Mechanical Engineering Commons^™

Using The Boundary Element Method For Prediction Of Sound Radiated From An Arbitrarily Shaped Vibrating Body, Mark J. Christensen

Masters Theses

The Boundary Element Method can be used to predict sound pressure levels radiated from an arbitrarily shaped vibrating body. Using the Direct, Indirect and Approximation formulation one can solve such an ‘exterior’ acoustic problem. In this work, the Direct formulation was chosen. The two major methods employed for implementation of this formulation are the Combined Helmholtz Integral Equation Formulation (CHIEF) and the Burton–Miller Method. Since the CHIEF method was easier to program and adapt to changes, it was decided that the CHIEF method would be the focus of this research. Using the CHIEF method as a guide, a computer simulation …

Correlation And Prediction Of Fatigue Crack Growth Rate For Different R-Ratios, Sudip Dinda

Masters Theses

The prediction of fatigue crack growth rate of a structural material is an important aspect by which we can predict the critical or safe crack length and, therefore, avoid the sudden failure of components and structures.

There are numerous models which claim to predict the fatigue crack growth rate, but with the exception of the highly published "crack closure methodology" no other model lived up to the expectation of correlating the fatigue crack growth data or predicting the fatigue crack growth rate for different R-ratios.

In order to find an effective solution to the above problem a study has been …

A Comparison Of The Level Of Maturity Of Manufacturers In The Lake Land College School District In Lean Manufacturing Techniques As Compared To Goodson's Survey Data, Mark W. Henderson

Masters Theses

The purpose of this study was to determine if manufacturers in the Lake Land College School District have implemented Lean Manufacturing techniques and score as high as the manufacturers in Goodson's Michigan study. Lean Manufacturing techniques have revolutionized the auto industry, with the Toyota Production system the benchmark in Lean Manufacturing techniques. A survey using Goodson's Rapid Plant Assessment compares the level of maturity in the utilization of the Lean Manufacturing techniques with the manufacturers in the Lake Land College School District and Goodson's survey of manufacturers in Michigan. The mean score of 57.67 for the manufacturers in the Lake …

Design And Operation Of A Pilot Plant For Biodiesel Production From Triglycerides, Balasubramaniam Karthikeyan

Masters Theses

"In the wake of the events of September 11th 2001, the quest to relieve the nation’s dependence on petroleum fuels have taken a new urgency, there is a renewed interest in use of renewable biogenic fuels in particular -- the “biodiesel.” Biodiesel generally refers to fatty acid methyl esters of monohydric alcohols -- predominantly the methyl alcohol.

The principal sources of fatty acids are vegetable oils - soybean oil and canola oil. However, there are other “cheaper” sources of fatty acids that include beef tallow, poultry fats, pork fats and the used cooking oils. The first two are available in …

Development Of An Integrated Sensor For The Measurement Of The Acoustic Local Volume Displacement Of Vibrating Beams, Randall Rozema

Masters Theses

Currently, the methods used for sensing the volume displacement of a vibrating structure entail the use of a polyvinylidene fluoride sensor that spans the entire length of the structure. However, this work shows that the surface behavior related to volume displacement can be measured through the use of a polyvinylidene fluoride sensor that spans only the area of interest. In this application it was shown that two-point sensors are required in addition to the distributed, polyvinylidene fluoride sensor to achieve an accurate measurement. As a result, a set of four beams with different end conditions were constructed so that the …

Prediction Of Airfoil Stall In Icing Conditions Using Wing Surface Pressures, Erik Pederson

Masters Theses

This thesis presents work on a Normalized Lift Coefficient instrumentation system that predicts airfoil stall in icing conditions. The system uses four surface pressures, measured aft of the ice formation, from which the aircraft's normalized lift coefficient is determined. The pressure port locations were selected such that the calibration algorithm remains nearly constant as the leading edge ice shape and thickness change. Data collected in the Western Michigan University Wind Tunnel is presented for three ice formations varying in both shape and thickness. The ice and no ice conditions were compared and a set of four ports was found that …

Small Below-Endurance-Limit Cycle Damage Contributions In Variable Sequence Loading For 2024-T351 Aluminum Alloy, Christopher M. Ngiau

Masters Theses

It is a common practice in industry today to totally discard the presence of small below-endurance/fatigue limit cycles while calculating damage accumulation using the Palmgren-Miner rule. However, it was experimentally found in a number of studies that small cycles with stress amplitudes below the fatigue/endurance limit do in fact contribute significantly to the damage accumulation in all types of materials. There was a need to investigate cases where small cycles would only be present for a certain percentage of the material's life. An experimental study was done on 2024- T351 aluminum alloy. Loading was done in low and high cyclic …

A Neural Network Methodology For Path Planning And Coordination Of Car-Like Robots, Prasanna Venkatesan Sadagopan

Masters Theses

"A car-like indoor mobile robot is a kinematically constrained robot that can be modeled as a 2D object translating and rotating in the horizontal plane among well- defined obstacles. The kinematic constraints impose that the linear velocity of the robot is along its main axis (no sideways motion is possible) and restrict the range of admissible values for the steering angle. The goal of this study is to combine neural network techniques and motion planning algorithms to create a new methodology for coordinating the motion of multiple car-like robots avoiding collision with polygonal obstacles in a work environment. An incremental …

Development Of Mechanical Properties Micromapping For Composite Polymer Systems, Zheng Huang

Masters Theses

By adoption of classic indentation models (Hertzian, modified Hertzian, Sneddon, JKR), the elastic properties of polymeric material can be measured by AFM. Heterogeneous thin films were fabricated from polymer blends with a wide range of Young's moduli and thermal transition temperature to test the developed procedure. Results show that the micromapping of elastic properties can be obtained concurrently for glassy and rubber phases as well as across the interface with a lateral resolution better than 100 nm. Application of the elasticity micromapping on heterogeneous polymeric materials reveals thermal transition temperature that coincides very well with bulk values. Depth profile also …

Statistical Analysis Of Structural Response Via A Quadratic Regression Model, Mahesh Balasubramanian

Masters Theses

"Described herein is the development of an efficient capability to analyze the statistics of structural responses given a description of the statistics of the input, or design, variables. In the application of interest, inputs and outputs are related through a very large finite element model. The finite element model is approximated here by a second-order hyper-surface. Developed for the quadratic relationship are expressions for response means, standard deviations and correlation coefficients. The analysis allows correlated and uncorrelated input variables, and admissible input variable distributions are normal, log-normal and Weibull.

In addition to characterizations of response means, standard deviations and correlation …

Experimental Investigation Of Water Spray Cooling Characteristics Of A Solid Heated Surface, Rainer F. Ponzel

Masters Theses

Water spray cooling characteristics of a solid heated surface were investigated to better understand the physical phenomenon of nucleate boiling heat transfer for full cone sprays. An experimental test loop was developed to conduct the spray cooling experiments. A uniform heat flux condition was assumed, and the liquid flow rate and nozzle orifice diameter were selected as the main variables. Two water temperatures were chosen to perform the study. Saturated water spray was utilized to measure the wall superheat temperature. Subcooled water spray was applied to investigate the effect of water spray in the single-phase regime.

Experiments conducted using the …

Flow Due To A Moving Pressure Distribution Over Free-Surface With Finite-Depth Bottom, Noriaki Okita

Masters Theses

Two-dimensional, steady-state and time-dependent analysis of wave making phenomenon due to a moving pressure distribution in sub-critical Froude number was performed. The domain is consisted of undisturbed free-surface at y=0, flat bottom at y=-h, and it is unbounded in horizontal direction. The pressure distribution was treated as an ideal model of an air-cushioned-vehicle (ACV). Ideal flow theory and linearized boundary conditions were used. Numerical integration algorithm was developed to evaluate the analytical solution. The surface elevation, bottom pressure profiles, and wave resistance were analyzed as functions of speed and depth.

The steady-state wave resistance calculated from the surface elevation profile …

Fuzzy Based Forebody Vortex Flow Controller For The X-29a Aircraft, Jin Suzuki

Masters Theses

This paper demonstrates the development and performance of A Fuzzy Logic based regulator for an aircraft which is equipped with pneumatic forebody Vortex Flow Controller at high angle-of-attack flight condition. The VFC provides the pilot additional control power at flight conditions where conventional effectors such as rudder and differential flaps lose effectiveness.

Fuzzy Logic Control (FLC) is applied to a mixed bang-bang and conventional type control system. This unique configuration ensures robustness of the system and simplifies the controller design. Performance of the FLC based regulator shows a 10.3% reduction in cost function compared to the system controlled by a …

Design And Development Of A User Interface Between Mapics/Db And Factor 5.2, Raghu Pothuri

Masters Theses

An interface program was designed to transfer production data from MAPICS/DB, a MRP II software, to FACTOR 5.2, a Finite Capacity Scheduling software. Since FACTOR 5.2 is designed to be used in a stand-alone mode with its own independent data base, this interface program extracts data from the MRP II System and converts it to formats specified by the Scheduling System. To create a computer model of the manufacturing process, information about manufacturing orders, routings, and production facilities was obtained from MAPICS/DB files. Certain information needed by FACTOR 5.2, which is not available in MAPICS/DB, was supplemented by the program …

The Effects Of Machining On Structure And Tribological Properties Of Ultra High Molecular Weight Polyethylene For Artificial Joint Prostheses, Jinshan Song

Masters Theses

Understanding the effect of machining on the structure and property of subsurface layer of ultra high molecular weight polyethylene (UHMWPE) can significantly facilitate the increase in longevity of artificial joints. This study was performed to investigate the machining effects on the polymeric structure and tribological properties. Machining parameters include cutting speed, tool feed rate and depth of cut. Temperature rise was studied during machining to assess the extent of thermal degradation due to machining. Polymeric structure of the semicrystalline polymer was characterized using differential scanning calorimetry (DSC) in terms of melting enthalpy, crystallinity and melting temperature. Surface texture and hardness …

Mechanical And Tribological Properties Of Composites Of Recycled High Density Polyethylene And Recycled Rubber, Jason G. Boulanger

Masters Theses

This thesis presents a study on the mechanical and tribological properties of composite materials of recycled high density polyethylene (HDPE) and recycled rubber tire particles. The materials were compounded by extrusion and formed into test specimens by injection molding.

The first experiment studied the effect of recycled rubber percentage on mechanical properties of composites of recycled HDPE and recycled rubber. The mechanical properties included tensile strength, percent elongation, hardness, and impact resistance. Recycled rubber concentrations of 0, 5, 10, 15, 20, 25, and 30 percent were tested. The second experiment investigated the tribological properties of recycled HDPE and recycled rubber …

Study Of Periodic Gust Loads On Airfoils, Tatsuya Nakajima

Masters Theses

The wings on aircraft can experience unsteady loads due to atmospheric disturbances; e.g., wind, the wakes of other aircraft, structural vibrations, or some combination of these sources. In some cases flow unsteadiness can be beneficial by augmenting the lift and reducing the drag; under different circumstances temporal variations in the flow can induce stall or cause structural failure.

In this study, the response of isolated (and tandem) NACA 0012 airfoil(s) to time-periodic unsteadiness have been investigated. The sources of unsteadiness include a time-varying free stream flow angle, a time varying free stream velocity magnitude, and an oscillating airfoil.

The predicted …

A Study Of Kanban Based Production System In Cellular Manufacturing Environment, Sanjay Bhargava

Masters Theses

The study of effects of production data variabilities on Kanban based cellular manufacturing system is vital before its design and implementation because it would give better understanding of their uncertain behavior.

In this research, a detailed analysis of a Kanban system, with subcell scenario, under dynamic operating conditions is performed. The Control variables considered were number of Kanbans, processing time variability, demand variability and machine breakdown. The performance parameters considered were profit, production lead time, machine utilization and material processing lead time.

Approximately 200 simulation runs were made with 3 replications each by varying one control variable at a time. …

Investigation Of Electrotribological And Arc Erosion Behavior Of Cu-15vol.%Cr In Situ Composite, Zhongyu Chen

Masters Theses

Electrotribological and arc erosion behavior of Cu-15vol.%Cr in situ composite was investigated in terms of coefficient of friction, interfacial resistance, bulk temperature, and wear rate as a function of normal pressure, sliding speed, and electrical current. Microstructural change due to electrical sliding was studied to understand wear mechanisms. Cu-15vol.%Cr in situ composite was selected in this research because it exhibits an excellent combination of mechanical strength and electrical/thermal conductivity.

It was found that the average coefficient of friction decreased with increasing electrical current under dry electrical sliding. The average coefficient of friction was lower under lubricated electrical sliding than that …

Plastic Fiber Rolling For Concrete Reinforcement, Jeffery S. Thomas

Masters Theses

"Fiber reinforced concrete is gaining in acceptance and usage as its strength and toughness benefits are realized. Polypropylene fibers are currently the most commonly used fibers. However, the cost of virgin plastics limits the percent content that can be economically added to concrete. One would first believe that recycled plastics could offer a viable alternative to virgin-plastic fibers, but at present time extra selection and cleaning steps required to reprocess the recycled plastic into fibers makes it more expensive than virgin-plastic fibers. A fiber rolling process conceived and developed at the University of Missouri-Rolla has the potential of making recycled …

An Investigation Of Turbulent Taylor-Couette Flow Using Laser Doppler Velocimetry In A Refractive Index Matched Facility, Joseph C. Parker

Masters Theses

Turbulent Taylor-Couette flow between an annulus formed by two concentric cylinders with dead end walls is comprised of complex patterns of vortices. An experimental apparatus was designed to provide refractive index matching between the annulus and working fluid. Optical access was maintained through three sides of the annulus and one end wall. An aqueous solution of sodium iodide was formulated to match the refractive index of the Plexiglas annulus. Laser Doppler Velocimetry was used to measure the three components of velocity and turbulence intensity throughout a planar section in the annulus. The annulus dimensions were: ƞ= 0.672, d = 15.08 …

Dynamic Pulse Buckling Of Columns With Viscous Damping, Murli Kadandale

Masters Theses

This is a study of dynamic pulse buckling of columns with viscous damping. The differential equations of motion were obtained using the Bemoulli-Navier hypothesis. The effects of axial and rotary inertia were included in the analysis. The Voigt-Kelvin model for a viscoelastic material is used. The Finite Difference Method was employed to solve the differential equations of motion. First columns without geometrical imperfections were studied, and a correlation between the damping modulus and the more familiar damping ratio was obtained. Then beams with initial geometrical imperfection were studied. A suitable dynamic buckling criterion was defined. It was observed that viscous …

The Effect Of Rotor Wake/Exit Guide Vane Interaction On The Total Pressure Losses In An Airfoil Cascade, Aaron Mosebach

Masters Theses

Computational simulations have been performed to study the effects of unsteady rotor wakes on the total pressure losses and the boundary layer characteristics in a compressor cascade. In the numerical simulations, transitional and turbulent flow conditions were modeled at design and off-design inlet flow angles, and for varying rotor wake widths and wake velocity deficits.

First, simulations were performed in the absence of rotor wakes at the inlet of the EGV (Exit Guide Vane) cascade. Second, simulations were performed for different wake width and wake velocity deficit values at the inlet of the EGV cascade. The majority of the numerical …

A Comparative Study Of The Stress Concentration Factors Arising Between Two Equal, Nearly Intersecting, Perpendicular, Pressurized Holes In An Infinite Solid With Those Arising Due To An Infinite Series Of Such Holes, Paul J. Drogowski

Masters Theses

Finite element analysis is used to determine the stress concentration factors arising from two equal, perpendicular, nearly intersecting, pressurized holes in an infinite solid while varying the distance and pressure ratios between the holes. The results are compared and contrasted with those previously obtained for an infinite series of such holes. A ratio of the distance between the holes to the diameter of the holes at which the holes can be considered to be single holes in an infinite solid is determined. A study is performed to determine a correlation between the location of the region of maximum stress and …

A Neural Network Thrust Force Controller To Minimize Delamination During Drilling In Graphite Epoxy Laminates, Robert B. Stone

Masters Theses

"Delamination is a well-recognized problem associated with drilling in fiber-reinforced composite materials (FRCM). The most noted problems occur as the drill enters and exits the FRCM. Since drilling is often a final operation during assembly, any defects introduced in parts by drilling represent an expensive loss. Studies based on linear elastic fracture mechanics theory have proposed critical thrust forces in the various drilling regions that will prevent crack growth or delamination. Using these critical thrust force curves as a guide, a thrust force controller was developed to minimize the delamination while drilling in graphite epoxy laminates. A neural network control …

An Investigation And Improvement Of Electrorheological (Er) Fluid Technology, Adil F. Dalal

Masters Theses

The purpose of this research was to investigate and overcome the limitations of Electrorheological (ER) fluids and to introduce this advanced technology at WMU. Electrorheological (ER) Fluids are a special class of fluids, which exhibit a reversible, infinitely variable phase transition from a liquid to a solid/semi-plastic state, in the presence of an electric field.

ER fluids can provide a unique solution to the problems of vibration isolation of systems. The applications are currently limited due to the high voltage requirements, electric power related heating and limited research into wear/abrasive characteristics of ER fluids.

A specially designed and constructed "electro-viscosimeter" …

The Effects Of Non-Uniform Blade Geometries On Cascade And Turbine Stage Performance, Hiroyuki Maeda

Masters Theses

It is known that in-service turbomachinery blades do not have uniform shapes. There are small differences due to blade erosion, manufacturing tolerances, or faulty installation. These differences can be in the size, shape, or relative angles of the blade. In an effort to predict losses resulting from changes in blade thickness and/or blade angles, a two-part investigation has been conducted. A two-dimensional unsteady Navier-Stokes flow analysis has been used to perform numerical experiments.

First, simulations were performed for an isolated cascade. One of the two stators was scaled and/or rotated. Results of the numerical simulations show that increasing the blade …

Recent Advances In Engineering Design: Theory And Practice, Andrew J. Moskalik

Masters Theses

In the last few years, industry and academia have focused greater attention on the area o f engineering design. Manufacturers have implemented new design methods such as concurrent engineering and design for manufacture, and academia has increased research in design-related issues. This paper will attempt to summarize the recent advances, both scholarly and industrial, relating to the field of design. I will examine new methodologies and supporting tools for the design process, both in use and under research. This paper will cover concurrent engineering, design for manufacture, quality methods, design theory research, computer-aided design, expert systems, analysis programs, manufacturing, and …

An Empirical Study Of Just-In-Time And Total Quality Management Principles Implementation In Manufacturing Firms In The U.S., Loknath Sriparavastu

Masters Theses

Literature in vogue points out that, in the last decade, American manufacturing companies came a long way in their renewed emphasis on the quality process. Justin- Time (JIT) and Total Quality Management (TQM) are the two magical phrases that are being frequently used in almost all the articles published on quality and productivity. Nevertheless, the literature does not provide any satisfactory explanation as to how JIT and TQM principles are implemented in the manufacturing industries.

This research, through a nationwide empirical survey, analyzed the effects of JIT and TQM strategies implementation. Survey results showed that implementing both JIT and TQM …

Internal Acoustic Excitation Of An Airfoil Surface For Drag Reduction, Wendy L. Holforty

Masters Theses

This research investigated the effects of internal acoustic excitation on the boundary layer and surface of an airfoil. A NACA 16- 018 symmetric airfoil was tested in the Western Michigan University wind tunnel. The shedding vortex frequency of the airfoil was determined using hot-film anemometry. Using stroboscopic and holographic interferometry, the natural frequencies of the airfoil surface were determined. The airfoil surface was tuned such that the frequency of the shedding vortex is a resonant frequency and two internally mounted acoustic drivers were used to excite the surface of the airfoil at the shedding vortex frequency. The effects on pressure …