Mechanical Engineering Commons^™

Improving Thermal Conduction Across Cathode/Electrolyte Interfaces In Solid-State Lithium-Ion Batteries By Hierarchical Hydrogen-Bond Network, Jinlong He, Lin Zhang, Ling Liu

Mechanical and Aerospace Engineering Student Publications and Presentations

Effective thermal management is an important issue to ensure safety and performance of lithium-ion batteries. Fast heat removal is highly desired but has been obstructed by the high thermal resistance across cathode/electrolyte interface. In this study, self-assembled monolayers (SAMs) are used as the vibrational mediator to tune interfacial thermal conductance between an electrode, lithium cobalt oxide (LCO), and a solid state electrolyte, polyethylene oxide (PEO). Embedded at the LCO/PEO interface, SAMs are specially designed to form hierarchical hydrogen-bond (H-bond) network with PEO. Molecular dynamics simulations demonstrate that all SAM-decorated interfaces show enhanced thermal conductance and dominated by H-bonds types. The …

Numerical Method For Rapid Aerostructural Design And Optimization, Jeffrey D. Taylor, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

During early phases of wing design, analytic and low-fidelity methods are often used to identify promising design concepts. In many cases, solutions obtained using these methods provide intuition about the design space that is not easily obtained using higher-fidelity methods. This is especially true for aerostructural design. However, many analytic and low-fidelity aerostructural solutions are limited in application to wings with specific planforms and weight distributions. Here, a numerical method for minimizing induced drag with structural constraints is presented that uses approximations that apply to wings with arbitrary planforms and weight distributions. The method is applied to the NASA Ikhana …

Improvement Of Ultraviolet Digital Image Correlation (Uv-Dic) At Extreme Temperatures, Thinh Quang Thai

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

Extreme temperature has increasingly played an essential role in design and operation of various engineering applications including spacecraft re-entry, hypersonic flight, next-generation nuclear reactors, and hot-fire rocket testing. To protect instruments against the harsh environments, it is preferable to use non-contacting measurements when monitoring the integrity of those mechanical structures. Digital Image Correlation (DIC) is a popular method which uses digital cameras in order to track motion thanks to images acquired before and after deformation. Displacements and strains are plotted over a full-field region which is conducive to identify highly risky zones. At high temperature, objects emit light which interferes …

Aerodynamic Interactions Of Synchronized Propellers, Nathan Welker, Samuel Johnson

Utah Space Grant Consortium

Emerging advances in electric-propulsion technology are enabling aircraft to use distributed electric propulsion (DEP) to increase efficiency and maneuverability. Distributed electric propulsion can also provide unique take-off and landing abilities which are not commonly found on traditional aircraft. The implementation of DEP effectively decreases the spacing between propellers, introducing complex aerodynamic interactions that are not well understood. This study aims to obtain experimental measurements of the flow fields of synchronized propellers at close-proximity in a side-by-side configuration using particle image velocimetry (PIV) in a wind tunnel. The results of this work will be focused on identifying the impact closely-spaced propellers …

Comparison Of Wake Expansion Methods For Use In Wake Expansion Continuation Optimization, Jared J. Thomas

Utah Space Grant Consortium

This paper presents a comparison of three methods for expanding the wake for use with wake expansion continuation (WEC) optimization. A process related to continuation optimization methods for reducing multi-modality in the wind farm layout optimization problem. A reduction in multi-modality is achieved by starting with an increased wake spread, while maintaining normal velocity deficits at the center of the wakes, and then reducing the wake spread for each of a series of optimization runs until the standard wake spread is used. Three wake expansion methods were tested: (1) increasing the wake expansion angle, (2) multiplying the wake diameter, and …

Monte-Carlo Methods And The Step-Back Kalman Filter For Orbital State Estimation, Louis Tonc

Utah Space Grant Consortium

This research assesses the performance of filtering schemes for tracking uncooperative satellites through space-based optical measurements, and identifies a simple and numerically stable methodology that ameliorates the poor performance of standard filtering schemes at a substantially reduced cost in comparison to nonlinear particle filter-based remedies. Traditional filtering schemes, such as the extended Kalman filter (EKF) and unscented Kalman filter (UKF), both diverge when tracking a resident space object (RSO) in geosynchronous orbit (GEO) when there is a long time duration between measurements. This divergence is identified as a consequence of nonlinearity in the dynamics and nonlinearity in the optical measurements, …

An Examination Into The Defining Characteristics Of Flexible Solar Aircraft Configurations Through Optimization, Taylor Mcdonnell

Utah Space Grant Consortium

This paper examines the defining characteristics of various solar aircraft configurations through gradient-based multidisciplinary design optimization. We first present a general gradient-based solar aircraft optimization framework which accounts for nonlinear aeroelastic effects resulting from structural flexibility. We then apply this framework to several discrete SR-HALE aircraft geometric, structural, and propulsion system configuration choices to determine the defining characteristics of each configuration choice.

Model Reference Predictive Adaptive Control For Large Scale Soft Robots, Phillip Hyatt, Curtis Johnson

Utah Space Grant Consortium

Past work has shown Model Predictive Control (MPC) to be an effective strategy for controlling continuum joint soft robots using rudimentary models, however the in-accuracies of these models often mean that an integration scheme must be combined with MPC. Presented in this work is a novel dynamic model formulation for continuum joint soft robots which is more accurate than the authors’ previous models yet remains fast enough for MPC. This model is based on the Piecewise Constant Curvature (PCC) assumption and a relatively new configuration representation and allows for computationally efficient simulation. Due to the difficulty in determining model parameters …

Ensuring Extramobile And Intramobile Motion On Cylindrical Developable Mechanisms, Jared Butler

Utah Space Grant Consortium

Developable mechanisms offer the ability to deploy to perform tasks then return to a hidden position along or interior to a predetermined developable surface. It is often advantageous for these mechanisms to not penetrate the surface along which they conform. This paper presents the limits of extramobile and intramobile motion (motion exterior to and interior to a developable surface). Three conditions are identified that determine a limit of extramobile and intramobile behavior. It is shown that the more difficult of these conditions to predict is never reached prior to the more simple cases. This is demonstrated for all possible Grashof …

Influence Of Electrode Height On Carbon Nanotube Electrochemical Biosensors, Benjamin J. Brownlee

Utah Space Grant Consortium

High sensitivity of electrochemical sensors enables the detection of low concentrations of target analyte. Being able to quickly and accurately detect low concentrations of proteins at point-of-care allows for results to be analyzed more easily and effectively. Having high surface area allows for more analyte to be detected, possibly leading to increased sensitivity. Vertically-aligned carbon nanotubes (VACNTs) were patterned into interdigitated electrodes (IDEs) and then functionalized with the representative protein streptavidin to demonstrate sensing of biotin. Three electrode heights were investigated to determine the influence of electrode height on sensor sensitivity. Cyclic voltammetry and electrochemical impedance spectroscopy were used to …

Evolutionary Nonlinear Model Predictive Control On A Fixed-Wing And Multirotor, Jaron Ellingson, Matthew Haskell

Utah Space Grant Consortium

Real-time model predictive control (MPC) is limited to short time horizons and linear systems because the optimization complexity is too large with long time horizons and nonlinear systems. For this reason, MPC is typically accomplished using linearized models and convex optimization solvers. We seek to explore evolutionary algorithms allowing for nonlinear models and constraints, non-convex costs, and extended time horizons.

Our contributions include extending nonlinear evolutionary MPC to flight vehicles, fixed-wing and multirotor UAVs, as well as enhancing the evolutionary algorithm. We also intend to parameterize the design space of the optimization to reduce solve times. These contributions validate the …

Flash Lab: A High-Speed Imaging Laboratory, Cody D. Hatch

All Graduate Plan B and other Reports, Spring 1920 to Spring 2023

To help students become better acquainted with high-speed instrumentation and measurement techniques, a high-speed imaging laboratory for the College of Engineering is equipped with a high-speed camera and schlieren imaging device. The laboratory will be used for labs in classes, such as Instrumentation, Thermal/Fluids Lab, Experimental Solids, and Mechanical Experiments. In addition, graduate students will use it for research purposes. The laboratory also has the potential to have a course associated with it that would include the image processing techniques for a variety of applications (e.g., a course on high-speed imaging). The scope of this project will be to create …

Assessing The Impact Of Drop Velocity And Spacing In Binder Jetting To Improve Printing In Novel Powders And New Environments, Trenton Colton

Utah Space Grant Consortium

Binder Jetting (BJ) is a low-cost Additive Manufacturing (AM) process that uses inkjet technology to selectively bind particles in a powder bed. The interaction of the binder droplets with the powder is essential to the process. This is a complex interaction in which picoliter-sized droplets impact powder beds at velocities of approximately 10 m/s. The binder partially fills the voids between the powders. The fraction of void space filled with binder is the saturation and is a key parameter in BJ. The effects of printing parameters such as droplet velocity, size, and spacing on saturation levels are unknown. This study …

Effect Of Superhydrophobic Surface Microstructure On Transient Jet Impingement Cooling, D. Jacob Butterfield, John Morris

Utah Space Grant Consortium

Jet impingement is an effective method of rapid surface cooling, and is highly dependent on surface condition and properties. Here, silicon surfaces are modified by ion-etching different micropatterns (posts or holes) on one side and coated with Teflon to make them superhydrophobic (SH). The other side of the surface has a screen-printed resistance heater. Surfaces are heated to temperatures between 200 to 320 °C, and then impinged on by a pure water jet at room temperature with flow rates ranging from 6 to 18 mL/s. Results show that there is little effect of microstructure, although hole surfaces and shorter microstructures …

Change Of Exposure Time Mid-Test In High Temperature Dic Measurement, Thinh Quang Thai, Adam J. Smith, Robert J. Rowley, Paul R. Gradl, Ryan B. Berke

Mechanical and Aerospace Engineering Faculty Publications

Performing digital image correlation (DIC) at extreme temperatures has been greatly challenging due to the radiation which saturates the camera sensor. At such high temperatures, the light intensity emitted from an object is occasionally so powerful that the acquired images are overwhelmingly saturated. This induces data loss, potentially ruining the test, thus requiring the user to restart the test. For this reason, selection of an appropriate camera sensitivity plays a crucial role prior to beginning the test. Exposure time is a factor contributing to camera sensitivity and it is the easiest setting to manipulate during the test since it introduces …

Nytrox As “Drop-In” Replacement For Gaseous Oxygen In Smallsat Hybrid Propulsion Systems, Stephen A. Whitmore

Mechanical and Aerospace Engineering Faculty Publications

A medical grade nitrous oxide (N₂O) and gaseous oxygen (GOX) “Nytrox” blend is investigated as a volumetrically-efficient replacement for GOX in SmallSat-scale hybrid propulsion systems. Combined with 3-D printed acrylonitrile butadiene styrene (ABS), the propellants represent a significantly safer, but superior performing, alternative to environmentally-unsustainable spacecraft propellants like hydrazine. In a manner analogous to the creation of soda-water using dissolved carbon dioxide, Nytrox is created by bubbling GOX under pressure into N₂O until the solution reaches saturation. Oxygen in the ullage dilutes N₂O vapor and increases the required decomposition energy barrier by several orders …

Proper Orthogonal Decomposition And Recurrence Map For The Identification Of Spatial–Temporal Patterns In A Low-Re Wake Downstream Of Two Cylinders, Meihua Zhang, Zhongquan Charlie Zheng, Huixuan Wu

Mechanical and Aerospace Engineering Faculty Publications

Flow decomposition methods provide systematic ways to extract the flow modes, which can be regarded as the spatial distribution of a coherent structure. They have been successfully used in the study of wake, boundary layer, and mixing. However, real flow structures also possess complex temporal patterns that can hardly be captured using the spatial modes obtained in the decomposition. In order to analyze the temporal variation of coherent structures in a complex flow field, this paper studies the recurrence in phase space to identify the pattern and classify the evolution of the flow modes. The recurrence pattern depends on the …

Near-Field Pressure Signature Splicing For Low-Fidelity Design Space Exploration Of Supersonic Aircraft, Christian R. Bolander, Douglas F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

As interest in supersonic overland flight intensifies, new ways to meet government restrictions on sonic boom loudness must be implemented. Low-fidelity aerodynamic tools, such as PANAIR, can estimate the near-field pressure signature that ultimately determines the loudness of the sonic boom at the ground. These tools can greatly benefit the exploration of large design spaces due to their computational efficiency. One of the limitations of low-fidelity tools is the accuracy of the solution produced, which is dependent on the fundamental physical assumptions made in the development of the governing equations. If flow patterns are produced that severely violate these fundamental …

Identifying Optimal Equivalent Area Changes To Reduce Sonic Boom Loudness, Troy Abraham, Douglas F. Hunsaker, Jonathan M. Weaver-Rosen, Richard J. Malak Jr.

Mechanical and Aerospace Engineering Student Publications and Presentations

This work explores the design space created from modeling the effect of localized geometric changes on a supersonic aircraft’s near-field pressure signature. These geometric changes are used to alter the aircraft’s near-field pressure signature in a way that reduces its sonic boom loudness at the ground. The aircraft used in this work is the NASA 25D concept and its near-field pressure signature is modeled using two separate methods. The first method uses the PANAIR panel code to obtain a near-field pressure signature for an axisymmetric representation of the 25D. This near-field signature is propagated to the ground using the NASA …

Minimum Induced Drag For Tapered Wings Including Structural Constraints, Jeffrey D. Taylor, Doug F. Hunsaker

Mechanical and Aerospace Engineering Student Publications and Presentations

For a wing in steady level flight, the lift distribution that minimizes induced drag depends on a tradeoff between wingspan and wing-structure weight. In 1933, Prandtl suggested that tapered wings have an advantage over rectangular wings due to this tradeoff. However, Prandtl’s solutions were obtained using assumptions that correspond to rectangular wings. Therefore, his claim was not analytically proven by his 1933 publication. Here, an approach similar to Prandtl’s is taken with more general approximations that apply to wings of arbitrary planform. This more general development is used to study Prandtl’s claim about tapered wings. Closed-form solutions for the optimum …

Wind Release Mechanical Sun Tracker, Tyler Andrus, Brady Fisher, Jt Gibson, Cynthia Rigby, Derek Smith

Mechanical and Aerospace Engineering

• Solar panel sun tracking system that releases solar panels to orient to wind flow in high wind conditions

• Operates on a single rotational motor

• Designed to be lightweight and portable

Afrl Downed Airman Recovery System, Daniel Cornia, James Bennett, Matthew Halton, Matthew Bennett, Brandon Haws, Tyson Compton, Jacob Needham, Daniel Spreier, Thory Van Dyke

Mechanical and Aerospace Engineering

For the 2020 Air Force Research Laboratory design competition, teams were challenged to develop a system to assist Combat Search and Rescue (CSAR) in recovering a downed pilot in contested waters.

In the event of a pilot ejecting from their aircraft, a GPS beacon notifies CSAR of the pilot’s approximate location. During the rescue operation, a swimmer from a CSAR crew enters the water and assists the isolated person (IP) to use rescue equipment.

The current procedure exposes an additional person to hazards and increases IP extraction time. The additional required personnel and setup time increases mission risk.

USU’s student …

Design, Build, Fly 2019-2020 Banner Towing Bush Plane, Brayden Barton, Carlton Collet, Talon Gamble, Daniel Gardner, Hayden Harmon, Daniel Scribner, Ryley Shingleton, Trevor Smith, Sabrina Snow

Mechanical and Aerospace Engineering

• Design: A bush plane capable of deploying and towing a banner in flight, carrying passengers, and taking off within 20 ft. Create simple systems capable of restraining the passengers and stowing, deploying, and releasing the banner.

• Build: The plane, passenger subsystem, and banner subsystem using durable and lightweight materials. Select a propulsion system with the necessary power and endurance to complete the missions.

• Fly: Three missions with the fastest lap times to achieve the highest score.

• Mission 1: Fly 3 laps within 5 minutes; take off in less than 20 ft.

• Mission …

Automated Cushion Ring Insertion System (Cris), Nathan Andersen, James Parberry, Chris Reid, Jeron Robbins, Kayden Atkin, Kody King, Mckay Mckinnon

Mechanical and Aerospace Engineering

Project Description

This purpose of this project is to prototype a proof of concept machine capable of installing a retaining ring into an airbag cushion.

Project Benefits

• Decreased installation time

• Better consistency and quality control

• Helps create a fully automated production line

Usu Baja Sae 2020, Adam Black, Trevor Nuamann, Cliff Rossberg, Ian Jeppsen, Tad Behunin, Josh Olsen, Kaulin Curtis

Mechanical and Aerospace Engineering

The 2020 USU Baja team addressed the following issues in the 2020 buggy design:

• Utilizing LotusSHARK software for suspension design: Completing a digital design of the buggy's suspension system in LotusSHARK allowed for optimization of suspension design.

• Redesign of brake system: Reducing the size of the brake pedal footprint was needed for increase space in the buggy for 4WD components.

• Implementation of 4WD: Significant bonus points could be earned in the SAE competition if the buggy has 4WD capabilities. The ability to switch between 2WD and 4WD was also desired to easily engage the best configuration for …

Biological Agent Dispersal And Containment, Austin Williams, Ryker Hacking, Weston Craig

Mechanical and Aerospace Engineering

Purpose

• Model the flow of airborne anthrax surrogate particles through a training facility

• Design a training facility that will safely contain all the released particles

• Determine final location of the particles within the testing facility

• Determine most influential factors for particle containment

Importance

• Training for a bio-terrorist threat

• Researching airborne flow of particles is necessary to prepare for a potential threat

• Response plans depend on timely determination of the containment zone

Diffraction Efficiency Measurement Instrument: Demi, Usu Department Of Mechanical And Aerospace Engineering

Mechanical and Aerospace Engineering

• We designed an automated system to do help QC technicians who currently check the efficiency of VPHGs by hand.

• Why should your reader be interested?

VPHGs are used in lab equipment and medical instruments and more. The largest VPHGs (like the ones the DEMI tests) are used in giant telescopes and other astronomical applications.

Autonomous Fixed Wing Drone, Glen Wright, Case Haws, Duke Madson, Chandler Oaks, Cory Christensen, Ryan Mears, Mike Wells

Mechanical and Aerospace Engineering

Design an autonomous system for a fixed wing drone in order to fly a repeatable pattern for testing of RF communication equipment.

• Requirements:

– Fly a repeatable pattern

– 2 km range

– Transmit Telemetry points

– Switch between manual and autonomous

• Goals:

– Create a platform compatible with the second phase of the project

– Allow for autonomous takeoff and landing procedures

– Create a platform compatible with a host of airframes

Heated Chamber Capable Of Purging/Scrubbing Twelve Or More Gas Analyzers Of Co2 And H20 For Calibration, Cole Watson, Oliver Hulme, Trevan Cottle

Mechanical and Aerospace Engineering

• Build ergonomically friendly chamber capable of purging 12 or more Gas Analyzers to keep up with current demand.

• Designed shelfing to fit all three Campbell Scientific, Inc. (CSI) gas analyzers: EC150, EC155, and Irgason.

• Chamber has uniform air temperature that will be regulated to not go above 50 ℃.

• CSI Datalogger is used to collect analyzer data and control electronics from outside the chamber.

• Chamber is durable and easily moved.

Autoliv Flexible Windshield Reaction Surface, Perry Simpson, Jacob Bowman, Joshua Christensen, Ethan Moore

Mechanical and Aerospace Engineering

Summary: Currently Autoliv is testing airbags against a flat steel plate. Testing against a steel plate doesn’t provide accurate airbag rebound data. Autoliv also does most of the development in series with automotive companies. They do initial designs but cannot get accurate tests until test vehicles are built.

Problem: Create a fixture that will bend a surface to replicate the curvature of any windshield desired resulting in more accurate airbag rebound data.

Why: Solving this problem will result in higher accuracy and precision in airbag performance systems. The new test fixture will provide a better representation of how the airbag …