Mechanical Engineering Commons^™

A Novel Cantilever For Bi-Harmonic Atomic Force Microscopy, Muthukumaran Loganathan

Masters Theses

"Tapping mode (TM) AFM is a popularly used AFM technique in which an oscillating sharp tip mounted on a micro cantilever is used to probe the surface of interest with nanoscale resolution by making intermittent (tapping) contact with the surface. Any change in surface profile affects the tip amplitude, and is detectable only if it results in an amplitude change that is significant enough to be measured by the laser detector. Hence, it is desirable to have a micro cantilever that is sensitive to surface changes so as to provide sharper images and better surface resolution.

In the first part …

Design Of A Vortex Induced Vibration Based Marine Hydro-Kinetic Energy System, Varun Michael Lobo

Masters Theses

"Hydrokinetic energy harvesting based on vortex induced vibration (VIV) of a bluff body is discussed. VIV is defined as the vibration incurred on a bluff body due to an external fluid flowing over it. These vibrations are the results of boundary layer separation from the surface of the body. An optimized VIV generator has been developed, that utilizes a non-contact type linear magnetic device for generation of energy. The cylinder was chosen such that at the mass ratio (m*) was always lower than the critical mass (m*_critical= 0.52). The studies were based on two complementary …

Height Dependent Laser Metal Deposition Process Modeling, Patrick M. Sammons

Masters Theses

"Laser Metal Deposition (LMD) is used to construct functional parts in a layer-by-layer fashion. The heat transfer from the melt region to the solid region plays a critical role in the resulting material properties and part geometry. The heat transfer dynamics can change significantly as the layers increase, depending on the geometry of the sub layers. However, this effect is unaccounted for in previous analytical models, which are only valid for a single layer. This thesis develops a layer dependent model of the LMD process for the purpose of designing advanced layer-to-layer controllers. A lumped-parameter model of the melt pool …

Transient Growth And Instability Control Using Iteration-Varying Filter Ilc In Flexible Dual Flywheel System, Tong Mu

Masters Theses

"In the field of precision motion control, many industrial systems have flexible modes. This is especially true for very high performance nanopositioning systems where traditional bearing systems are replaced with flexible structures in order to eliminate sliding friction. The precision motion control is difficult in flexible systems because the rapid phase transition around the resonant frequency must be accurately modeled in order to actively control the resonant motion. In order to experimentally study the effectiveness of various control algorithms on flexible systems, a dual-flywheel flexible system is constructed. The mechatronics system design strategy is presented in this thesis. The control …

Development Of A Technique For Testing Of Tensile Properties With Miniature Size Specimens For Metal Additive Manufacturing, Sujitkumar Dongare

Masters Theses

"The study of mechanical properties of metals provides a basis to decide on the capability of a particular metal for a task and also to make predictions about its life. The concepts of stress, strain and strength of materials are employed in practically every engineering discipline. Mechanical properties such as stiffness, yield strength, tensile strength, ductility, toughness, impact resistance, creep resistance, fatigue resistance and others, influence the design, fabrication and service life of equipment. Therefore, more than one property is considered for the material selection process for an application. For complete understanding of any material and its feasibility for a …

Pulmonary Fluid Dynamics And Aerosol Drug Delivery In The Upper Tracheobronchial Airways Under Mechanical Ventilation Conditions, Timothy Andrew Van Rhein

Masters Theses

"The effects of mechanical ventilation conditions on fluid flow and particle deposition were studied in a computer model of the human airways. The frequency with which aerosolized drugs are delivered to mechanically ventilated patients demonstrates the importance of understanding the effects that ventilation parameters have on particle deposition in the human airways. Past studies that modeled particle deposition in silico frequently used an idealized geometry with steady inlet conditions. With recent advancements in computational power and medical imaging capabilities, studies have begun to use more realistic geometries or unsteady inlet conditions that model normal breathing. This study focuses specifically on …

Integration Of Multiple Vision Systems And Toolbox Development, Rohit Vijay Bapat

Masters Theses

"Depending on the required coverage, multiple cameras with different fields of view, positions and orientations can be employed to form a motion tracking system. Correctly and efficiently designing and setting up a multi-camera vision system presents a technical challenge. This thesis describes the development and application of a toolbox that can help the user to design a multi-camera vision system. Using the parameters of cameras, including their positions and orientations, the toolbox can calculate the volume covered by the system and generate its visualization for a given tracking area. The cameras can be repositioned and reoriented using toolbox to generate …

Enhancing The Aerodynamic Performance Of Stepped Airfoils, Ranganadhan Voona

Masters Theses

"The main objective of this research was to investigate the lift and drag characteristics of a stepped airfoil with backward facing steps; apply active flow control technique to enhance the aerodynamic performance of stepped airfoils and examine the possibility of using such airfoils on Unmanned Aerial Vehicles (UAV's). A step was introduced at mid-chord, with a depth of 50% of the airfoil thickness at mid-chord position extending till the trailing edge of a NACA 4415 airfoil. Computational studies were conducted with the use of passive flow control constituting the activation of step and active flow control with the use of …

Thermal Modeling And Analysis Of Polymer Electrolyte Membrane Open Cathode Fuel Cells, Blanca Ollero Loranca

Masters Theses

"In the past decade renewable energies have increasingly become a commodity in everyday life. Because of their high power densities and their application versatility, fuel cells have stood out among other sources of renewable energy. In order to improve this technology as the needs for it increases, thermal modeling is an essential step. Researchers in the past have investigated the effect that temperature has on fuel cells. However, not much work has been done on the thermal dynamics of these devices and no one, to the authors knowledge, has studied the speed of response in thermal changes as a function …

Control Oriented Thermal Modeling Of Lithium Ion Batteries, Derek Brown

Masters Theses

"Lithium ion batteries have been widely used in consumer electronics and are beginning to move to the forefront of the automotive and power grid industries. Lithium ion batteries are desirable in these applications because they are high energy density and high specific energy cells, while remaining inexpensive and lightweight. Safety is a concern in every consumer application; therefore, in order for lithium ion battery use to continue growing, advances in battery management systems are needed. Thermal management of lithium ion batteries is currently a critical issue. Applications are becoming more dependent on active liquid thermal management systems. The development of …

Fabrication Of Complex Ceramic Parts With Sacrificial Material Using Freeze-Form Extrusion Fabrication, Diego Armando Garcia MontañO

Masters Theses

"An additive manufacturing process called Freeze-form Extrusion Fabrication (FEF) was developed in this study to fabricate complex ceramic parts that require the use of sacrificial materials. The aqueous paste of alumina (Al₂O₃) was used as the main material, with solids loadings as high as 50 vol. % and water as the main liquid medium. Methyl cellulose, with a 10 vol. % solids loading and 90 vol. % water content, was used as the sacrificial material. The freeze-form extrusion machine has multiple extruders (extrusion devices) capable of fabricating parts from multiple materials without mixing them. The dynamic process of extruding alumina …

Generic Kinematic Simulation For Verification Of Laser Deposition Tool Paths, Sweta Dhaveji Chakravadhanula

Masters Theses

"The development of 3D visual simulation tool for machine simulation is a key approach in saving time and reducing cost. It is an important step before a manufacturing operation is performed on a part, as a tool to detect collision and validate the operation results. There are several kinds of manufacturing equipment being used and hence there is a need for the development of a generalized method to visually simulate a variety of machines. This paper presents the research conducted on describing machine configuration in a generic format which not only gives useful information, but can also be used as …

5-Axis Tool Path Generation With Collision Detection For Finish Machining Of Freeform Surfaces, Jomy Francis

Masters Theses

"Research in the field of Tool path generation for freeform surfaces has been done intensively in the past. However, the main challenge that still exists is the computational efficiency related to the tool path generation. Tool path generation for freeform surface involves instantaneous calculation of new tool orientations which does not collide with the neighboring surfaces. Since the collision check of tool and neighboring surface is done repetitively at every instant of the tool, the calculations at every instant are to be computationally as easy as possible.

This thesis is composed of one paper. Paper I presents a novel extension …

Ultrasonic Communications System For Health Monitoring Of Hydrokinetic Turbine Blades, Andrew James Heckman

Masters Theses

"A health monitoring approach is investigated for hydrokinetic turbine blade applications. In-service monitoring is critical due to the difficult environment for blade inspection and the cost of inspection downtime. Composite blade designs provide a medium for embedding sensors into the blades for in-situ health monitoring. The major challenge with in-situ health monitoring is transmission of sensor signals from the remote rotating reference frame of the blade to the system monitoring station. In the presented work, a novel system for relaying in-situ blade health measurements in hydrokinetic systems is described and demonstrated. An ultrasonic communication system is used to transmit health …

A Planning Tool To Predict The Welding Angle In Laser Metal Deposition, Sriram Prabhu

Masters Theses

"Research in Laser Metal Deposition (LMD) has been done rigorously in the past. However, the main challenge that still exists is the production of complex part geometries having overhang features. Production of such features requires individual tracks with a high aspect ratio and wider bead angle. The use of destructible/ non-destructible support structures involves costly post production operations which increase production cost. Tilting or moving the deposition surface can be useful to create overhangs but are applicable only to special cases. Since such techniques have to be used by the manufacturing community, the techniques need to be simple in calculation …

A Three-Dimensional Transient Simulation Of An Electrochemical Magnetohydrodynamics Cell With Micro And Millielectrode: A Unified Reconciliation Of Theory And Experiment, Cajon Gonzales

Masters Theses

"Even though electrochemically induced magnetohydrodynamic (MHD) convection is a straightforward inexpensive method for moving fluids in confined spaces as for example during electrodeposition, stripping voltammetry, or in microfluidics, efficient quantitative models only recently have begun to appear. This is traced to complex mathematics that have prevented development of analytical expressions, e.g., for mass-transfer limited currents in analogy to the well-known Levich equation for the rotating electrode. Thus, related literature expressions remain mainly phenomenological concerning particular cell geometries or applications. Here, using such reports as points of departure, we validate a computationally rigorous description of the magnetoelectrochemical problem and define the …

Prototyping And Testing Of Solar Hybrid Pv-T Panels, Joel Aaron Lamson

Masters Theses

"The combination of photovoltaic and solar thermal (PV-t) systems has been proven to provide greater efficiency than their stand-alone counterparts. Previous studies on hybrid assemblies have found favorable results supporting the combination of both systems. The research presented here builds on the work competed here at Missouri University of Science and Technology (Missouri S&T) yielding favorable results of increased efficiencies as compared to stand-alone systems. The main difference between this experiment and previous research at Missouri S&T is that the hybrid PV-t is unglazed. The effect of an unglazed panel is shown to reduce the thermal output of the PV-t …

Microlens Array Light Trapping In Cdte/Cds Solar Cells, Patrick Michael Margavio

Masters Theses

"In light of the continued rise in fossil fuel costs, alternative energy sources, such as solar technology, are increasingly important. Concentrating photovoltaic systems are promising for future efficient and cost effective competition with fossil fuels. A microlens array is employed to a CdTe/CdS semiconducting solar cell to increase efficiency via light trapping. Since the microlens array will cause a local increase in incident light intensity, it should cause a corresponding increase in efficiency. The solar cell is deposited layer by layer. The CdS layer is chemically deposited. The CdTe layer is deposited using a novel additive manufacture technique: laser melting …

Parametric Study Of Gear Rattle And The Effect Of Flexible Enclosures On Gearbox Vibratory Responses, Joshuah Thomas Racine

Masters Theses

Gearbox noise emitted from vehicles has become of particular importance to manufacturers due to the significant reduction of engine and masking noises in most modem designs. The reduction of gearbox rattle was the subject of this research using Romax Designer. Both drive and neutral loading conditions were considered for a parametric study of the influence of altering input torque fluctuation, backlash between gears, component rigidities and driveline inertia. Next, an external enclosure was added, where its effect was studied by altering the wall thickness, material properties and fixed boundary positions. Finally, results obtained from Romax Designer for a physical gearbox …

On-Board Monitoring Of Engine Oil, Ryan James Clark

Masters Theses

Engine oil condition was quantified in a diesel engine through direct, real-time measurements of lubricant properties using an on-board oil-condition sensor. The sensor measures the lubricant temperature, density, dynamic viscosity and dielectric constant. Comparative bench-top experiments using ASTM methods or equivalent techniques validated the accuracy and precision of the lubricant property measurements from the oil-condition sensor for a specific temperature range. Bench-top experiments were also used to establish correlations between fuel contamination levels and changes in lubricant properties.

Through engine experiments, the change in the lubricant properties with respect to operating time was quantified. A correlation was found between the …

Comparison Of Martin’S Empirical Correlation With Measurements On A Compact Plate Heat Exchanger, Abdulmohsen A. Alothman

Masters Theses

The need for more effective heat exchangers is becoming more necessary these days. At the same time, the size of the heat exchanger also plays a big role. Therefore, in many applications the compact plate heat exchanger is used where high effectiveness and small size are required. As a result, it is a necessary to study and understand the performance of compact plate heat exchangers. More specifically, the performance of heat transfer, represented by the Colburn factor j, and friction factor f, must be deeply studied and understood.

A mathematical model has been built to express f and j factors …

Bi-Harmonic Atomic Force Microscopy, Santosh R. Kodandarama

Masters Theses

"In tapping mode atomic force microscopy, surface features are measured indirectly via the amplitude of the tapping cantilever. A change in surface profile is detectable only if it results in an amplitude change that is significant enough to be measured by the optics. Previous works have focused on improving sensitivity through the system's Q-factor, either by changing physical cantilever properties or using feedback control, but those approaches undesirably slow down the dynamic response. In this work we take a novel approach to sensitivity amplification by reshaping the tapping trajectory. By shaping the trajectory so that the probe spends a greater …

Design And Control Of A Multi-Axis Micro-Electro-Mechanical System Array For Coordinated Micro-Manipulation, Patrick Jesse White

Masters Theses

"Micro-electro-mechanical system design and implementation is a field that has received much attention over the past few decades. These robotic systems with features on the micro-scale have an unparalleled opportunity to change the way scientists interact with and understand micro and nano-scale phenomenon. Their capabilities allow experimentation that cannot be achieved with standard macro-scale equipment. Potential applications range from observing biological processes in living cells, to smart materials that automatically detect microcracks. So far, however, only a few truly successful applications have been realized. One of the most elusive goals in MEMS design is creating a system capable of coordinated …

Design And Development Of Manufacturing Methods For Manufacturing Of Pem Fuel Cell Mea's, Nikhil Pramod Kulkarni

Masters Theses

"This thesis focuses on design and manufacturing of Fuel cell components using Additive Manufacturing techniques and then in the later part on design and manufacturing of Membrane Electrode Assembly (MEA) which is a very important component in fuel cells. Additive manufacturing methods are fast and efficient manufacturing methods which are additive building up components layer by layer instead of conventional subtractive manufacturing techniques. This ensures low cost and faster manufacturing. Additive manufacturing is important for fuel cell component manufacturing since it is important in fuel cells to minimize wastage and reduce the cost. MEA is the basis of the cost …

Processing And Mechanical Characterization Of Polyurea Aerogels, Jared M. Loebs

Masters Theses

"The use of aerogels historically has been limited to extreme cases largely in part to the nature of their mechanical properties. Until recently many aerogels produced have been brittle and weak, though looking at their specific strength would suggest otherwise. This thesis outlines the processing and major mechanical properties of a relatively new type of aerogel, polyurea aerogel, that shows promise in a variety of fields including structures.

Processing polyurea aerogel begins with a liquid solution that solidifies to form a solid gel filled with liquid that is later removed by supercritical drying. Once dry, polyurea aerogels are difficult to …

Design Of A Hydrogen Community For Santa Monica, Vijay Mohan

Masters Theses

"Hydrogen systems infrastructure development and fuel cell vehicles (FCVs) have the potential to replace the gasoline internal combustion engine vehicles thus increasing energy security and reducing greenhouse gas emissions. Hydrogen fueling infrastructure development is critical for the commercialization and consumer acceptability of the FCVs, thus recognizing hydrogen as an affordable transportation fuel. This paper presents the conceptual design of a scalable and reproducible hydrogen fueling station in Santa Monica, California. The various hydrogen production technologies have been evaluated and the usage of renewable energy sources such as biogas and landfill gas has been emphasized. The technical specifications of the hydrogen …

Integrated Reliable And Robust Design, Gowrishankar Ravichandran

Masters Theses

"The objective of this research is to develop an integrated design methodology for reliability and robustness. Reliability-based design (RBD) and robust design (RD) are important to obtain optimal design characterized by low probability of failure and minimum performance variations respectively. But performing both RBD and RD in a product design may be conflicting and time consuming. An integrated design model is needed to achieve both reliability and robustness simultaneously. The purpose of this thesis is to integrate reliability and robustness. To achieve this objective, we first study the general relationship between reliability and robustness. Then we perform a numerical study …

Impact Of Combustion Phasing On Energy And Availability Distributions Of An Internal Combustion Engine, Shawn Nicholas Wildhaber

Masters Theses

"High fuel efficiency has become an extremely desirable trait for internal combustion engines. This motivation has driven extensive research on methods to improve fuel efficiency on engines of various sizes. Many of these methods involve changes to the properties of the combustion process. One way to induce these property changes is through varying the phasing of combustion. Combustion phasing can be defined as the time in the engine cycle, specifically the compression and expansion strokes, where combustion occurs. A change in combustion phasing causes a change in combustion duration. The duration of combustion impacts how the energy and work potential …

Numerical Comparison Of Thermal And Kinetic Modification Of Hydrogen And Oxygen, John Benjamin Gaither

Masters Theses

"This document describes a new modeling technique used to compare thermal and kinetic modification of hydrogen and oxygen gas. The thermal model uses an equilibrium thermodynamic analysis to determine the heat required for given mole fractions of molecular and dissociated products. A kinetic model is developed for a mono-energetic electron beam and a Maxwellian energy distribution. The kinetic model uses electron impact cross sections for excitation, dissociation, and ionization tabulated from available source data between 0-1000 eV. Cross sections are used to calculate forward reaction rates, electron penetration depths, and associated product concentrations for excited, dissociated, and ionized species. The …

3-Dimensional Computational Fluid Dynamics Modeling Of Solid Oxide Fuel Cell Using Different Fuels, Sachin Laxman Puthran

Masters Theses

"Solid oxide fuel cell (SOFC) technology has been of great interest over many years due to its flexibility in using different fuels for operation; including the fundamental fuel i.e. Hydrogen. Various computational and numerical models have been developed along with experimental work to evaluate the performance as well as to identify and overcome the problems faced in the development of SOFC's. In an attempt to achieve efficient operation with respect to design and combined thermal and electrochemical perspective, the main objective of the proposed study is to present a three-dimensional computational model, which will serve as a framework for the …