Mechanical Engineering Commons^™

Hardware Development And Testing For Lox/Lch4 Rocket Engine, Pedro Nunez

Open Access Theses & Dissertations

The University of Texas at El Paso (UTEP) Center for Space Exploration and Technology Research (cSETR) has focused its research efforts on developing LOX/LCH4 propulsion systems. As part of the Janus Sub-orbital vehicle program, UTEP is developing a 2000 lbf throttleable rocket engine (Chrome X). The first iteration of this engine design will be geared for further optimization towards a flight engine. Components like electric motors, valves, and sealants have been selected to achieve throttle ability and sealing of the engine. These components play a crucial part on the engine to be able to have a successful firing. As part …

Flexible Analysis Of Creep Rupture Database And Accelerating The Acquisition Of Creep Rupture Data, Christopher Ramirez

Open Access Theses & Dissertations

A comprehensive statistical analysis of creep data is a difficult task because there are many layers of uncertainty for a given dataset. Sources of uncertainty are inherent in both the databases that provide data, and the data themselves. Additionally, creep rupture predictions made with time-temperature parameter (TTP) models add an additional layer of uncertainty due to the fundamentally different ways in which each TTP model predicts creep behavior. A set of guidelines from the ECCC currently exist for such analyses, but they are best suited for narrowly-defined datasets. In this study, a broader set of guidelines are developed to analyze …

Three Dimensional Finite Element Model For Residual Stresses In Parts Manufactured By Slm And Ebm, Jesus Gerardo Reyes Schuldes

Open Access Theses & Dissertations

Ongoing research efforts in industry and academia have a focus on optimal build parameters that lead to suitable mechanical properties with minimum defects in parts manufactured by powder bed fusion additive manufacturing technologies, such as Electron Beam Melting (EBM) and Selective Laser Melting (SLM). Additional and significant resources, including energy, time, and money are spent as a result of obligatory post-manufacturing heat and/or mechanical treatment to ensure optimum mechanical properties. One intrinsic fault in these technologies, which contributes to the need for treatment processes after part fabrication, is the creation of residual stresses during these processes. Residual stresses remain in …

Redesign Of A Volume Adjustable Transtibial Prosthetic Socket, Samuel Terrazas Quezada

Open Access Theses & Dissertations

Recent research and development in prosthetics have aimed at improving socket designs and components to mimic more efficiently the human body. One such innovation is the Aperture Socket, a low-cost volume adjustable prosthetic socket. During the validation stage of its development, the Aperture Socket successfully demonstrated that it could compensate for volume changes, but various improvements on use and comfort were identified. This project develops and tests a redesign of the Aperture Socket previously developed for amputees in developing countries and subsequently patented and licensed to LIMBS International, Inc.

The first phase of this study was the creation of various …

The Design, Construction And Operation Of System To Analyze The Decomposition Gases Of Af-M315e, Jonathan Alejandro Valenzuela Brok

Open Access Theses & Dissertations

With the current trend of aerospace organizations towards developing green monopropellant, the key priority is to eliminate the use of highly dangerous monopropellants, such as hydrazine. In that vein, one of the best candidates to replace hydrazine is a monopropellant known as AF-M315E. AF-M315E was developed by the Air Force and is currently being advanced by NASA and private corporations for use on various satellite platforms, with NASA looking to launch a test satellites part of their Green Propellant Infusion Mission (GPIM), Raytheon providing support on the Missile Defense Agency's Network Centric Airborne Defense Element (NCADE) program and Department of …

Design Optimization For Heat Dissipation In Polymer Additive Manufacturing With Joule Heating, Tania Alejandra Ventura

Open Access Theses & Dissertations

Nowadays, the use of additive manufacturing (AM) is mainly focused on the production of prototypes with the purpose of evaluating a design. This industry has become a subject of constant reinvention; in fact, an emerging application of AM is focused on creating parts with embedded electronics. However, the development of both traditional and additive manufactured electronics has led to an increase in power densities and size reduction. Consequently, thermal management has become essential in electronics, as overheating decreases reliability of the component leading to a premature failure.

In this study, a polycarbonate component design with integral electrical circuitry that is …

Comprehensive Finite Element Modeling Of Ti-6al-4v Cellular Solids Fabricated By Electron Beam Melting, Edel Arrieta

Open Access Theses & Dissertations

Additive manufacturing permits the fabrication of cellular metals which are materials that can be highly customizable and possess multiple and extraordinary properties such as damage tolerance, metamorphic and auxetic behaviors, and high specific stiffness. This makes them the subject of interest for innovative applications. With interest in these materials for energy absorption applications, this work presents the development of nonlinear finite element models in commercial software platforms (MSC Patran/Nastran) that permit the analysis of the deformation mechanisms of these materials under compressive loads. In the development of these models, a detailed multiscale study on the different factors affecting the response …

Analysis Of Road Vehicle Aerodynamics With Computational Fluid Dynamics, Christian Armando Mata

Open Access Theses & Dissertations

A road vehicles aerodynamics can be one of the most influential aspects of its performance. With the increased importance on fuel efficiency in recent years, new road vehicles are being developed smaller in size, with smaller displacement engines, as well as with improved aerodynamics. The aerodynamics of a vehicle can have a significant effect on its fuel efficiency, as well as other important aspects of the vehicles performance such as the top speed, acceleration, and handling. A study focusing on analyzing aerodynamic effects due to vehicle geometries such as wheels covered by the vehicles body in comparison to open wheels …

Flame Front Structures Studies Of Highly Turbulent Reacting Flow Over A Backward Facing Step Using Khz Oh-Ch Planar Laser Induced Fluorescence, Arturo Acosta-Zamora

Open Access Theses & Dissertations

In recent years, there has been a greater move in the scientific and political community to increase combustion efficiency and reduce emission levels; for this reason, it is crucial to gain a better understanding of combustion. Experimental work at relevant conditions and the data generated from these is needed in order to gain a better understanding of combustion; this data may also be used for validation and further refinement of computational models and simulations. The improvement of optical combustion diagnostics systems has opened new ways to explore these combustion processes. The testing of a high intensity turbulence combustion system is …

Structural Design Of Liquid Oxygen/Liquid Methane Robotic Lander Janus, Mariana Chaidez

Open Access Theses & Dissertations

As the attempt to send humans to Mars has gained momentum in the last decade, the need to find alternative propellants that are safer, less toxic, and yields a better performance has become apparent [1]. Liquid methane and oxygen have emerged as a suitable alternative. In addition, the incorporation of liquid methane/liquid oxygen into the propulsion system has demonstrated an increase in engine performance, as well as a reduction in the volume, size and complexity of the propulsion system. In an attempt to further understand the technologies that are possible to develop using liquid oxygen (LO2) and liquid methane (LCH4), …

Design Optimization Of Sandwich Core, Mohammad Tauhiduzzaman

Open Access Theses & Dissertations

Ultralight sandwich structures comprising of low-density core with stiff facings have attracted significant research interest for their considerable weight saving applications. The aircraft industries are focusing on decreasing the structural mass to lower the manufacturing and operating costs. Design analysis of the sandwich cores using finite element analysis has been developed as a promising concept to feature sandwich structures with maximum strength, stiffness, and reduced weight. To obtain multifunctional behavior of sandwich panels, a profound investigation of geometrical and mechanical properties in the transverse plane is required because it is very susceptible to any kind loadings. Structural optimization is one …

Creating Multi-Functional G-Code For Multi-Process Additive Manufacturing, Efrain Aguilera Jr

Open Access Theses & Dissertations

Additive manufacturing (AM) started over thirty years ago and with it a manufacturing revolution that moves industrial production into the personal home. With recent interest shifting into multi-functional parts fabricated through AM technologies, unified systems are being developed. Merging different manufacturing technologies into one single machine is a challenge but undergoing research has shown promise in the development of multi-functional systems. Concurrent work is being done in the software, automation, and hardware aspect of multi-functional systems. An effort to use industry compatible Computer Aided Design (CAD) software to design multi-functional parts including circuits, micro-machining, and foil embedding then exporting and …

Design Of A 500 Lbf Liquid Oxygen And Liquid Methane Rocket Engine For Suborbital Flight, Jesus Eduardo Trillo

Open Access Theses & Dissertations

Liquid methane (LCH4)is the most promising rocket fuel for our journey to Mars and other space entities. Compared to liquid hydrogen, the most common cryogenic fuel used today, methane is denser and can be stored at a more manageable temperature; leading to more affordable tanks and a lighter system. The most important advantage is it can be produced from local sources using in-situ resource utilization (ISRU) technology. This will allow the production of the fuel needed to come back to earth on the surface of Mars, or the space entity being explored,making the overall mission more cost effective by enabling …

Yttria Rich Tbcs As Candidates For Cmas Resistant Top Coats, Juan Jose Gomez

Open Access Theses & Dissertations

State of the art thermal barrier coatings (TBC) commonly made of 7-8 wt. % yttria stabilized zirconia (7YSZ) are used in modern gas turbines to generate a thermal protection to the underlying super alloy components. TBCs allow higher operating temperatures for hot gas path components, thus, generating higher engine efficiency. The infiltration of molten glassy mineral deposits composed of CaO-MgO-Al2O3-SiO2 (CMAS) represents one of the major threats in reducing performance and service life in aero and land based gas turbine engines. The CMAS deposits are ingested into the engine carried commonly in sand, runways debris, fly ash and volcanic ash. …

Computational Modeling Of A 60kw Oxy-Methane Direct Power Extraction Combustor, Omar Daniel Vidana

Open Access Theses & Dissertations

ANSYS Fluent was used to optimize components of a direct power extraction combustor. This includes the fuel injector, nozzle, and cooling units. Changes in the injector's inlet location impacted pressure and velocity distribution. An angle of 115 degrees with respect to the x-axis was found to increase distribution efficiency. Temperature and velocity data from the combustor and nozzle were calculated using NASA CEA and Fluent. Magnitudes of temperature and velocity for CEA and Fluent matched within 9% and 4%, respectively. For the cooling system it is expected that cavitation will not occur since the saturation temperature of water is not …

Damage Tolerance And Assessment Of Unidirectional Carbon Fiber Composites, Mark David Flores

Open Access Theses & Dissertations

Composites are beginning to be used in a variety of different applications throughout industry. However, certification and damage tolerance is a growing concern in many aerospace and marine applications. Although compression-after-impact have been studied thoroughly, determining a damage tolerance methodology that accurately characterizes the failure of composites has not been established. An experimental investigation was performed to study the effect of stacking sequence, low-velocity impact response, and residual strength due to compression and fatigue. Digital Image Correlation (DIC) captured the strains and deformation of the plate due to compression. Computational investigations integrated non-destructive techniques (C-Scan, X-Ray) to determine the extent …

Microstructural Characterization Of High Velocity Oxy Fuel Coatings Of Inconel 718 And Iron Aluminides, Ana Cecilia Rios Ibanez

Open Access Theses & Dissertations

Thermal spray guns are used today to deposit metallic powders as homogeneous and durable coatings with low porosity onto metals. The objective is to improve their wear resistance and their corrosion resistance in order to withstand conditions such as abrasion and erosion. This can improve the life of turbines, generators and such devices in environments found in ultra-supercritical coal-fired (AUSC) boilers, steam turbines and gas turbines (Mohammed & Cabrera, 2014). Industries like manufacturing, automobile and especially in the sustainable energy area, have used this technique to improve component characteristics, extend product life, increase performance as well as reduce production and …

Development And Testing Of Oxygen/Methane Torch Igniter Technologies For Propulsion Systems, Luis Eduardo Sanchez

Open Access Theses & Dissertations

The development and testing of an oxygen/methane torch ignition system as well as the evaluation process of the system are presented with the purpose of characterizing the properties and performance of methane as a fuel in a propulsion system. The experimental approach to this Dissertation entails the development and testing of a swirl torch igniter under conditions that may be seen when feeding propellant from the main storage tanks: combinations of gaseous and liquid oxygen and methane. The experimental goal of this Dissertation is to display the range of operability of the igniter technology presented leading to stable and consistent …

Through-Thickness Reinforcement For Woven Laminates, Alejandra G. Castellanos

Open Access Theses & Dissertations

Fiber reinforced polymer composites have gained popularity in aerospace and naval applications due to their tailorable mechanical properties and high strength-to-weight. Despite these advantages, between the layers of fabric (laminas), there is a resin-rich region known as interlaminar region, with no reinforcement which is very susceptible to damage. Different types of reinforcements have been tested for the interlaminar region. However, all of these methods have proved to decrease the in-plane properties due to damage to the fibers. In this Thesis, a new reinforcement technique with ZnO nanowires is proposed to increase the damage resistance. This Thesis describes the design, manufacturing …

Manufacturing And Characterization Of Energetic Materials, Carlos Alberto Catzin

Open Access Theses & Dissertations

Few products take several years of research effort to be synthesize yet disintegrate in scarcely millionths of a second when used. Despite their short lifespan energetic materials, particularly high explosives, are in demand as never before by the Aerospace, Defense, Energy, Gas, Mining, and Oil Industry for their unique properties. One class of high explosives known as polymer bonded explosives (PBXs) are popularly used in a wide variety of applications ranging from solid rocket propellants to the main explosive charge in conventional ammunitions. A key characteristic behind the popularity of PBXs in comparison to other high explosives is their handling …

Mechanically Activated Combustion Synthesis Of Molybdenum Borosilicides For Ultrahigh-Temperature Structural Applications, Alan Alberto Esparza Hernandez

Open Access Theses & Dissertations

The desire to improve the efficiency of power generation gas-turbines has led to a relentless quest for new, ultrahigh-temperature structural materials to replace the current nickel-based superalloys. These materials have reached the maximum allowable operating temperature determined by the melting temperature of these alloys, which is about 1150 °C. These materials could be replaced by molybdenum silicides and borosilicides based on Mo5SiB 2 (T2) phase due to their high melting point and mechanical properties. A major challenge, however, is to simultaneously achieve high oxidation resistance and acceptable mechanical properties at elevated temperatures. One novel approach to improve these properties is …

Combustion Of Novel Thermite Mixtures For Iodine Generation, Sergio Emanuel Guerrero

Open Access Theses & Dissertations

Halogen-containing reactive materials could be used for mitigating the spread of hazardous, active biological microorganisms aerosolized as a result of explosion. The present work exhibits experimental results on the combustion of mechanically alloyed aluminum-iodine (Al-I2) powder mixed with Fe2O3, CuO, MoO3, Bi2O3, and I2O5. Wet mixing was used to prepare the samples, which were then compacted into pellets and ignited with a CO2 laser. A chamber was designed and built to accommodate for combustion and collection of products, and the available laser ignition setup was modified to enable combustion experiments with rapidly burning gas-generating mixtures. High-speed video recording was used …

Manufacturing And Mechanics Of Polymer Matrix Composites, Md Shariful Islam

Open Access Theses & Dissertations

Fiber-reinforced composite materials are widely used in the aerospace and automobile industries. Their strength-to-weight and stiffness-to-weight ratios make them suitable to be used in spacecraft, especially as cryogenic tank materials. One of the focus of this dissertation is to investigate the application of woven carbon and Kevlar® fiber composites as cryogenic tank materials. Tensile, bending and short beam shear tests are performed on rectangular specimens at room temperature and after cryogenic exposure (-196°C). It is found that the mechanical properties of these composite materials do not degrade significantly due to cryogenic exposure. It is observed that the failure mode took …

Development Of The Thermal Wire Embedding Technology For Electronic And Mechanical Applications On Fdm-Printed Parts, Daniel Abraham Marquez

Open Access Theses & Dissertations

Additive Manufacturing (AM) has increased in popularity and attracted much attention from many fields such as automotive, aviation, aerospace, and even the fashion industry. Since the early 2000s, Fused Deposition Modeling (FDM) technologies have been the most popular in the AM world ("Wohlers Talk" Popularity of FDM). These technologies have been mainly used for building parts for prototype and structural type of applications such as a fixture for components or a housing for mechanisms.

With the current state of the FDM technologies, the functionality of the parts that are printed are limited to the applications listed before or simply just …

Modeling Of Piezoelectric Traveling Wave Rotary Ultrasonic Motors With The Finite Volume Method, Ivan Arturo Renteria Marquez

Open Access Theses & Dissertations

In 1983 Toshiiku Sashida developed a new motor concept called Piezoelectric Traveling Wave Rotary Ultrasonic Motor (PTRUSM). The advantages of these motors include high torque at low speed, absence of a generated magnetic field, and high potential for miniaturization. Unfortunately PTRUSMs have some disadvantages that limit the areas of applications for these types of motors. The disadvantages are a short operating life (about 1000 hours), small output power, and the need of a complex motor controller.

On one hand, these motors have been used in satellites, mobile phones, photocopiers, robotic arms, telescopes, automobiles, and camera autofocusing. On the other hand, …

Design Of A Thermal Management System For An Oxy-Methane Direct Power Extraction Combustor, Jad Gerges Aboud

Open Access Theses & Dissertations

The overarching goal of this Thesis is to present the design of a thermal management system for an oxy-methane direct power extraction combustor. The design is initiated by performing a 2D analysis on the combustor geometry and then using these results in a 3D model. This is done by using results for heat transfer coefficient and temperatures found from the 2D simulation and importing these to the 3D model. The approach used here couples the combustion process, heat transfer through the chamber wall, and fluid flow behaviors in order to observe the thermal characteristics of the combustor during operation. This …

G-Code Generation For Multi-Process 3d Printing, Callum Peter Bailey

Open Access Theses & Dissertations

Since the inception of stereolithography in the 1980s, interest in 3D printing has exploded, with desktop 3D printers now commercially accessible to the general public. In recent years, next-generation multifunctional technologies have been developed, which combine 3D printing with other technologies such as wire embedding, foil embedding, CNC machining, and robotic component placement, enabling complex parts to be made on a single multifunctional machine.

However, the complexity of these integrated processes exceeds the capabilities of established design tools. To this end, this Thesis aims to develop a multi-functional design solution that can automatically generate final control code for next-generation multifunctional …

Magnesium-Based Combustion Synthesis Of Advanced Materials For Energy And Space Applications, Armando Delgado

Open Access Theses & Dissertations

As energy problems become more challenging, interest in low-energy-consuming methods for the fabrication of materials increases. Combustion synThesis is one such method because it is sustained by reaction heat release instead of external energy input. In the present work, combustion synThesis approaches are applied to the production of construction materials from lunar and Martian regolith and to the fabrication of magnesium silicide (Mg2Si), a promising thermoelectric material for high-temperature applications. In both cases, magnesium (Mg) was used as one of the main reactants and similar experimental approaches were employed.

Recently, it has been proposed to use combustion of lunar regolith …

Structural, Dielectric, And Ferroelectric Characterization Of Lead-Free Calcium-Cerium Co-Doped Batio3 Ceramics, Juan Alberto Duran

Open Access Theses & Dissertations

Structure, morphology, and regulation of the dielectric properties via close-composition intervals is demonstrated for variable-cerium, constant-calcium co-doped barium titanate (Ba0.80Ca0.20CeyTi1-yO3; y=0.0-0.25; referred to BCCT). The effect of variable Ce-content on the structure and dielectric properties of BCCT is investigated. X-ray diffraction spectra confirms the studied samples are mainly in BT tetragonal phase with a small secondary phase detected as CaTiO3 in BCCT for y = 0.20 and 0.25. However, the lattice parameter reduction was evident with increasing Ce-content. Composition-driven dielectric constant leap (4,000-5,500) was observed from intrinsic BCT to BCCT for (y = 0.0-0.04). The temperature dependent dielectric constant showed …

Design And Experimental Investigation Of An Oxy-Fuel Combustion System For Magnetohydrodynamic Power Extraction, Manuel Johannes Hernandez

Open Access Theses & Dissertations

A general consensus in the scientific and research community is the need to restrict carbon emissions in energy systems. Therefore, extensive research efforts are underway to develop the next generation of energy systems. In the field of power generation, researchers are actively investigating novel methods to produce electricity in a cleaner, efficient form. Recently, Oxy-Combustion for magnetohydrodynamic power extraction has generated significant interest, since the idea was proposed as a method for clean power generation in coal and natural gas power plants. Oxy-combustion technologies have been proposed to provide high enthalpy, electrically conductive flows for direct conversion of electricity. Direct …