Mechanical Engineering Commons^™

Development Of An Expert System For The Safety Of Workers From Electrical Hazards At Work Place, Faizul Islam

Theses

This thesis presents the development of an expert system for the safety of workers from electrical hazards at work place.

The objective of this work is to show how an expert system within the workplace can be used in helping to create an effective safety program.

An effective expert system for electrical safety have been developed for the workers to prevent accidents from electrical hazards using the safety regulations of Occupational Safety and Health Administration.

The regulations developed by OSHA have been incorporated in rule based expert system which can be accessed by any non computer professional and the system …

A Graphic Editor And Real Time Simulator Of Petri Net, Tenian Tang

Theses

A structurally designed graphic editor and real time simulator of Petri nets (PN) is presented. The package is programmed by Turbo C language, which runs in IBM-PC environmental with graphics adaptor. Various kinds of PN systems such as ordinary, general and timed Petri net can be modeled and analyzed by firing the models with real time token movement animations. Some properties of analyzed PN such as reachability, deadlock, firing time can be studied. Several illustrative examples are presented. The possible further enhancements are also discussed.

Development Of Cellular Manufacturing Systems For Overall Production Efficiency, Srinivas Lokula

Theses

For years the industrial job shop is facing an increase in complexity and decline in productivity due to increase in parts mix, volume of parts, plant size, machine production rates and part complexity. The development of Group Technology and Cellular Manufacturing seeks to eliminate or minimize complexity and to maximize productivity.

Cellular manufacturing is the physical division of job shop's manufacturing machinery into production cells. Each cell is designed to produce parts requiring similar machinery and machine operations. Cellular manufacturing is one of the best manufacturing techniques to support Just In Time manufacturing and Total Quality Management.

This thesis work …

Handling Of Glass Mat Thermoplastic From Manufacturing Station To Heating Station To Molding Machine, Ramulu Srinivas Neela

Theses

GMT composite sheets are a family of continuous glass fiber roving impregnated with thermoplastic resin with parts formed by compression molding. Significance of GMT sheets comes by its cost-effective performance sufficient to penetrate automotive, industrial, construction, and other markets not willing to pay for higher cost, fiber-reinforced composite systems. GMTs in comparison to traditional sheet metals and sheet molding compounds (SMCs) are lighter, corrosion resistant, require no special storage, exhibit faster cycle times, require no chemical reaction, produce less scrap, possess recycling benefits, are ready for painting, and exhibit maximum opportunities for parts consolidation due to exceptional strength, formability, lower …

Study Of A Non-Contact Gaging System Of Inspection, Gordhanbhai Ketan Patel

Theses

The quality control function has traditionally been performed using manual inspection methods and statistical sampling procedures. Manual inspection is generally a time - consuming procedure which involves precise, yet monotonous work. It often requires that parts be removed from the vicinity of the production machines to a separate inspection area. This causes delays and often constitutes a bottleneck in the manufacturing schedule.

As a solution to the above problem a Non - Contact Gaging System developed by Optical Gaging Products, Inc., has been used here to study the feasibility of using an automated inspection system and a procedure of developing …

Advanced Manufacturing Applications Of Cost Estimating Techniques For Metal Cutting Industries, Zubair Hamid

Theses

In this work, different cost estimating techniques in metal cutting industry were studied. A basic understanding of estimation concepts were given. The typical breakdown of total cost was also given and discussed in details. Practical applications of cost estimating is studied. The effect of different parameters which relate to the lot sizes or quantity were discussed. All these results show that total cost is minimum at a point which is called least cost point, after that cost increases because of the addition of extra resources, in terms of man, machine and increase in administrative expenses.

Design For Manufacturability (Computer Aided Optimum Gear Design), Narayan R. Mareddy

Theses

Design for manufacturing has design as the first manufacturing step. It is important to recognize the importance of design clubing with manufacturing to reduce the production, set up time. In this thesis concepts of design, manufacturing and four different ways of bringing design and manufacturing together are discussed in detail.

As there are large number of variables in the gear rating equations, it is very difficult to achieve optimum design by manual methods unless an extensive trial and error process is carried out. An algorithm has been developed which allows rapid convergence to the optimum gear design. The algorithm has …

Automation Of Part Inspection In A Coordinate Measuring Machine, Madhu N. Kanoor

Theses

Some of the drawbacks in inspecting a part using a Direct Computer Controlled Coordinate Measuring Machine are that a programmer has to generate a part program for the inspection process, and such programs have to be generated for each part to be inspected. These programs will be restricted to a kind of CMM, thus preventing the portability of the program t o other kinds of CMM.

If a part program can be generated off line after a part has been designed in a CAD system. an operator can inspect the part without any prior knowledge of the esoteric CMM programming …

Design Optimization Of Laminated Fiber Composites, Ramarao G. Prasad

Theses

Laminated Fiber Composites are finding a wide range of applications in structural design especially for light weight structures that have stringent stiffness and strength requirements Finding an efficient composite structural design that meets the requirements of a certain application can be achieved not only by sizing the cross-sectional areas and member thicknesses but also by global or local tailoring of the material properties through selective use of orientation, number and stacking sequence of the laminae that make up the composite laminate.

The work presented here treats the design optimization problem involving minimum weight design of fiber composite laminates subject to …

Development Of Technology For Glass Shaping By The Use Of Abrasive Water-Jet, Li-Yuan Shih

Theses

This study is to investigate the effects of AWJ properties on the results of glass machining and to develop a practical procedure for prediction of these results of abrasive waterjet (AWJ) machining. The use of glass in engineering and Abrasive Waterjet Cutting Technology are introduced. A practical technique to prevent defects and to improve the quality of the glass surface is suggested. A earlier parameter introduced, Exergy Distribution Density (EDD), is used in order to characterize the cutting conditions.

It was found that besides of EDD the results of machining are affected by the particles' destruction in the course of …

Implementation Of An Integrated High Energy Beam Workcell, Varadaraj Souda

Theses

This study is an effort to advance the technology of machining by High energy beams. Investigation of the Waterjet, Plasma and the Oxyfuel beams was carried out to explore novel machining techniques. The study was focussed on three major objectives.

One of the major objectives was to set up an Integrated beam workcell consisting of the three beams. A hydroabrasive waterjet workcell was modified to install the three cutting tools to be along the same line of traverse. An integrated beam consisting of the thermal and the waterjet beams was produced because of this arrangement. The feasibility of using the …

A Three-Dimensional Finite Element Stress Analysis Of Interface Conditions In Porous Coated Hip Prosthesis, Siu-For Yau

Theses

A three-dimensional finite element model of a collar-type hip stem and both the cortical and cancellous bones is used to investigate the stress distributions on an implanted femoral stem, adjacent bone, and specifically at the bone/implant interface for various amounts of porous coating and different stem materials. The finite element model consists of 909 nodes comprising 536 linear eight-node solid brick elements and 176 two-node interface elements. The finite element analysis code employed is SUPERTAB from SDRC. The interface elements consist of coincident-node spring elements and gap elements which model the rigidly bonded and loose interfaces respectively. Local coordinate systems …

Nontraditional Machining Techniques With Emphasis On Waterjet Milling, Shiv K. Kunapuli

Theses

The rapid growth of harder and difficult-to-machine materials over the past two decades necessitates the development of compatible nonconventional machining techniques, as detailed in this work, with special emphasis on one of the most recent machining method, the abrasive-waterjet technique(AWJ).

The feasibility of using AWJ for milling on glass is investigated. Due to the large number of parameters involved in the AWJ technique, and the multitude of machining requirements, optimization of performance is the focus. These parameters include waterjet pressure, particle size, abrasive flow rate, traverse rate and number of passes.

Surface topography is found to be a function of …

Investigation Of Stagnation Flow Heat Transfer For A Heated Horizontal Round Plate, Ching-Hua Wei

Dissertations

The heat transfer characteristics in stagnation flow are investigated through three cases in this study. The first is forced convection by an array of air jets; the second is free convection of a downward-facing heated round plate; the third is free convection of an upward-facing heated round plate.

The first case is investigated by systematic experiments which examine the heat transfer characteristics mainly by five air jets impinging normally to a flat plate, with varying nozzle diameters, and Reynolds numbers, at different distances between the nozzles and the plate. The empirical formulas of heat transfer around the stagnation point and …

Development Of A Classification And Coding System For Computer-Aided Process Planning, Shilpan K. Patel

Theses

The chore of this work was to develop a Group Technology Classification Code which can represent the full gamut of simple, rotational parts. The automated coding plan is developed to alleviate the endeavor of the process planner to plan the tasks related to the manufacturing of a specific part. The 15 digits were devised from the Japanese KK-3 Classification and Coding system. The KK-3 System contains 21 digits. Our aim is to minimize the code length, and concurrently to eliminate the redundancies. As a result, a 15 digit G.T. Code is created. The proposed plan also generates the operation logic …

Dynamic Analysis Of The Generalized Slider Crank, Sahidur Rahman

Theses

A numerical technique is used to analyze the kinematics of the generalized slider crank mechanism and an analytical technique to derive dynamic force equations for that mechanism has been formulated. The numerical technique used for displacement analysis is based on a combination of Newton-Raphson and Davidon-Fletcher-Powell optimization algorithm using dual-number coordinate-transformation matrices. Velocity analysis is performed by using a dual number method. Finally, dynamic force analysis is accomplished on the basis of the dual-Euler equation and D'Alembert's principle. The approach is developed in such a manner that a digital computer can detect when a solution is possible and then solve …

Off-Line Programming Using Igrip, Narahari K. Bhandary

Theses

AT&T's FWS-200 (Flexible Work Station) has been modeled and simulated to implement Off-Line Programming (OLP). IGRIP (Interactive Graphics Robot Instruction Program) from Deneb Robotics, Inc. has been used to simulate the FWS operation.

A GSL(Graphics Simulation Language) program has been used to simulate the chip placements during PCB assembly. The program leads the user through the motions of chip placement, and after the simulation run downloads the motion sequence to the FWS. The animation sequences of the FWS have been downloaded to the FWS on the Factory Floor using a C program, which is utilized to communicate the data to …

Effect Of Shrinkage On The Design And Manufacture Of Plastic Parts In Injection Molding Using Cad/Cam Techniques, Deepak M. Shastri

Theses

Computer aided design software in injection molding has revolutionized injection molding in the design and manufacturing processes. Computer Aided Engineering can be applied to injection molding to increase the process efficiency, reduce part costs, and produce accurate parts in less time. The mold designer has many software programs to choose from to produce satisfactory mold designs from part geometries, and a correct selection can produce profitable results. A study of the need for and the scope of computers in injection molding is performed to evaluate the suitability of a CAE package by considering the value added to the parts using …

Implementation Of Automated Assembly, Kang H. Kong

Theses

Research has shown that about 60 - 80% wealth producing activities is related to manufacturing in major industrial countries.

Increased competition in industry has resulted in a greater emphasis on using automation to improve productivity and quality and also to reduce cost.

Most of the manufacturing works such as machining, painting, storage, retrieval, inspection and transportation have changed to automation successfully, except assembly. Manual assembly is predominant over automatic assembly techniques due to inherent assembly problem and the fact that the assembly machines lack the innate intelligence of human operator and lack sufficient flexibility to changeover when product designs and …

Size Reduction Of Polymeric Particulates By Jet Milling, Cheng Hua

Theses

A basic theory for the size reduction operation by jet milling has been developed.

Typical samples of feedstock have been analyzed using screen analysis to determine the initial distribution of polymeric particulate sizes prior to jet milling.

A statistical theory .was developed using probabilities to represent the likelihood that specific size reductions would occur. These probabilities include the effects of various equipment.

The theory was then used to predict the distribution of polymeric particulate sizes after jet milling. The agreement between the predictions and actual results was within 5 %.

Encouraged by the successful work of the simulation of the …

Design For Manufacturability, Kocherlakota Sreedhar

Theses

Design for Manufacturability represents a new awareness of the importance of design as the first manufacturing step. It recognizes that a company cannot meet all its objectives with isolated design and manufacturing operations. The Design for Manufacturability approach embodies certain underlying imperatives that help maintain communication between all components of the Manufacturing and Design system and permit flexibility to adopt and to modify design during each stage of the product realization. Design for Manufacturability cannot be bought or sold and it should be implemented by management. Complete support of management to the implementation is very important to the success of …

Design For Manufacturability : Re-Design Of Pencil Sharpener For The Ease Of Assembly, Amit R. Rathod

Theses

A Design For Manufacturability (DFM) approach is used to analyze the existing design of a pencil sharpener, and to reduce and re-design the parts of pencil sharpener for the ease of assembly. The procedure for the selection of a suitable and economical assembly method is based on the Boothroyd and Dewhurst methods. Analysis of the initial design for manual assembly and re-design for automatic as well as manual assembly is presented. An algorithmic approach for simplified generation of all mechanical assembly sequences and selection of the assembly sequences is presented using De Fazio and Whitney approach.

A Process For Implementing Cim In A Small Manufacturing Facility, Tushar R. Desai

Theses

This work is dedicated to small manufacturing enterprises seeking to explore Computer Integrated Manufacturing (CIM) technology, which is the recent trend in the manufacturing world. The main theme of this thesis is to improve productivity, product quality and reliability, and to reduce costs by integrating various discipline in small manufacturing environment, using computer technology.

To achieve this goal, a hypothetical small manufacturing company was chosen as a subject. The typical functional and organizational structures were analyzed and possible problem areas were highlighted. The problems relating to manufacturing process were studied in detail, and possible solutions were proposed to computerize the …

Expert System For Blown Film Extrusion, Jiachyi Li

Theses

Expert systems and blown film extrusion are two subjects to deal with in this thesis. Expert systems are an aspect of artificial intelligence, or a computer's ability to think. The determination of a suitable expert system for particular problem is an important factor in current societies. Blown film is extruded as a continuous tube which is air cooled, collapsed, and wound onto a roll as a double layer of film. Such film, if heat sealed and perforated, makes a roll of bags. There are many factors that affect blown film extrusion. Therefore, using expert system to evaluate blown film extrusion …

Application Of Expert System For Control Of Heating Distribution Network : A Case Study, Jun Li

Theses

The use of an expert system for the heating distribution network is an application of artificial intelligence to the domain of energy engineering.

The development of an expert system for a heating distribution network is explained. The expert system is implemented through the software Kee. The expert system is used to monitor the heating distribution network, and to complement some functions of the controls such as balancing the system pressure, stabilizing output, in addition to fault diagnosis, system process simulation. It serves also as a medium to system moniting, and operator training. Many other functions will be developed on the …

Analysis Of The Effects Of Wear And Tear Of Gates And Runners In The Injection Molding Process For Multi-Cavity Injection Molds In Natural Imbalance, Krishna Siva Rama Vellanki

Theses

Intuition, prior experience, and trial and error experimentation have previously been the key factors in solving the mold design and process optimization problems, when there is a dimensional change in gates and runners due to wear and tear in multi-cavity injection molding. The effect of wear and tear of gates and runners of circular and rectangular geometries, using the flow analysis package MOLDFLOW have been studied. A mold with two rectangular cavities of volume in the ratio 2:1 has been taken as the reference model for the analysis. It is observed that the amount of imbalance due to wear and …

Automated Computer Drafting Of Precision Tooling For Drawing Operation, Basani Venkateswarlu

Theses

Based on customer requirements of components, design engineers create the necessary tooling using CAD to produce the exact part desired by the customer. A software package using CARL is developed to help the design engineer to create the drawings of Pinch off Punch and Pinch off for both rectangular/square and round punches. A variety of hole patterns for the punches are automatically created through the software, along with a possibility of selecting one of the standard patterns automatically for a drawing. The drawings are created such that the dimensions and the notes are automatically generated with the input of the …

Development Of Plasma Ion Nitriding Process Parameters To Increase Durability Of Machine Components, Wenge Yang

Theses

In this work glow discharge ion nitriding process was selected to increase durability of machine components. To achieve this goal, the process parameters were designed, established and optimized based on the desired surface properties. The orthogonal experiment method is used to optimize multifactors process parameters. Using the image analyzing approach the microstructure of differently treated materials were obtained and analyzed. Developed coating layers, including different nitrides such as Fe3N, Fe4N, and diffusion zone were controlled by the optimized process parameters. Analysis of the obtained microstructure and microhardness showed the improvement of surface mechanical properties. Performed wear testing experiments showed increased …

Genetic Algorithm For Solving Printed Circuit Board Assembly Planning Problems, Hermean Wong

Theses

The application of the genetic algorithm for solving the planning problems for various printed circuit board assembly machines is presented. The genetic algorithm finds the sequence of component placement/insertion and arrangement of feeders simultaneously, for achieving the shortest assembly time. Three types of assembly planning problems are modeled such that they can be solved by the genetic algorithm. The algorithm uses links (parents) to represent possible solutions and applies genetic operators to generate new links (offspring) in an iterative procedure to obtain the optimal solution. Some examples are provided to illustrate the solutions generated by the genetic algorithm, and these …

Modification Of Wear Testing Methodology, Muhammed Farooq

Theses

In this work the existing computer controlled methodology has been modified A loading and unloading mechanism has been designed, manufactured and assembled. A specimen fixture has been designed and installed. Alloy steel specimens with different surface treatment were tested on the modified wear testing machine. Operational surface roughness was measured in all stages of running-in, steady state and catastrophic wear. The difference between technological and operational surface roughness was observed. The results show that the surface treatment by Plasma Ion-Nitriding with Magnetic treatment increases wear resistance. It was found that the coated material which had been magnetically treated with a …