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Missouri University of Science and Technology

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Articles 61 - 90 of 2231

Full-Text Articles in Mechanical Engineering

Tensile And Fatigue Properties Of Haynes ® 233 Manufactured By Wire-Arc Additive Manufacturing, Samuel Onimpa Alfred, Frank W. Liou, Mehdi Amiri Oct 2025

Tensile And Fatigue Properties Of Haynes ® 233 Manufactured By Wire-Arc Additive Manufacturing, Samuel Onimpa Alfred, Frank W. Liou, Mehdi Amiri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Haynes® 233 is a newly developed nickel-based superalloy currently in the early stages of commercial adoption. With the growing interest in fabricating large and complex components using wire-arc additive manufacturing (WAAM), this alloy presents a promising option for industrial applications. This study investigates the microstructure, tensile, and fatigue properties of heat-treated (HT) WAAM Haynes ® 233 and compares them to its wrought counterpart. Yield strength (YS), ultimate tensile strength (UTS), and fatigue strength of WAAM Haynes ® 233 are 709.4 MPa, 890.1 MPa, and 253.8 MPa, respectively. These values indicate a 63.8 % increase in YS, a 1.11 % decrease …


Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han Oct 2025

Extraction Of Aluminum From Lunar Regolith Through Molten Salt Electrolysis, Jacob N. Ortega, Todd P. Sander, Jeffrey D. Smith, Fateme Rezaei, David J. Bayless, William Schonberg, Daniel S. Stutts, Frank D. Han

Materials Science and Engineering Faculty Research & Creative Works

This paper presents the methodology, development, and results of an end-to-end regolith-to-metal concept for producing aluminum in-situ on the lunar surface, namely, the Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE) method. Using electrolytic reduction, aluminum oxide (i.e., alumina) can be reduced into aluminum and oxygen via electrolysis in a molten salt bath. A steady supply of hydrogen chloride could allow this in-situ resource utilization (ISRU) method to supply several necessary materials consumed in the electrolytic reduction step of the process to produce bulk aluminum metal, oxygen, water, and silica from anorthite abundant in lunar highland regions. In this …


Physics-Based Machine Learning Framework For Predicting Structure-Property Relationships In Ded-Fabricated Low-Alloy Steels †, Atiqur Rahman, Md Hazrat Ali, Asad Waqar Malik, Muhammad Arif Mahmood, Frank Liou Sep 2025

Physics-Based Machine Learning Framework For Predicting Structure-Property Relationships In Ded-Fabricated Low-Alloy Steels †, Atiqur Rahman, Md Hazrat Ali, Asad Waqar Malik, Muhammad Arif Mahmood, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Directed Energy Deposition (DED) process has demonstrated high efficiency in manufacturing steel parts with complex geometries and superior capabilities. Understanding the complex interplays of alloy compositions, cooling rates, grain sizes, thermal histories, and mechanical properties remains a significant challenge during DED processing. Interpretable and data-driven modeling has proven effective in tackling this challenge, as machine learning (ML) algorithms continue to advance in capturing complex property structural relationships. However, accurately predicting the prime mechanical properties, including ultimate tensile strength (UTS), yield strength (YS), and hardness value (HV), remains a challenging task due to the complex and non-linear relationships among process …


Modification Of Tini Alloy By Fast Pulse Laser Heat Treatment, Yitao Chen, Mohammad Masud Parvez, Frank Liou Aug 2025

Modification Of Tini Alloy By Fast Pulse Laser Heat Treatment, Yitao Chen, Mohammad Masud Parvez, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this study, the effects of local heat treatment with fast pulse laser on thin TiNi shape memory alloy strip materials were investigated. Various materials characterization methods including optical microscope, scanning electron microscope, atomic force microscope, X-ray diffraction, differential scanning calorimetry, and Vickers hardness were used to identify the differences of microstructure, mechanical properties, and functional properties between regions inside and outside the laser-scanned region. The tensile test was also conducted for both the non-laser-scanned specimen and the laser-scanned specimen. The area covered by laser scanning shows great differences by possessing a more homogeneous austenite phase without shear bands and …


Digital Twins, Ai, And Cybersecurity In Additive Manufacturing: A Comprehensive Review Of Current Trends And Challenges, Md Sazol Ahmmed, Laraib Khan, Muhammad Arif Mahmood, Frank Liou Aug 2025

Digital Twins, Ai, And Cybersecurity In Additive Manufacturing: A Comprehensive Review Of Current Trends And Challenges, Md Sazol Ahmmed, Laraib Khan, Muhammad Arif Mahmood, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The development of Industry 4.0 has accelerated the adoption of sophisticated technologies, including Digital Twins (DTs), Artificial Intelligence (AI), and cybersecurity, within Additive Manufacturing (AM). Enabling real-time monitoring, process optimization, predictive maintenance, and secure data management can redefine conventional manufacturing paradigms. Although their individual importance is increasing, a consistent understanding of how these technologies interact and collectively improve AM procedures is lacking. Focusing on the integration of digital twins (DTs), modular AI, and cybersecurity in AM, this review presents a comprehensive analysis of over 137 research publications from Scopus, Web of Science, Google Scholar, and ResearchGate. The publications are categorized …


Experimental Study Of Process Parameter Effects On Internal Defects In Titanium Coaxial Wire-Based Laser Metal Deposition, Remy Mathenia, Braden Mclain, Todd Sparks, Frank Liou May 2025

Experimental Study Of Process Parameter Effects On Internal Defects In Titanium Coaxial Wire-Based Laser Metal Deposition, Remy Mathenia, Braden Mclain, Todd Sparks, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Wire-based laser metal deposition is an additive manufacturing process that can be used in the efficient manufacturing of complex structures. This paper utilizes a three-beam coaxial laser wire system to explore the effect of process parameters on the resultant deposition density. The reduction in or elimination of defects is important to the mechanical properties of the additively manufactured material and the widespread adoption of additive manufacturing processes. In this work, two-bead-wide walls were deposited under varying experimental conditions, including the traverse feed rate and workpiece illumination proportion. A method for calculating the bead pitch and layer height increment based on …


Fabrication Of Ultra High-Temperature Compact Heat Exchanger By Extrusion-Based Ceramic Additive Manufacturing, Abid Hasan Rafi, David W. Lipke, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu Apr 2025

Fabrication Of Ultra High-Temperature Compact Heat Exchanger By Extrusion-Based Ceramic Additive Manufacturing, Abid Hasan Rafi, David W. Lipke, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu

Miners Solving for Tomorrow Research Conference

No abstract provided.


Effects Of The Sintering Process On Additively Manufactured Copper Projectiles, Avery Lyons, William Petzoldt, Phillip R. Mulligan Apr 2025

Effects Of The Sintering Process On Additively Manufactured Copper Projectiles, Avery Lyons, William Petzoldt, Phillip R. Mulligan

Miners Solving for Tomorrow Research Conference

No abstract provided.


Multidisciplinary Design Optimization Of A Notional Cubesat Mission, Collin Gentry Apr 2025

Multidisciplinary Design Optimization Of A Notional Cubesat Mission, Collin Gentry

Miners Solving for Tomorrow Research Conference

No abstract provided.


Development Of Intelligent Robot Assistance In Mining (Iram), Khosro Ghorbani Zadeh, Yun Seong Song Apr 2025

Development Of Intelligent Robot Assistance In Mining (Iram), Khosro Ghorbani Zadeh, Yun Seong Song

Miners Solving for Tomorrow Research Conference

No abstract provided.


Extreme Fast Charging Algorithm For Lithium-Ion Batteries With Precision Lithium Plating Regulation For Degradation Reduction, Kiernan O'Boyle, Yaqi Zhu, Jonghyun Park Apr 2025

Extreme Fast Charging Algorithm For Lithium-Ion Batteries With Precision Lithium Plating Regulation For Degradation Reduction, Kiernan O'Boyle, Yaqi Zhu, Jonghyun Park

Miners Solving for Tomorrow Research Conference

No abstract provided.


Additive Manufacturing Of Thermoplastic Composites, Matik Heskin, K. Chandrashekhara, Richard Billo, Ming-Chuan Leu, Thomas P. Schuman Apr 2025

Additive Manufacturing Of Thermoplastic Composites, Matik Heskin, K. Chandrashekhara, Richard Billo, Ming-Chuan Leu, Thomas P. Schuman

Miners Solving for Tomorrow Research Conference

No abstract provided.


Image-Based Stage Prediction Of Pressure Injuries Using Deep Learning, Mehedi Tusar, Fateme Fayyazbakhsh, Ming-Chuan Leu Apr 2025

Image-Based Stage Prediction Of Pressure Injuries Using Deep Learning, Mehedi Tusar, Fateme Fayyazbakhsh, Ming-Chuan Leu

Miners Solving for Tomorrow Research Conference

No abstract provided.


Automated Tool Recognition And Retrieval, Tyler Rowden, Niloofar Zendedhel, Ming-Chuan Leu Apr 2025

Automated Tool Recognition And Retrieval, Tyler Rowden, Niloofar Zendedhel, Ming-Chuan Leu

Miners Solving for Tomorrow Research Conference

No abstract provided.


Design Of A Two-Point Focused Laser Differential Interferometry System For The Missouri S&T Supersonicwind Tunnel, Joseph Villarreal, Davide Vigano Apr 2025

Design Of A Two-Point Focused Laser Differential Interferometry System For The Missouri S&T Supersonicwind Tunnel, Joseph Villarreal, Davide Vigano

Miners Solving for Tomorrow Research Conference

No abstract provided.


Quantifying Shock Effects On Small Drone Components, Parker Barnes, Avery Lyons, Phillip R. Mulligan Apr 2025

Quantifying Shock Effects On Small Drone Components, Parker Barnes, Avery Lyons, Phillip R. Mulligan

Miners Solving for Tomorrow Research Conference

No abstract provided.


Impact Of Delayed Artificial Aging On Tensile Properties And Microstructural Evolution Of Directed Energy Deposited Scalmalloy®, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Frank Liou Apr 2025

Impact Of Delayed Artificial Aging On Tensile Properties And Microstructural Evolution Of Directed Energy Deposited Scalmalloy®, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Scalmalloy® is a novel alloy designed to work with the unique processing inherent in additive manufacturing (AM). This alloy is post-processed using a single artificial aging treatment rather than a multistep heat treatment, as often noted in traditional manufacturing processes. Much of the literature details the impact of direct aging treatments around the temperature and time recommended by the manufacturer, 325 °C for 4 h; however, few studies have explored the impact of delayed artificial aging on the resulting mechanical and microstructural behavior. This study explored this missing link and determined the impact that the time between the fabrication of …


Multiphase Iterative Algorithm For Mixed-Integer Optimal Control, Chaoying Pei, Sixiong You, Yu Di, Ran Dai Apr 2025

Multiphase Iterative Algorithm For Mixed-Integer Optimal Control, Chaoying Pei, Sixiong You, Yu Di, Ran Dai

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Mixed-integer optimal control problems (MIOCPs) frequently arise in the domain of optimal control problems (OCPs) when decisions including integer variables are involved. However, existing state-of-the-art approaches for solving MIOCPs are often plagued by drawbacks such as high computational costs, low precision, and compromised optimality. In this study, we propose a novel multiphase scheme coupled with an iterative second-order cone programming (SOCP) algorithm to efficiently and effectively address these challenges in MIOCPs. In the first phase, we relax the discrete decision constraints and account for the terminal state constraints and certain path constraints by introducing them as penalty terms in the …


A Gaze-Driven Manufacturing Assembly Assistant System With Integrated Step Recognition, Repetition Analysis, And Real-Time Feedback, Haodong Chen, Niloofar Zendehdel, Ming C. Leu, Zhaozheng Yin Mar 2025

A Gaze-Driven Manufacturing Assembly Assistant System With Integrated Step Recognition, Repetition Analysis, And Real-Time Feedback, Haodong Chen, Niloofar Zendehdel, Ming C. Leu, Zhaozheng Yin

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Modern manufacturing faces significant challenges, including efficiency bottlenecks and high error rates in manual assembly operations. To address these challenges, we implement artificial intelligence (AI) and propose a gaze-driven assembly assistant system that leverages artificial intelligence for human-centered smart manufacturing. Our system processes video inputs of assembly activities using a Convolutional Neural Network (CNN) and Long Short-Term Memory (LSTM) network for assembly step recognition, a Transformer network for repetitive action counting, and a gaze tracker for eye gaze estimation. The application of AI integrates the outputs of these tasks to deliver real-time visual assistance through a software interface that displays …


Intelligent Turning Cyber-Physical Systems Modeling Using Sysml, Prithbey Raj Dey, David Lee Enke, Mario F. Buchely Mar 2025

Intelligent Turning Cyber-Physical Systems Modeling Using Sysml, Prithbey Raj Dey, David Lee Enke, Mario F. Buchely

Engineering Management and Systems Engineering Faculty Research & Creative Works

Cyber-Physical Systems (CPS) support industrial automation that incorporates people, hardware, signal, computation, and control using networking to achieve desired results. The complex automated CPS design demands a standard and comprehensive approach to appropriately identify the system requirements, define the architecture, and model the relationships among the software and hardware components. Systems Modeling Language (SysML) provides the capability for a comprehensive modeling to capture the desired design requirements in the systems architecture. SysML enables performance estimation of the model by analyzing constraints while identifying interactions among the components through various behavioral diagrams. In this paper, SysML is applied to the design …


Experiment-Based Superposition Thermal Modeling Of Laser Powder Bed Fusion, Cody S. Lough, Tao Liu, Robert G. Landers, Douglas A. Bristow, James A. Drallmeier, Ben Brown, Edward C. Kinzel Mar 2025

Experiment-Based Superposition Thermal Modeling Of Laser Powder Bed Fusion, Cody S. Lough, Tao Liu, Robert G. Landers, Douglas A. Bristow, James A. Drallmeier, Ben Brown, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Parts experience significant local thermal variations during the Laser Powder Bed Fusion (LPBF) metal Additive Manufacturing (AM) process, providing a potential source of defects. Near real-time thermal predictions can enable better process planning and facilitate corrections on subsequent layers to enable the engineering of laser parameter and scan path combinations that avoid defect inducing scenarios. This paper considers an experiment-based Discrete Green's Function (DGF) thermal model for temperature field prediction in LPBF. An analytical framework is developed and used to calculate an experimental DGF (i.e., powder bed's single pulse temperature response) from spatiotemporal Short-Wave Infrared (SWIR) camera data. The extracted …


Few-Shot Transfer Learning For Individualized Braking Intent Detection On Neuromorphic Hardware, Nathan A. Lutes, V. Sriram Siddhardth Nedendla, K. Krishnamurthy Feb 2025

Few-Shot Transfer Learning For Individualized Braking Intent Detection On Neuromorphic Hardware, Nathan A. Lutes, V. Sriram Siddhardth Nedendla, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work explores use of a few-shot transfer learning method to train and implement a convolutional spiking neural network (CSNN) on a Brain Chip Akida AKD1000 neuromorphic system-on-chip for developing individual-level, instead of traditionally used group-level, models using electroencephalographic data. The efficacy of the method is studied on an advanced driver assist system related task of predicting braking intention. Approach. Data are collected from participants operating an NVIDIA JetBot on a testbed simulating urban streets for three different scenarios. Participants receive a braking indicator in the form of: (1) an audio countdown in a nominal baseline, stress-free environment; (2) an …


Oxidation–Reduction Of Ti-6al-4v In Direct Energy Deposition Subject To Minimum Argon Consumption, Bharadwaja Ragampeta, Prashansa Ragampeta, Todd Sparks, Frank Liou Feb 2025

Oxidation–Reduction Of Ti-6al-4v In Direct Energy Deposition Subject To Minimum Argon Consumption, Bharadwaja Ragampeta, Prashansa Ragampeta, Todd Sparks, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ti-6Al-4V is a well-known alloy for its low density and excellent corrosion resistance, making it popular in aerospace, marine, medical, and automotive applications. However, at elevated temperatures, the alloy forms oxides, leading to embrittlement. In additive manufacturing, particularly in the direct energy deposition (DED) process, which involves high temperatures, the alloy experiences oxidation. An inert gas chamber provides shielding during the process but limits the size of the manufactured components, and deposition in a vacuum chamber can alter the chemical composition of the alloy. Local shielding is a technique generally used for such applications, but it uses a high volume …


Predicting The High Temperature Deformation Behavior Of Haynes282 By A Dislocation-Density Based Crystal Plasticity Model, Tianju Chen, Huadong Fu, Shujing Dong, Yue Zhou, Yijia Gu, Caizhi Zhou, Ridwan Sakidja Feb 2025

Predicting The High Temperature Deformation Behavior Of Haynes282 By A Dislocation-Density Based Crystal Plasticity Model, Tianju Chen, Huadong Fu, Shujing Dong, Yue Zhou, Yijia Gu, Caizhi Zhou, Ridwan Sakidja

Materials Science and Engineering Faculty Research & Creative Works

Mechanical behavior of Haynes282 is heavily dependent upon the microstructure state, calling for mesoscale model to study the relationship between the underlying microstructure and macroscopic performance. In this work, we employ crystal plasticity finite element method (CPFEM) to explore the deformation mechanisms of Hanyes282 subjected to tensile (short-term) and creep (long-term) tests. Haynes282 is a newly developed Ni-based superalloy, containing relatively low volume fraction (≤20%) of spherical γ′ precipitate phase. A dislocation-density based model is developed to describe the tensile and the creep behavior, where a dimension reduction algorithm is proposed to obtain more accurate inter-particle spacing. Furthermore, dislocation-particle interaction …


A Comprehensive Study Of Cooling Rate Effects On Diffusion, Microstructural Evolution, And Characterization Of Aluminum Alloys, Atiqur Rahman, Sriram Praneeth Isanaka, Frank Liou Feb 2025

A Comprehensive Study Of Cooling Rate Effects On Diffusion, Microstructural Evolution, And Characterization Of Aluminum Alloys, Atiqur Rahman, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Cooling Rate (CR) definitively influences the microstructure of metallic parts manufactured through various processes. Factors including cooling medium, surface area, thermal conductivity, and temperature control can influence both predicted and unforeseen impacts that then influence the results of mechanical properties. This comprehensive study explores the impact of CRs in diffusion, microstructural development, and the characterization of aluminum alloys and the influence of various manufacturing processes and post-process treatments, and it studies analytical models that can predict their effects. It examines a broad range of CRs encountered in diverse manufacturing methods, such as laser powder bed fusion (LPBF), directed energy deposition …


Circular Dichroism In Achiral Metasurfaces Induced By Spatially Selective Coupling With Molecules, Baojuan Han, Xiaodong Yang, Jie Gao Jan 2025

Circular Dichroism In Achiral Metasurfaces Induced By Spatially Selective Coupling With Molecules, Baojuan Han, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Achiral metasurfaces with near-field optical chirality have attracted great attention in molecular sensing and chiral emission control. Here, the circular dichroism (CD) response of an achiral metasurface induced by spatially selective coupling with polymethyl methacrylate (PMMA) molecules is demonstrated. A designed achiral metasurface with a V-shaped resonator exhibits large optical chirality with a strongly dissymmetric distribution under circular polarization. By introducing a PMMA molecule layer on top of the metasurface, which covers the area with large optical chirality, CD in absorption of 0.38 and a dissymmetric factor of optical chirality gc of 0.16 are obtained. Furthermore, an analysis of the …


Designing Robust Quasi-2d Perovskites Thin Films For Stable Light-Emitting Applications, Sharmistha Khan, Reshna Shrestha, Mengru Jin, Doyun Kim, Guan Lin Chen, Ruipeng Li, Yijia Gu, Qing Tu, Namyoung Ahn, Wanyi Nie Jan 2025

Designing Robust Quasi-2d Perovskites Thin Films For Stable Light-Emitting Applications, Sharmistha Khan, Reshna Shrestha, Mengru Jin, Doyun Kim, Guan Lin Chen, Ruipeng Li, Yijia Gu, Qing Tu, Namyoung Ahn, Wanyi Nie

Materials Science and Engineering Faculty Research & Creative Works

Quasi-2D perovskite made with organic spacers co-crystallized with inorganic cesium lead bromide inorganics is demonstrated for near unity photoluminescence quantum yield at room temperature. However, light emitting diodes made with quasi-2D perovskites rapidly degrade which remains a major bottleneck in this field. In this work, It is shown that the bright emission originates from finely tuned multi-component 2D nano-crystalline phases that are thermodynamically unstable. The bright emission is extremely sensitive to external stimuli and the emission quickly dims away upon heating. After a detailed analysis of their optical and morphological properties, the degradation is attributed to 2D phase redistribution associated …


Design Of A Spacecraft Power System Experiment, Jay Bakulkumar Kamdar Jan 2025

Design Of A Spacecraft Power System Experiment, Jay Bakulkumar Kamdar

Masters Theses

This research delves into the design, implementation, and analysis of a controlled experimental framework for photovoltaic cell characterization and its application in spacecraft power systems. Such a system was simulated and validated by benchmarking characteristics of a photovoltaic module and implementing them in a system design simulation yielding performance data for comparative analysis. A hardware setup was developed to perform IV characterization tests under steady state thermal conditions. Experiments conducted across various thermal regulation profiles helped quantify the effects of temperature on the photovoltaic performance parameters. Active cooling reduced the steady state cell temperature by 17.9% and improved the cell …


Investigation Of Arm Stiffness Modulation During Overground Physical Human-Human Interaction, Henry Tien Jan 2025

Investigation Of Arm Stiffness Modulation During Overground Physical Human-Human Interaction, Henry Tien

Masters Theses

The vision of advancing robots capable of direct physical engagement with humans begins with an understanding of how humans interact with each other. Even rudimentary interactive tasks, such as shaking hands, provides tremendous challenges for modern robotics and current research into the biomechanics of such interactions is limited. Thus, further analysis of physical Human-Human Interaction (pHHI) will bolster efforts to enhance collaborative robot capabilities. To this end, a custom Force Perturbation Handle (FPH) was developed, including the requisite mechanical, electrical, and software systems, to investigate the unique role of arm stiffness modulation in haptic communication between humans. The novel device …


Aerodynamic Design Workflow Optimization For Fsae: Advanced Cfd And Hpc Automation, Kyle Maynor Jan 2025

Aerodynamic Design Workflow Optimization For Fsae: Advanced Cfd And Hpc Automation, Kyle Maynor

Masters Theses

This research identifies and resolves inefficiencies in the Computational Fluid Dynamics (CFD) workflow of the Missouri S&T Racing Formula SAE Team’s aerodynamic development. Key bottlenecks were found in simulation runtime, laborious simulation preparation, an overly manual simulation submission process, and unchecked mesh quality. A fully reimagined workflow was implemented with simulation parameters to adjust vehicle attitudes. From this, an automated design sweep could be executed to generate aero maps of the developing vehicle using the Design Manager Project. A Python-based submission app handles the terminal interfacing and macro editing that significantly slowed the job submission process before. Using a university …