Mechanical Engineering Commons^™

Solar Decathlon Plumbing Subsystem Final Design Report, Robert Burtt, Chris Lutze, Tyler Dunaway

Mechanical Engineering

The U.S. Department of Energy announced it will be hosting an international public competition called the Solar Decathlon in Irvine, CA during October 2015 to showcase high-efficiency houses. Cal Poly students created a team – Solar Cal Poly – to participate. Three mechanical engineering students joined the team to work on the plumbing section of the competition. The team completed multiple iterations and designs of the plumbing system within the Solar Cal Poly house as the house was designed and redesigned. The construction and final design of the plumbing system will be decided by the construction crew and architecture team …

Solar Cal Poly Water Systems, Jake L. Morris, Zachary F. Yasuda, Lauren P. Jones

Mechanical Engineering

No abstract provided.

Solar Cal Poly Active Hvac Project, James Cornish, Jake Cosmo, Patrick Weston

Mechanical Engineering

For this project, the goal was to conceptualize, design, test, and implement an active HVAC system to be used in the Solar Cal Poly house competing in the Department of Energy’s 2015 Solar Decathlon. With many house iterations, it was decided to use a split system with an outdoor heat pump and indoor air handler, paired with a HRV for ventilation. Through system modeling using Design Builder and Energy Pro 6.5, the cooling load of the house was determined along with the cooling schedule. The foreseen safety precautions and limited construction time guided the entire project, along with the active …

Sapien3 Comb Stitch Improvement For Edwards Lifesciences, William Harley, Thomas Pluschkell, John Mctigue, Garrett Reed

Mechanical Engineering

The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.

Transcatheter Heart Valve Subassembly Device, Adam Aslam, Matthew Bezkrovny, Daniel Degree

Mechanical Engineering

No abstract provided.

Cal Poly Heliodon, Gregory Bucher, Lucas Carter, Jake Hamilton, Robin Hubilla

Mechanical Engineering

The purpose of the Heliodon project is to provide professors with a means to educate students about the movement of the sun and how that movement varies with location on earth and throughout the year.

Sports For Nathan, Delaney Bales, Joseph Garrett, Chris Harter

Mechanical Engineering

Nathan Cooper is a local boy with spinal muscular atrophy. He enjoys playing games and being active. One assistive device that Nathan uses is his Standing Dani, a motorized mobile stander. Nathan enjoys playing golf and kickball, and prior to this project he had no way of playing golf and no safe way of playing kickball. The purpose of this project was to design and build a golf attachment for Nathan’s Standing Dani that allows him to putt, and a kickball attachment that allows him to play kickball safely. First, the design team researched and defined the problem in terms …

Cookie Dough Portioning Tool, Alex Haughton, Courtney Shipp, Grant Wittenberg

Mechanical Engineering

The Brown Butter Cookie Company (BBCC) is located in Cayucos, California. They sell handmade cookies made without eggs. After a batch is made, dough pieces must be portioned by hand. This process is time consuming, labor intensive, and limits the number of cookies they can make.

Our task was to design a machine to replace or improve this step of the process. After talking with the members of the BBCC and creating a list of specifications for our device, the team has formulated a detailed design of a cookie dough portioning tool for the BBCC. This report includes information on …

Veloelectric: Creating A Device That Harvests Energy From Bicycles, Austin Hall, Daniel Stohr, Tj Fox

Mechanical Engineering

Long distance mountain bikers, bike-packers, and many bikers in developing countries rely on electrical devices for safety and communication. These specific groups of people operate in areas with little to no electricity, and often times have no power to sustain their devices. The purpose of this Cal Poly senior project, VeloElectric, was to design, build, and test a kinetic energy harvester for bicycles that can be used to charge common mobile devices via USB. This senior project team created a device that attaches directly to a bicycle and uses vibrations to generate energy, which in turn powers a variety of …

Ir Barcode Reader, Isaac Lambing, Justin Gronet, Tony Ly, Mark Berry

Mechanical Engineering

BrandWatch Technologies is a company based in Portland, Oregon that seek to detect counterfeit products in the supply chain. BrandWatch has created a taggant material, a physical marker, that can be printed over barcodes or added to the ink used to print the barcodes themselves. This material, while invisible to the naked eye, is detectable using technology that they have developed.

BrandWatch enlisted the help of a four man team of Cal Poly Mechanical Engineering students to combine this technology with that of a barcode scanner. The device, capable of scanning barcodes, detecting the presence of the taggant material, and …

Parker Hannifin Chainless Challenge 2014-15 Senior Design Project, Matt Pallotta, Nathan Klammer, Kemper Whaley, Jack Rechtin

Mechanical Engineering

California Polytechnic State University has been invited to compete in the Parker Hannifin Chainless Challenge Competition in 2014-15. Cal Poly has chosen a team of mechanical engineering students to take part. We have named our team “Bike Under Pressure” and all references as such refer to the team.

The challenge is to build a bicycle which does not have a solid mechanical connection between the power input of the rider to the power output of the wheel(s). After conducting research into different previous designs and brainstorming designs of their own, Bike Under Pressure developed two conceptual designs. One design featured …

Compact Deployable Antenna For Cubesat Units, Sarah Bolton, Dominic Doty, Peter Rivera

Mechanical Engineering

CubeSats are an appealing platform for space exploration due to their low build and launch costs. Due to their small size, communication rates are often severely limited, preventing missions beyond low earth orbit. A low cost, high gain, high frequency antenna is needed to extend the capabilities of CubeSats.

The goal of the project was to design and build an axisymmetric parabolic antenna that could be deployed from a 10cm x 10cm x 15cm (1.5U) volume and operate at Ka band frequencies. The design selected consisted of an expanding perimeter truss supporting a tensioned mesh reflector. The perimeter truss was …

Torque Testing System: Flowserve Corporation, Taylor Catlin, David Reese, Bodin Rojanachaichanin, Kyle Stangland

Mechanical Engineering

Flowserve Corporation provides products and customer support to companies in the process industry for the design, testing, and manufacturing of mechanical seals. This includes, but is not limited to, companies concerned with power generation, fossil fuels, water resources, and chemical processing. In industries where fluid transportation is leveraged, mechanical seals have been utilized in pumps to increase performance. A mechanical seal is a design feature in pumps that seal the impeller housing and allow for little to no leakage. This technology is cutting edge and a considerable amount of research pertaining to the advantageous effects of specialized surface features is …

Cold Roll Extrusion Machine Redesign Final Design Report, Foja Bains, Bryan Cyr, David Van Schooten

Mechanical Engineering

This report is a comprehensive review of a redesign of subsystems for a Cold Roll Extrusion Machine, a forging operation, for PCC Rollmet. Three subsystems were addressed in this project: A new Loading system, Feed system, and Lubrication system. The Loading system, and support system during developmental design stages, addressed the timely loading process of pipes onto the forging machine. After two quarters of design iteration, the group decided on a lever arm, hydraulic actuated, loading design. In the final quarter of the project, a quarter scale model of this lever arm was constructed to prove the concept of the …

Farmbot, James Cruz, Scott Herrington, Bryan Rodriguez

Mechanical Engineering

The purpose of this project was to develop the hardware for the current Farmbot to perform its primary functions, and to create a template for a system that would be adaptable for future users and developers. The scope of the project included creating a universal tool mount, a seeding system, and a watering and nutrient mixing system. This project was brought to the students by sponsor Rory Aronson, the creator of Farmbot. The Cal Poly Farmbot team was able to go through an extensive brainstorming and iterative process for each part, where testing was able to be incorporated immediately due …

Mhttu Implementation Final Project Report, Angelica Ramirez, Julian Samayoa, Matt Keeble

Mechanical Engineering

Lawrence Livermore National Laboratory has invested considerable effort in developing fireproof high-efficiency particulate air (HEPA) filters. Due to the nature of LLNL’s research, the air leaving its lab facilities must be filtered before it is released into the atmosphere; thus, each laboratory is equipped with large banks of HEPA filters through which all internal air is exhausted. Over the years, however, fires have erupted in the labs and entire banks of HEPA filters have been destroyed, resulting in repairs and crucial downtime that prove costly.

Engineers and scientists alike have been seeking a permanent solution to this problem, and one …

Machine Shop Learning Kits, Samantha Kelley, Ellen Chambers

Mechanical Engineering

Currently in the Cal Poly Machine shops, students are struggling to find ways to fulfill the 10 hours of shop experience required to gain their Yellow Tag certification. Red Tag is the first level of certification students generally achieve their freshman year. It allows them to use basic machine tools such as drills, shears, benders, etc. Then after completing 10 hours of shop experience they can take the Yellow Tag test, which gains them access to use a welder, mill, and lathe. The heads of the machine shop, the shop technicians, and the mechanical engineering students will all have different …

Compression Tester Shop Press, Colby Johnson, Brett Russon, Taylor Vandenhoek

Mechanical Engineering

A piece of machinery designed to carry out compression and bending tests on building materials constructed by the Center for Vocational Building Technologies (CVBT) in Isarn, Thailand.

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.

Wingtip Dynamics Simulator, Eugene Fox, Nick Rodriguez, Steven Rieber

Mechanical Engineering

Raytheon is a defense contracting company with an electronic warfare division that is developing a radio frequency signal triangulation system. Part of the focus in improving this technology is the need for accurate and real time locational knowledge of the signal receivers, which are located at the tips of aircraft wings. Due to turbulence during flight, the fluttering motion of the wings alter the distance and angle relationships of the two receivers and add noise to the received signal data, which negatively affect the triangulation estimates. To mitigate this error caused by the wing flutter, Raytheon is developing a software …

Aeroponic/Hydroponic Growth Module, Sean Marrs, Joshua Moreno

Mechanical Engineering

No abstract provided.

Multi-Axis Tripod Locking Mechanism, Glenn Carros, Hannah Gause, Matthew Theiss

Mechanical Engineering

No abstract provided.

Cal Poly India Project, Derek Babine, Austen Hibler, Alex Hernandez

Mechanical Engineering

This report documents the research, ideation, and development of a solution, implemented by the Cal Poly India Sanitation Team per the request of Mr. Harish Bhutani, to solve the problem of hazardous human waste management in poor villages in India. The sponsor envisioned a universal design that would give each household in those villages access to a private toilet system because the current solution is open defecation in water sources and farming fields. The initial constraints required the project be low cost, not use of electricity or water, have the ability to cater to an 8-10 person household, and be …

Temperature Controlled Packaging Container For Biologics And Pharmaceuticals, Melinda Phan, Yufay Chow-Yee, Abraham Ho

Mechanical Engineering

Clinical Supplies Management, Inc. (CSM) provides clinical trial services to biotechnology and pharmaceutical companies by shipping pharmaceuticals to clinics and other patients. In winter 2014, CSM presented a temperature control packaging project to the Cal Poly Senior Project class. As a result, three Cal Poly Mechanical Engineering Students were tasked to design, manufacture, and qualify a shipping container that would maintain ten 10 mL vials between 2-8°C for 96 hours. The final product would have to cost less to ship than the Credo Cube, CSM’s current temperature control packaging product. After considerable research and analysis on possible temperature control technologies, …

Electric Porsche Drivetrain Re-Design, Taylor Carlson, Quinton Petty, Spencer Treffry

Mechanical Engineering

The objective of this project was to redesign the drivetrain of the electric 1977 Porsche 911 Targa S with the goal of optimizing the drivetrain for motor efficiency and performance. The focus was to redesign the interface between the electric motor and rear wheels to maximize the efficiency of power transmission from the motor to the ground.

Two systems were proposed, a fixed gear reduction and two motors with an electronic differential. The fixed gear reduction was chosen to be designed and built by replacing the stock Porsche transmission with a differential featuring a favorable gear ratio for the electric …

The Icon Horn Loudspeaker, Vincent Phan

Mechanical Engineering

A horn loudspeaker in layperson terms is essentially taking a megaphone and integrating it into a standard speaker. Similar to a cheerleader yelling into a megaphone, the horn loudspeaker will amplify the sound from the speaker with no additional power needed. Using standard speaker horn theory, the geometry of the “megaphone” can be engineered to tune the acoustic performance tailored to loudness and/or specific acoustics frequencies. The horn contours are similar to traditional orchestra instruments such as the French horn, trumpet, and tuba. The iconic beauty of a horn married with the quantitative engineering theory creates an aesthetic yet functional …

Team Nathan Suspension, Frankie J. Wiggins, Alex D. Seitz, Justin P. Bautista

Mechanical Engineering

Nathan Cooper is an 8-year old boy with Spinal Muscular Atrophy (SMA). SMA has affected Nathan’s muscle development and requires him to use the Standing Dani™ mobility device. The Standing Dani is a motorized standing wheelchair, or Wheelstand. Nathan controls and uses it to get around. Though the Standing Dani performs well for most functions, it has some distinct issues. The primary issue that this project addresses is its lack of suspension and the discomfort that Nathan feels as a result. After talking with our client, we developed several specifications generally related to geometry, safety, vehicle dynamics, and reliability. Many …

An Assessment Of Acoustic Contrast Between Long And Short Vowels Using Convex Hulls, Erin F. Haynes, Michael Taylor

Mechanical Engineering

An alternative to the spectral overlap assessment metric (SOAM), first introduced by Wassink [(2006). J. Acoust. Soc. Am. 119(4), 2334–2350], is introduced. The SOAM quantifies the intra- and inter-language differences between long–short vowel pairs through a comparison of spectral (F1, F2) and temporal properties modeled with best fit ellipses (F1 × F2 space) and ellipsoids (F1 × F2 × duration). However, the SOAM ellipses and ellipsoids rely on a Gaussian distribution of vowel data and a dense dataset, neither of which can be assumed in endangered languages or languages with limited available data. The method presented in this paper, called …

Adaptive Kayak Seating: The Tide Rider 360, Irvin Camacho, Grant Petersen, Audrey Riddle, Andrea Voigt

Mechanical Engineering

The Adaptive Paddling Program at California Polytechnic State University has sponsored the construction of an adaptive kayak seat, the Tide Rider 360, to provide paddlers with disabilities sufficient trunk support while out on the water. In particular, this design focused on providing the least restrictive environment for all users while still providing sufficient lateral, neck, back, and hip support. This seat is intended for use in the quarterly Adaptive Paddling Program to allow people with disabilities to experience the joys of kayaking in the most comfortable and supportive environment possible.

The following report details the background research, design development, manufacturing, …

Feel Of The Ocean: Final Report, Ian E. Hoffman, Kevin T. Dunlea, Ryan A. Palo

Mechanical Engineering

The overall goal of this project is to create a system that will enhance the audience’s sense that they are actually in the ocean, surrounded by whales, as they attend the Music Department’s 2014 Spring RSVP show. We have designed something that, through the interaction of light and moving fabric, will augment the performance.