Mechanical Engineering Commons^™

Mobybike Human Powered Hydrofoil, Steven Bieri, Tim Buckmaster, Kristen Heckman

Mechanical Engineering

The purpose of this project is to develop a human powered hydrofoil bicycle that uses the patented foil motion of the sponsor, Liquid Ideas, to generate lift and thrust to ride across the water. The bicycle will then be used to further develop and test the actuators that Liquid Ideas currently has. This report contains information from the concept design report on how the final design was chosen and detailed information on the final design, as well as plans for manufacturing, assembling, and testing the completed project.

Ewb Micro Hydropower System Design For Mae Chan Thai, Adam Eberwein, Adam Hendry, Ravi Sahai

Mechanical Engineering

The village of Mae Chan Thai has a need for a dependable source of power that the Cal Poly Engineers Without Borders Thailand team is currently pursuing to overcome. This Cal Poly senior project team will focus on aiding EWB by providing external consultation on all aspects of building a hydroelectric system sized for Mae Chan Thai; including research, design, and construction practices. This senior project team is designing a system sized for the village and is building a full scale model of the Mae Chan Thai system in the Cal Poly Fluid Mechanics Laboratory that properly simulates the real …

Loaded Shift Tester Sram, Nick Cox, Sam Shaffer, Michael Polka

Mechanical Engineering

This report details the design, manufacturing, and testing of a loaded shift tester for the SRAM Bicycle Corporation. The machine is used to perform developmental and qualification tests on various bicycle drivetrain components. Using SolidWorks, the design team created a solid model of the machine on the computer, then ordered and manufactured the parts required to build it. The machine was tested to ensure that all the parts worked together, and was finally delivered to SRAM when it was deemed ready.

High Temperature Filter Test Unit Upgrades, Blair Frandeen, Will Schill, Erick Shewmaker, Joshua Turgeon

Mechanical Engineering

The purpose of this project was to improve the existing High Temperature Filter Test Unit (HTTU) by optimizing performance and adding new features. These features include viewing ports and a camera system for observation of tests, a leak detection system, and a flame impingement system. Additional considerations included improving the current operation of the HTTU by reducing test time and energy loss. The HTTU is designed to test High Efficiency Particulate Air (HEPA) filters at temperatures up to 1300 ˚F, creating conditions which simulate a fire in a chemical processing facility. The HTTU was originally built as a Cal Poly …

Tilton Clutch Release Load Tester, Ryan T. Bylard, Kevin A. Campbell, Trevor J. Hebbel

Mechanical Engineering

This proposal is for the development of an automated clutch release measurement device for Tilton Engineering, Inc. Tilton has expressed its desire for a piece of test equipment to supplement their existing CT2000 clutch clamp load testing machine. This device will acquire r el e as e load and travel data for the pressure plate of a clutch immediately after it is tested for clamp load on the CT2000 machine, and will serve as a quality control check for Tilton’s clutches before they are sent out to the customer. Tilton wants a clutch release test machine to ensure that their …

Pier Portal Ii, Misha Balingit, Cory Spieler, Aaron Jen

Mechanical Engineering

No abstract provided.

Bicycle Wheel Test Machine, Dylan Harper, Kevin Hom, Ross Williams

Mechanical Engineering

In recent years, the cycling industry has witnessed huge advancements in bicycle components and materials. The age old goals of speed and low weight are still present today, but the pursuit of these goals may be reducing the structural stability of various components integral to wheel performance, including the wheel hub bearings. These bearings are invaluable to bicycles but little is known about how the forces and loads applied to a bicycle affect the performance of these bearings. Broken axles and hubs are indicators of significant stresses within the hub, but little is known about how the resulting deformation affects …

Autonomous Collision Avoidance, Thomas Stevens, Elliot Carlson, Ian Painter

Mechanical Engineering

A steering controlled, autonomous collision avoidance system has been developed by California Polytechnic State University. This system represents a step in the direction of fully autonomous driving, while allowing the driver to maintain control of the vehicle during normal driving conditions. In the case of an imminent collision, the system removes control of the vehicle from the user and autonomously steers around the obstacles. The final system is able to avoid two static obstacles with a 95% pass rate and one moving obstacle with a 50% pass rate. With full scale, fleet wide, implementation of this system it is expected …

Stent Graft Blush, Vanessa Barrett, Thomas Matzinger, Mike Morelli

Mechanical Engineering

In order to better understand Type IV endoleaks (“blush”), the Cal Poly Senior Project team GraftTest has developed a blush evaluation system able to mimic several of the aorta’s environmental parameters. Capable of both pressure and flow rate control, this bench top system accommodates Medtronic’s wide range of abdominal and thoracic aortic stent grafts. Having researched endoleaks, stent grafts, and numerous other factors affecting stent graft blush, a system was developed with the aim of assessing and comparing the performance of Medtronic’s stent grafts with regard to blush. Furthermore, this system has been designed to provide reliable and repeatable results …

Rapid Tool Heating, Jason Chi, Bobby Dodge

Mechanical Engineering

Quatro Composites creates various molded parts for an array of industries. They are seeking to improve their thermoplastic molding process by decreasing the amount of time to heat up the steel tool that molds the thermoplastics. Currently, it takes approximately 1 hour to heat up their 120 pound steel mold from room temperature to approximately 700°F. The goal of this project is to create an optimum heating method that will minimize that heating time to about 20 minutes or less. It is critical for the stakeholders (Quatro Composites) to have a faster heating time in order to increase their production …

Rocket Fuel Pressurization, Sean Green, Joe Marcinkowski, Andrew Nahab

Mechanical Engineering

No abstract provided.

M600 Servo Test Stand Makani Power, Jennifer Tibble, Jeremy Dong, Arianna Lasche, Alex Serventi

Mechanical Engineering

Tempest has designed and built a test stand to validate the servo selection for Makani Power’s M600 prototype. The test stand tests the servo at a specified frequency and torque. It also includes an environmental housing that can later be used to incorporate a heater, cooler, and humidifier. The applied frequency, torque, and servo position is controlled by the operator. The stand also measures and provides a readout for temperatures throughout the chamber, humidity within the chamber, frequency felt by the servo, and load applied to the servo. The table has two tiers: the first tier supports all torque application …

Hoist To Transfer Athletes From Wheelchair Into A Kayak, Jennifer Batryn, Javier Mendez, Kyle Mooney

Mechanical Engineering

No abstract provided.

Ir Imaging Chip Fixturing System, Curtis Wagner, Scott Solomon

Mechanical Engineering

No abstract provided.

Human Powered Hydrofoil Bike Pontoon Floatation, Shelley Dangoor, Tyler Brennent

Mechanical Engineering

This report documents the brainstorming and design development of the hydrofoil bike floatation device. This project is in conjunction with senior project team MobyBike. MobyBike’s focus is in the development of the bike actuation system, as our team’s focus is on designing and developing the floatation device to be incorporated in the final hydrofoil bike design.

Hvac Lab, Adrian Leon, Wes Allen

Mechanical Engineering

The Cal Poly Heating Ventilation and Air Conditioning (HVAC) Department was donated a fume hood so that it could be used for educational purposes in the lab. The fume hood was not fully set up and only ran in a constant volume mode; the fan ran at full speed with no feedback to reduce air flow. A fume hood can be opened or closed using the sash; air flowing through the sash opening must always be above a certain speed. As the sash is closed the opening grows smaller and the speed of the air increases. Two additional modes of …

Adaptive Eating Device, Patrick Yale, Jillian Hiu, Jeremy Black, Kevin Farmer

Mechanical Engineering

No abstract provided.

Intuity Sleeve Redesign, Maxwell Arnold, Brittany Kinkade, Dominic Nicoletti

Mechanical Engineering

No abstract provided.

Exploration Station Kidshake Table, Jeremy Duhe, Philip Hopkins, Matt Ostiguy, Samantha Weiner

Mechanical Engineering

The KIDShake Table is an all mechanical earthquake shake table sponsored by the Exploration Station Children's Museum of Grover Beach. This interactive exhibit has two working mechanisms, a hand crank and pull rope, that provide two axis movement for knocking down block structures. This table was built and designed for a target age of 10 years.

Dedion Axle Senior Project, Nick Schraan, Mark Shushnar, William Swenson, Ramy Tall

Mechanical Engineering

The sponsor, EV Grid Inc. is a company looking to the future with the development of a vehicle to grid infrastructure. The vehicle in development is a Ford E-250 Van which had been converted to electric drive with a front motor, rear drive layout. The sponsor wanted to move the electric motor to the rear and develop an axle to support this change. By eliminating the driveshaft, a more efficient use of battery space could be utilized. The goal of this project is to design and fabricate a prototype deDion rear axle which incorporates a system of drive components that …

Architectural Engineering Earthquake Shake Table, Garrett Gudgel, John Whitmer, Brandan Williams

Mechanical Engineering

The Architectural Engineering Department at California Polytechnic State University, San Luis Obispo, owns and operates a single-axis earthquake shake table that previously was only capable of basic wave motion. After implementing a computer based interface to the existing system, Mechanical Engineering student seniors were able to create control algorithms that can take existing or user created acceleration data from earthquakes as well as any user defined position data to be accurately run on the earthquake shake table.

Adaptive Floor Hockey Device, Chris Gaul, Ricardo Gaytan, Matt Spaulding, Shannon Brant

Mechanical Engineering

Sean is a young boy living with ataxic cerebral palsy. Ataxic cerebral

palsy affects Sean’s balance and coordination, so he uses a walker to

increase his mobility. Sean would like to play Special Olympics Floor

Hockey but his walker prevents him from participating. The goal of this

Senior project was to develop a device to be attached to his previous

walker to allow Sean to play floor hockey in the least restrictive

environment possible. The Adaptive Floor Hockey Device is the product

we designed to satisfy this need.

School Van Access In Nepal, Edgar Corona, Humberto Maldonado, Josh Schiesl

Mechanical Engineering

A need has been identified by a school in Nepal intended for children with Cerebral Palsy, called Sathi Sansar, to develop a more effective solution to loading and unloading students onto the school’s Toyota HiAce van. Currently, a combination of the driver, parents and teachers manually help the students on and off the van. However, this task has proven to be both laborious and time consuming for all parties involved. A solution to this problem needs to be designed and one is currently being developed by a team of engineering students from California Polytechnic State University-San Luis Obispo and Katmandu …

Mercedes-Benz Oil Level Monitor, Emmanuel Camacho, Jonathan Manriquez, James Young

Mechanical Engineering

The purpose of this project is to develop an engine oil level monitoring system that will replace the current dipstick method during vehicle testing for Mercedes-Benz Research and Development North America, Inc. (MBRDNA). Currently, MBRDNA test drivers check the engine oil level twice a day after two eight hour shifts each day. To measure the oil level, the driver parks on a level surface, waits five minutes for the oil to cool, and then manually checks the oil level with the dipstick. The goal of this project is to have a reliable, physical, working prototype that MBRDNA can use for …

Bocce Ball Launcher: An Adaptive Bocce Ball Device, Jake Deschamps, Megan Hughes, Thomas Lynch

Mechanical Engineering

This report details the adaptive bocce launching device created by Team B.A.L.L. and theprocess of designing, building and testing it. The final design was a wirelessly controlled pneumatic catapult capable of propelling a bocce ball such that it would land fifteen feet away and roll the length of the wheelchair accessible bocce courts located at the Colony Park Community Center in Atascadero. A wide variety of users are supported because the system is controlled by a single button which can be actuated by the user’s hand, forearm, head or anything else they are able to move. The catapult allows the …

Beach Wheelchair Project, Rory Aronson, Joshua Marcum, Samuel Coyne, Alex Hayes, Alexa Colburn, Max Hessel, Benedikt Strauss, Marvin Rimmele, Marco Pietsch

Mechanical Engineering

The Beach Wheelchair, Sandcrawler, is a machine intended to help give people with disabilities the full beach experience. The non-profit organization Bridge II Sports sponsored this project, and tasked us with developing the design and fabricating a prototype. This chair has several features including a linkage mechanism that raises and lowers a chair relative to an external frame, hand crank drive with Gates Carbondrive belt and sprockets, buoyant Wheeleez balloon tires, and much more.

Rebounder Fatigue Test Machine, Caroline Reeves, Will Robertson, Ethan Flory

Mechanical Engineering

JumpSport, a company that designs and sells trampolines and trampoline accessories, has sponsored this senior project team to design, build, and test a trampoline fatigue test machine. The machine must simulate a person jumping on the trampoline to test the life of JumpSport’s fitness trampolines and kids’ trampolines. Partway through the design process, the objectives were altered and this senior project team was tasked with merging with another Cal Poly senior project group to create an all-inclusive test machine to accommodate both full-trampoline testing and individual bungee cord testing.

The final design is centered on a slider crank linkage driven …

Cal Poly Nano Hydro, Brandon N. Fujio, Alex J. Sobel, Andrew F. Del Prete

Mechanical Engineering

This projects goal was to design, construct, and test a machine capable of generating a usable amount of energy from naturally flowing water. The device conceived for this purpose is a portable raft with a turbine mounted to the underside. The turbine is mated directly to a low angular velocity generator which outputs to a power electronics system on shore. Using a Gorlov Helical turbine, this proof-of-concept is designed to output ~50 Watts of electricity to charge a battery for later use. Possible applications for this device include camping in remote locations, supplemental power generation for a home, or for …

Micro-Grid Wind Energy System, Aaron Steinkraus, Brian Huntziker, Cesar Hurtado

Mechanical Engineering

With the completion of a 3.5kW wind turbine located on Esculea Ranch, the power generated from the turbine was dissipated through electric resistance heaters. ABC Wind was given the task to design, build, and implement a system what will efficiently use the turbine’s harnessed power. After interviewing with the Beef Operations Manager of Escuela Ranch, it was decided to use the turbine’s power to supply supplementary water to anywhere on the ranch where and when needed by grazing cattle. The purpose of this project was to research, design, build and implement a system that would harness the generated power and …

Handitrike - Recumbent Tricycle, Sean Higginson, Kevin Howie, Vinay Patel

Mechanical Engineering

This report covers the design and construction of the recumbent racing tricycle for Mr. Robert T. Kelly, a disabled veteran. Unfortunately Rob’s right leg is five inches shorter than his left one and therefore is unable to properly operate standard cranks. Our team HandiTrike is composed of Sean Higginson, Kevin Howie, and Vinay Patel and our project requires us to come up with a design that is feasible to complete within the given three quarters, as well as allow Rob to gain full use of his tricycle. Currently Rob ‘s trike uses the standard crank set up found on most …