Mechanical Engineering Commons^™

Rsvp Spaceship!, Taylor Chavez, Deven Frauenhofer, Andrew Nott, Zoe Riesen

Mechanical Engineering

This document outlines the Final Design Review of a mechanical engineering senior design project at California Polytechnic State University San Luis Obispo. The project was to design and build a spaceship prop that will deploy during the performance put on by the Sound Design program within the Music Department. This performance, RSVP, is in its 25th year. Dr. Antonio G. Barata, the artistic director and producer of RSVP, is sponsoring the project. The key constraints include keeping the prop hidden in a confined space (under a stage that is comprised of multiple 4 ft. by 8 ft. by 3 ft. …

Inverted Fluorescence Microscope, Makenzie Lyn Kamei, Enoch Wright Nicholson, Eduardo Reyna Miranda Jr., Trevor John Brown

Mechanical Engineering

The Inverted Fluorescence Microscope senior project team at Cal Poly, San Luis Obispo designed, assembled, and tested a proof-of-concept inverted fluorescence microscope for the university’s Microfabrication Laboratory. Administrators of the laboratory wished to use fluorescence for research and experiments involving cell growth and flow visualization on the micro-scale, and did not have the budget to purchase one of the costly commercially available options. The scope of this design challenge was to produce a low-cost inverted fluorescence microscope employing available optical components and additional readily sourced parts to expand the use of fluorescence microscopy accessible to undergraduate students in the Microfabrication …

Sharpening Images Using Guidestars At The Hale Telescope, Jordan Alura Rupp, Jonah Kai Silva, Samantha Ahn Tran, Josh David Robinson

Mechanical Engineering

The SIGHT Senior Project team at Cal Poly San Luis Obispo designed and prototyped the Science Cryostat subsystem of the Sharpening Images using Guidestars for the Hale Telescope (SIGHT) Adaptive Optics system. SIGHT will improve the capabilities of astronomical observations and measurements at the Hale Telescopes using adaptive optics. SIGHT will consist of a Laser Guidestar (LGS) subsystem which focuses a UV laser into Earth’s high atmosphere, adjacent to a science target the Hale Telescope is observing. The LGS subsystem calculates how the laser light has been distorted by temperature and pressure differences as the light travels through the atmosphere. …

Thermal Energy Storage For Load Shifting, Jordan Benton Lopez Corley, Weston Cruz Montgomery, Taylor Glenn Harms

Mechanical Engineering

The following document accounts for the progress made in the prototype development of our design solution since the Critical Design Review, and our group’s response to recent world events which greatly impacted planned activities. Our design challenge is to develop a thermal energy storage system which will sequester the energy from a photovoltaic (PV) array during the day and allow for its dispersal at night in the form of near boiling water. Looking at our user’s needs, we broke our design solution into four components: water heating, storage, distribution, and controls. Research of all components was conducted to ascertain which …

Modular Cable Buoy, James J. Marinas, Gabriela Vargas, Anthony Catello, Joseph Heald

Mechanical Engineering

Cable terminations are often the least reliable and most expensive components of a maritime system. These cables are suspended in water by a buoy to reduce wear at the terminations. The Naval Information Warfare Center requires a modular auxiliary float with tunable buoyancy that can be placed along such cable. Our system must be able to be deployed, adjusted, and retrieved quickly and easily during operational use. This report focuses on our team’s final design concept and includes all analysis to justify our design direction along with safety, maintenance, and repair considerations. The report further elaborates on cost analysis, manufacture …

Design For Additive Manufacturing, Michael Charonnat, Leonardo Franco-Muñoz, Sam Noble, J.P. Purdom

Mechanical Engineering

This document outlines the critical design details and timeline for the Design for Additive Manufacturing Senior Project sponsored by Solar Turbines, Inc. The scope of this project encompasses the redesign of two of Solar Turbine’s cast parts for metal additive manufacturing in order to minimize lead time, cost, and weight. With the overall objective of performing in-depth analysis exploring affordability & feasibility, this redesign process will aid Solar Turbines in expanding their knowledge of Design for Additive Manufacturing principles and enable them to further incorporate the use of additive manufacturing into their production processes. The first part that the team …

Quick Mobile Power Unit Trailer Connections, Patrick A. Beahan, Sam Ali, Eric Allon, Benjamin Robinson

Mechanical Engineering

This Final Design Review document encompasses the entirety of a sponsored senior project which was conducted by a group of four undergraduate mechanical engineers at California Polytechnic University San Luis Obispo. The primary sponsor of this project was Solar Turbines, a subsidiary of Caterpillar Incorporated. Solar Turbines is in the business of development and application of modern-day energy solutions with a large focus on gas powered turbines. Cal Poly acted as a supplemental support of this project and provide the students with mentorship as well as access to its state-of-the-art facilities for the development of an innovative solution to the …

Adaptive Exercise Equipment, Jake Ryan Walejko, Spencer Goodman, Kalina Burns, Journey Martinson

Mechanical Engineering

This document outlines the senior design project carried out by a team of mechanical engineering students at California Polytechnic State University, San Luis Obispo. The task is to design adapted exercise equipment for the non-profit organization, Achievement House. The objective of this Final Design Review is to document the final design, manufacturing plan, design verification plan, and project management plan. In addition, this document includes previously presented information on the project background, objectives, and concept design. The background and objective sections document various forms of customer research and include the project goals developed by the athletes and fitness instructors of …

Vehicle Wheelchair Storage Final Design Report, Alexander Nicholas Cherry, Alex Morcate, Chloe Ng, Tyler Habu

Mechanical Engineering

Many people who use wheelchairs are very active. They have errands to run and lives to live just like everybody else. For a busy person who uses a wheelchair there are currently no quick methods for storing and unloading your wheelchair from your vehicle that do not require expensive custom modifications which can ruin the resell value and the aesthetics of the vehicle. This has resulted in users hastily loading their wheelchairs which can cause damage to the wheelchair, the vehicle, and other passengers while the vehicle is in motion. The goal of this project was to develop a wheelchair …

California Solar Regatta, Nathan Harris Carlson, Niko Delfino Magaña Banks, Alexander R. Larson, Eric Steven Rinell

Mechanical Engineering

This Final Design Review report details the research, analysis, and design conducted by a Cal Poly Mechanical Engineering senior project team working on the propulsion system for a solar powered boat. Working in coordination with another senior project team responsible for making the hull, the two teams comprised the Cal Poly team who entered the Sacramento Municipal Utility District (SMUD) 2020 California Solar Regatta Competition. The SMUD Solar Regatta is an annual competition for high school and college students to design and build boats powered by solar power. The solar panels are provided by SMUD, and the battery storage is …

California Solar Regatta - Hull Team: Up A Creek, Torrey Duncan, Sean Neuman, Kyle Krietzman, Andrew Offhaus

Mechanical Engineering

The SMUD Solar Regatta competition tasks students with developing a solar-powered watercraft to compete in various events on a fresh water lake. Cal Poly has created two mechanical engineering senior project groups to coordinate the design of a boat for the Solar Regatta competition. Up a Creek, the boat construction team, has created the following Final Design Review document to highlight the group’s progress on the project over the year. This document captures the design process from the background research, project objectives, and early concepts to the final design, manufacturing processes, and planned testing procedures. Unfortunately, the COVID-19 pandemic halted …

Surface Autonomous Vehicle For Emergency Rescue, Max Emerick, Ryan Shields, Christopher Feickert, Raymond Impara

Mechanical Engineering

The goal of this document is to clearly define the problem parameters and project objectives and to clearly describe the design process, planned final design, and manufacturing and testing procedures for the senior design project of Team 26: SAVER -- the Surface Autonomous Vehicle for Emergency Rescue. This is both for the purpose of project planning and for clear communication between all parties involved in the project.

The objective of the SAVER project is to develop a proof of concept for an autonomous maritime search and rescue vehicle for aiding in man-overboard missions. To accomplish this goal, a list of …

Cp Check Valve Design, Alec B. Der Matoian, Jessica M. Dent, Skylar M. Tusting

Mechanical Engineering

This report is to serve as a final design review and update to the project sponsors at Zurn Wilkins for the Check Valve Design Senior Project. The senior project team was tasked with improving upon the design of Zurn Wilkins’ backflow prevention assembly for small diameter pipes by reducing the pressure loss created by the check valves within the double check backflow assembly. The information contained in this report builds off the information contained in the Critical Design Report (CDR), as well as feedback and further investigation suggested during an Intermediary Design Review. Based on conclusions from the CDR, our …

Mug For Tremors, Logan J. Smith, Allen Tecson, Jaret Wedow, Kai Workman

Mechanical Engineering

Melissa Oliver, an occupational therapist at McGuire VA Medical Center, works extensively with veterans who struggle with certain daily activities due to their hand tremors. Hand tremors caused by essential tremor, Parkinson’s Disease, or other physical or neurological impairments can greatly affect an individual’s ability to perform daily tasks. One of these tasks include the ability to handle beverages, as hand tremors can cause excessive sloshing and spilling of liquid. Melissa reached out to find a way to help veterans with hand tremors easily consume liquids. Our team, consisting of Logan Smith, Allen Tecson, Jaret Wedow, and Kai Workman, was …

Atmospheric Water Harvester, Justin K. Lam, Jacob David, Jessica Mabry, Ben Brough

Mechanical Engineering

Atmospheric water harvesting uses the vapor-compression cycle to collect water from the moisture in the air. The system’s components include an evaporator, condenser, compressor, fan, and several expansion valves. Condensate from the air is then funneled into a receptacle, which determines the efficiency of the water harvesting system. For this senior project, the goal is to increase the efficiency of an existing atmospheric water harvester.

Electromagnetic Actuator For Camless Engines, Nicholas Olesh, Charlie Thomas Glenwright, Tim Wills De Tone, Darya Daniel Darvish

Mechanical Engineering

This document summarizes the research, objectives, project plan, and design for developing an electromagnetic actuator valve for use in a camless internal combustion engine. While electromagnetic valve actuators have not been implemented into a working product to date, there have been many attempts to research and develop working prototypes. Similar products have been developed, but they do not use purely electromagnetic actuation. This research is significant because it shows the challenge that must be overcome and outlines potential design solutions to the problem. The objectives section highlights the problem statement and what is aimed to be achieved in this project. …

Atmospheric Water Harvester, Adam C. Goldstein, Scott Seno, Kristen E. Dentici

Mechanical Engineering

Access to potable water is a global issue that has yet to be adequately solved. In regions with limited access to electricity and ground or surface water, it is not always possible to provide clean water requiring external power or extensive infrastructure to implement. This Final Design Report document will outline the background, design and manufacturing plan involved in the development of a passive atmospheric water harvester. This report builds on the earlier Preliminary Design Review and Critical Design Review documents to reflect further research, analysis, comments from reviewers, and detailed design documentation. While a final design was decided on …

Composite Lattice Tooling, Rachel Greene, Isaiah De Leon, Patrick O'Donnell, Alec Fuoti

Mechanical Engineering

Composite lattice structures allow for a high strength to weight ratio which is favorable in the aerospace industry where mass is a driving design consideration. Maxar Technologies has tasked the senior project team with creating a process and subsequent tooling to effectively manufacture their patented composite lattice structure as shown in United States patent #10326209B2. The only current industry solution to manufacture similar structures is Isotruss’s utilization of filament winding. The project team was asked to deliver a two-cube-by-four-cube lattice structure manufactured for properties testing and proof of a working manufacturing process. They also required that the process is well …

Safran Seat Attachment System, Craig John Kimball, Tyler Bragg, Lynette Cox

Mechanical Engineering

This final design review (FDR) document outlines the senior design project being carried out by a team of mechanical engineering undergraduate students attending California Polytechnic State University, San Luis Obispo for Safran Seats in Santa Maria, CA. The project originally was to design, build, and test a universal attachment to secure a widebody business class seat to seven aircraft models with different seat track geometry. The goal was to design, document, and create a finished product that fits design, weight, and manufacturing requirements, as well as passes static 9G FWD testing. Structural analysis, manufacturing analysis, FEA, and CAD assemblies will …

Optical Filter Selector, Camaryn Chambers, Joel Pitzer, Matthew Allen, Callen Schwefler

Mechanical Engineering

One of the many challenges with launching projectiles into space is predicting how the environment in space will affect the trajectory. One way to do this is to look at optical emissions, also known as airglow, which can only be seen from earth with sensitive equipment. By taking measurements of the light from the airglow, properties about the upper atmosphere can be inferred. This is important because variability in the atmosphere can cause variability in space that can affect astronauts and satellites. In order to accomplish this task, optical filters must be used to observe different bands of wavelengths of …

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Fox Factory Bearing Assembly Rundown And Torque Automation Project, David Ethan Daley, Eric Michael Forrester, Christopher Enrique Hansen, Riley Jacob O'Connor

Mechanical Engineering

A machine design was created to partially automate the rundown and torque of a Fox Factory shock bearing housing. This machine is needed at the factory to keep line associates safe by reducing ergonomic strains associated with this stage in the shock assembly process. Due to the lack of applicable torque drivers for this operation, an open ended, geared drivetrain was designed to allow for engagement of the bearing housing while allowing clearance for the shock shaft that the bearing rides on. This open drivetrain is held by a structure of linear rails and bearings to allow the line associate …

Prosthetic Foot Shell, Ql+, Kathryn Victoria Versteeg, Jackson A. Tucker, Ethan William Frey

Mechanical Engineering

This final design review includes an overview of our project and the steps we have taken to create our final product. We discuss the background research conducted, including various products like the foot shell we are trying to design and its related patents, along with similar past senior projects. As our product is considered a medical device, there are also certain standards that we must comply with. After determining our problem statement, we established what we believe to be the wants and needs of our user. These wants and needs were converted into specifications for our design, with durability as …

Sub-Lunar Tap-Yielding Explorer, Styx, Alexander J. Krenitsky, Ryan J. Locatelli, Aaron B. Erickson, Christoopher B. Boone, Westin R. Mchaney

Mechanical Engineering

To diversify the idea pool that NASA has to draw from for future manned and unmanned missions to the Moon and Mars, a design/build competition has been posed to collegiate teams across the country. The challenge is to reach, extract, and purify underground ice reserves in a setting analogous to mars. Along the way, teams will be collecting telemetry to mimic prospecting objectives on the moon.

The Sublunar Tap-Yielding eXplorer, STYX, is the team’s proposed design for the 2020 NASA RASC-AL competition. Some novel design features STYX will use are a rotary tool changer with swappable tools, a sleeve driving …

Portable Calorimeter For Fire Experiments, Kayla Collins, Kara Hewson, Christopher Chen, Joel Keddie

Mechanical Engineering

Executive Summary

An oxygen consumption calorimeter works by measuring the heat release rate of a burning substance. This value is calculated by measuring the oxygen and byproducts in smoke from afire.In order to get these values two types of sensors were used. A non-dispersive infrared sensor (NDIR) that measured CO and CO2 and a zirconium O2 sensor were used to find their respective gas concentrations.The design to calculate the heat release rate is focused on maximizing sensor accuracy and portability while simplifying the manufacturing by using off-the-shelf components. The goal included making the system simple to recreate and package in …

Service Dog Ramp, Matthew Lundgren, Ariel Tolentino, Dallas Rocha, Adam Mayeda

Mechanical Engineering

This project involves designing a device to help a service dog easily get into and out of a truck. It details the design and manufacturing process. The project was interrupted due to the COVID-19 pandemic, so detailed instructions are provided for whoever takes on the project in the future.

Fluid Power Vehicle Challenge, Jacob Torrey, Kayla Londono, Bryson Chan, Aaron Trujillo

Mechanical Engineering

The FPVC combines mechanical engineering disciplines to design and manufacture a vehicle that utilizes hydraulic power. The FDR covers the final manufacturing process and verification processes developed during the front end of research and analysis built upon the Critical Design Review (CDR) and the PDR (Preliminary Design Review). This report showcases the design decisions and extensive research that supports the continuing efforts by the Team Pump My Ride, to build upon the accomplishments of Cal Poly’s previous team, The Incompressibles. The FDR presents how Team Pump My Ride produced the design changes from the CDR and PDR to achieve improvements …

Cal Poly Supermileage Dynamometer, Jacob Randall, Nate Deffenbaugh, Kyle Milgram

Mechanical Engineering

Our senior project involves designing a chassis dynamometer capable of simulating variable loads for the Cal Poly Supermileage Vehicle (SMV) team. The chassis dynamometer we are developing uses an alternator to develop additional resistance that the vehicle will have to overcome while testing. To implement a control system for the variable load, we use an Arduino Nano paired with multiple sensors and drivers. This control system allows the user to select different levels of resistance that correlate with different road grades. We designed a custom Printed Circuit Board (PCB) that will contain all the electrical components needed for the control …

Internal Combustion Engine, Philippe D. Habets, Sam S. Flood, Paing Htet Lin, Jason Wu, Ricardo Cuevas

Mechanical Engineering

The goal of this project is to modify a Honda GX35 engine to improve its fuel efficiency and maximize its competitiveness in the Shell Eco-marathon competitions. This competition has tight restrictions on the type of fuel used to power the engine, but otherwise has very few rules limiting the type of modifications which may be made. Our primary goals are to maximize volumetric efficiency and maintain an efficient operating temperature. Future work might pursue more advanced technologies such as pseudo-atkinson cycle operation.

Supermileage Vehicle Drivetrain Design, Griffin M. Kraemer, Kai Meter, Arya Mahdavian

Mechanical Engineering

The current Cal Poly Supermileage team has faced issues regarding the efficiency and durability of their SMV vehicle’s drivetrain. After conducting research to solve their current issues, we developed a final drivetrain configuration that will improve the performance and life of the vehicle. This report outlines some of the completed research including: a table of designs used by other teams, a table of patents that can be applied to our design, and a list of technical literature we can use to better our design. It also summarizes our goals and objectives, including a table of the engineering specifications of the …