been extended to fuzzy ellipsoidal-shell clustering (rESC). A FESC algorithm has been proposed to partition the input feature vectors into ellipsoidal patterns. To substantiate our claims regarding usefulness of this algorithm we have provided many …

Edge Matching Of Aerial Scenery Using Fourier Descriptors, Ananth Kittappa

Theses

In this report an integrated method of classifying aerial images as related to photo stereo grammetry is discussed. In this method, an investigation of Fourier descriptors as features for the edge matching approach is carried out. The efficient calculation of the Fourier Descriptors is made possible by applying the polygonal approximation method to the original edges. In order for the features to be invariant to rotation, scaling and starting point shift, a normalization technique is adopted. Initially the Fourier Descriptors are tested for synthesized test datasets and it was proved that the variances of the Normalized Fourier Descriptors was a …

Improving The Throughput Of Plasticating Extruders : Measurement Of The Interparticulate Friction Coefficient For Polymeric Particulates With Circular And Profiled Cross Sections, Aiping Chen

Theses

This thesis deals with the coefficient of friction between individual polymeric pellets, the interparticulate friction coefficient (IPFC). It has been measured using a shear cell for a wide variety of circular and profiled cross?section pellets for a variery of polymeric materials. First, the thesis explains the reasons why it is desirable to enhance the IPFC based on the melting mechanisms in a single screw plasticating extruder. By making pellets with profiled cross?section pellets, the IPFC is greater than for pellets of circular cross?section. Second, it describes the test apparatus for measuring the IPFC and the method for calculating the IPFC. …

A Comparative Study Of Edge Detection Techniques, Jaskaran Singh Dhaliwal

Theses

The problem of detecting edges in gray level digital images is considered. A literature survey of the existing methods is presented. Based on the survey, two methods that are well accepted by a majority of investigators are identified. The methods selected are: 1) Laplacian of Gaussian (LoG) operator, and 2) An optimal detector based on maxima in gradient magnitude of a Gaussian-smoothed image. The latter has been proposed by Canny[], and will be referred as Canny's method. The purpose of the thesis is to compare the performance of these popular methods. In order to increase the scope of such comparison, …

Statistical Process Control For High Precision Deep Drawn Sheet Metal Parts, Sunil S. Shah

Theses

In today's world, industrial expertise has come to be judged in terms of the quality of the product. Good quality has become the ultimate aim in a manufacturing environment, which leads to many innovations for ease in the inspection of parts. In considering a metal working company like Hudson Tool & Die Company, a study of the various operations and the application of Statistical Process Control to the forming operations is performed using STORM software. Important characteristics have been carefully studied with regards to metal forming like uniform metal thickness, radius of the bend, depth of the drawing operation. In-depth …

Adhesion Effects In Micro Mechanisms, Dennis Alan Kalgren

Theses

Dielectric resonators (DR) are suitably shaped objects made of high dielectric constant materials like TiO2, BaO, ZnO, and accessory ingredients, which can function as electrical resonators covering a very wide frequency range upto 40GHz. The physical dimensions of dielectric resonators are in mm range. High dielectric constant material resonators seem to be ideally suited for microwave applications because of their miniature size, low loss, insensitivity to magnetic dc biasing fields, and ability to concentrate large RF magnetic fields in small volumes. However temperature stabilization of dielectric resonators is an important consideration as the center frequency is a function of temperature. …

Design Of Spatial Linkages For Dwell Function Generation, Donald F. Kelly

Theses

Certain single-loop spatial linkages containing spherical pairs may be used as dwell function generators. Analysis and design of these linkages, however, may be too complex for the practicing engineer.

In this study a method is presented, where the set of link lengths representing a linkage are determined from a smaller set of design parameters. Graphical relationships are also found between the design parameters and functional requirements for dwell, such as output function amplitude and dwell range. These graphs may be used as design charts, and design becomes the calculation of link lengths from design parameters chosen to satisfy the functional …

Development Of Air-Break Circuit Breaker, Ravi Kanth Korrapati

Theses

This thesis describes the development of an Air-Break circuit breaker, for Heinemann Electric Co., New Jersey, using I-DEAS CAD software. The physical properties obtained from the software, for the components of the armature assembly and the contact arm and the carriage, are used in determining the initial forces on a helical delay spring and in calculating accelerations of links in the trip mechanism. The trip mechanism is a four-bar mechanism with a spring as a coupler. Two second order differential equations define the motion of its links, the contact arm and the carriage. A time history of the links is …

Finite Element Stress Analysis Of Engine Piston, Anil Nanalal Mistry

Theses

In this analysis, Ford Motor Company's, modular engine seriespiston was selected for the analysis purposes. The engine has a capacity of 4.6 liter, V-8 cylinder and with 2 valves.The piston is made of aluminum alloy material Z-16-T6. A three-dimensional finite element model was created to analyze the piston. The model, which contains only the quarter section of the piston due to loading symmetry and geometry, was used to calculate operating temperatures and the corresponding thermal expansion. Operating stresses due to thermal and mechanical loads were also calculated. The accuracy of the model was verified by material data published in the …

Selection Of Master Degrees Of Freedom In Model Reduction Techniques, Yixing Qi

Theses

Based on the model reduction technique called SEREP (System Equivalent Reduction Expansion Process), systematic ways to select the master degrees of freedom (the degrees of freedom kept in the reduced model) are developed and their usefulness is demonstrated by the examples. The following two criteria are ' developed for two specific objectives.

When we need to identify the response of the full model from the response of the reduced model (usually obtained from the experiments,) we hope to reduce the estimation error between the estimated response and the actual one. We also hope to keep the points which will have …

Modification Of Turret For Enhancement Of Internal Turning Operations On A Cnc Lathe, Talla Rajasekhar

Theses

Towards the modification of the CNC turret a complete set of tool holders have been designed. They have been manufactured and installed according to the specifications. A detailed study of MARK CENTURY 2000 controller and PartMaster is presented. Additionally a component has been designed to be machined on the CNC lathe utilizing the MC2000 part programming capabilities. The part program of the machine component has been developed utilizing various phases of MC2000's Partmaster software. The generated part program has been executed on the CNC lathe.

Effective Use Of Management Information Systems In Manufacturing, Bhavik Shah

Theses

Information is the catalyst of management and the ingredient that coalesces the managerial functions of planning, organizing, actuating and controlling. The implementation of management information system (MIS) provides the vehicle by which management process can be administered and integrated. Information is at the core of creative thinking, which leads to new ways of improving products, process and services to the invention of new devices and to discovery of new marketable concepts. Thus information for an organization has a dual application for internal operation and external marketing potential.

The organization studied was a small to medium sized batch manufacturer of healthcare …

The Optimal Design Process : Integrating Creativity And The Axiomatic Approach, John V. P. Tirrell

Theses

This thesis will show that the optimal design process incorporates both creativity and the axiomatic approach. An examination of past and current design methods will substantiate the need for the integration of these components. Creativity is the designer's tool to produce innovative designs which transcend existing design solutions. Creativity is also an integral element of the axiomatic approach to design. In the axiomatic approach, two design axioms are applied to efficiently ascertain the best design solution from the infinite number of choices. Application of the design axioms, theorems, and corollaries streamlines the design process. The integration of creativity and the …

Cad/Cam : An Analysis And Application To An Industrial Environment, Kulendu Vyas

Theses

This work is intended to explore details of CAD/CAM techniques and to check its application in medium size industry. To achieve this goal, a thorough study has been carried out on current CAD/CAM techniques, keeping in mind it's requirements, source and application, considering both the hardware and software side of it. To check application of CAD/CAM in an industrial environment, Schering Plough corporation was chosen as a subject. The main theme behind this application to the Schering Corp. was to develop the CAD/CAM capability within company, in order to gain better control over the quality and productivity, and to reduce …

Computer-Aided Planning For Automatic Assembly Of Printed Circuit Boards, Qin Xiang

Theses

A study of printed circuit board assembly in the context of process planning and optimization of assembly motion is presented. A knowledge-based system is developed utilizing software packages VP-Expert, dBase 3 for the Universal automatic assembly machines. The planning of time-optimal assembly motion falls into the travelling salesman problem whose solution is obtained using a composite algorithm. Branch-and-bound algorithm is also discussed for solving the travelling salesman problem.

Modeling Packed Bed Catalytic Reactors, Jing Yang

Theses

Catalytic reactors provide a potentially important tool in the control of process emissions to the environment. This work provides a detailed chemical/physical model for analysing the operational characteristics of packed bed catalytic reactors. Mass, momentum, and energy conservation equations are written for the gas and solid phases. Heterogeneous and homogeneous reactions are used to convey the required stoichiometry, reaction rate, and heat release rate. Reaction in each phase is modeled as a one-step, global reaction. Heat and mass transfer, fluid friction, and axial heat conduction in the solid phase are modeled using suitable literature correlations. The resulting non-linear, first-order differential …

Teaching Mechanical Design Using The Axiomatic Approach, Lisa E. Hailey

Theses

Many authors on the subject of design state that it cannot be taught, it must be learned through experience. This thesis offers a method in which design can be taught to senior mechanical engineering students. The axiomatic approach to design, authored by Dr. Nam P. Suh of the Massachusetts Institute of Technology, states that all good designs follow two axioms, the independence axiom and the information axiom. By teaching students to use these axioms, and the corollaries and theorems derived from the axioms, educators can teach students the basic concepts of good design.

To show how this approach can be …

Investigation Of Material Erosion By Abrasive Water Jet Cutting, Fang Hu

Theses

This study is concerned with the investigation of material erosion phenomena occurring in the abrasive waterjet (AWJ) cutting process.

A series of scratches were generated by the abrasive waterjet on the polished surface of aluminum samples. The tests were carried out at different traverse speeds, abrasive flow rates, diameters of sapphire nozzles, diameters of carbide tubes and initial abrasive particle sizes. Material volume loss in the erosion zone was measured directly or calculated by the use of the suggested mathematical models. An analysis of experimental results enabled us to introduce a new process criterion, particle distribution density, which determines the …

Simulation Of Random Packing Of Hard Spheres Using Monte Carlo Method, Sung-Ho Park

Theses

A computer based method of generating a random packing of hard spheres is described. Using a Monte Carlo method as employed in the field of Computational Statistical Physics, packing of hard spheres are generated and analyzed.

The mean packing fractions for the present assemblies of 1000 spheres are 0.555±0.015 after pouring and 0.582±0.018 after 10 cycles of shaking. These values are approximately 5 to 6 per cent lower than the experimental results of G.D. Scott[30], but similar with the result of Visscher & Bolsterli [17].

The mean coordination numbers are 5.97 and 6.33 for the pouring and shaking case, respectively. …

An Investigation Of The Dynamics Of Abrasive Waterjet Formation, Md. Ekramul Hasan Khan

Theses

The aim of this research was to investigate the jet formation and the jet behavior, as characterized by the velocity field, the force exerted by the jet on a work-piece and the jet geometry. The velocity and force distributions were measured using a laser transit anemometer (LTA) and a piezoelectric force transducer (PFT) respectively for constant water pressure (334.6 MPa) supply. The jet structure and its instantaneous behavior were visualized by the used of high speed filming. LTA and PFT measuring techniques were established and verified. The measurements were performed under different operating conditions. It was found that at a …

Computer Integrated Manufacturing : A Systems Approach For Small Manufacturing Enterprises, Sanjeet Jagdish Patel

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main therie of this thesis is to improve productivity, product quality and reliability and reduce costs by integrating various disciplines.

Generic manufacturing functions including order entry, inventory control, manufcturing planning and control, automated drafting, direct numerical control etc. were enhanced by the effective utilization of low end workstations grouped together into a network and equipped worth industry standards software.

The introduction of computers into a manually resourced system yielded significant results such as reduction …

Development Of A Flexible Control And Automated Data Acquisition System For Wear Testing, Wen-Long Yao

Theses

The purpose of this work is to develop a flexible control and automated data acquisition system for wear testing procedure. A programmable logic controller (PLC) control philosophy and PC-based automated data acquisition system (DAS) were designed and organized for the wear testing machine in Surface Engineering Laboratory of Mechanical Engineering Department. The designed and performed separation of control and acquisition strategies saved a lot of engineering interface communication time. Several instrumentations and mechanism designs, such as selected RTD sensor, modified testing shoe for RTD installation, designed controlled lubrication mechanism, and designed load-unload mechanism, have been performed to fulfill the concerned …

Analytical And Experimental Study Of Robotic Peg-In-Hole Insertion, Yilun Jia

Theses

A mathematical model of robotic peg-in-hole insertion, which relates insertion force and moment to manipulator compliance and geometric constraints, is presented. Based on this model, the effects of manipulator compliance and geometric and positional parameters on the insertion are studied. The complete expressions for determining the insertion forces and moment as well as the peg kinematics are derived. The study is helpful to reducing insertion force and moment and avoiding possible jamming during the insertion process. The model is verified experimentally on the IBM 7540 robot.

On-Line Dot Matrix Code Verification, Thatta V. Premnath

Theses

Machine vision principles are increasingly applied in the areas of manufacturing and automated inspection. The objective of this thesis work is to investigate different methods that could be implemented for matching printed dot matrix characters with the actual characters to be printed.

In support to this investigation, a survey of various methods proposed by researchers in the field of Optical Character Recognition (OCR) is presented. Survey includes a detailed description of the state-of-the art methods. It is shown that due to restrictions of hardware cost and the time available to inspect each character, the standard approaches are not practical. Hence, …

Theoretical Analysis Of Universal Joint With Manufacturing And Assembly Tolerances, Xiaosong Liu

Theses

The model for a Cardan joint with manufacturing and assembly tolerances is a spatial four-bar mechanism with one rotating and three cylindrical joints. In this thesis, dual-number coordinate transformation matrices and Newtonian mechanics are applied to provide a concise description of the kinetics of the universal joint. The dual-Euler equations are used to derive the dynamic equations of the Cardan joint. The analytical technique presented here yields explicit expressions. It will provide the designer with better insight into the workings of the kinematics and dynamics of the Cardan joint.

The equations of statics and dynamics of the frictionless universal joint …