Mechanical Engineering Commons^™

A Framework For A Successful Additive Repair System, Todd E. Sparks

Doctoral Dissertations

“The goal of this research is to generate a revolutionary improvement to the usability and usefulness of additive repair technology by integrating a set of tools into a seamless work flow. Insufficient automation in the current repair process is a huge hurdle in achieving cost-effective, reliable repairs. Many opportunities have been missed due to inconsistency, quality issues and lack of robustness and flexibility. The present work addresses deficiencies in preparatory steps such as 2D and 3D geometry processing, parameter estimation, and path planning as well as on-machine execution of the path plan. The bulk of the effort is focused on …

Human Behavior Understanding For Worker-Centered Intelligent Manufacturing, Wenjin Tao

Doctoral Dissertations

“In a worker-centered intelligent manufacturing system, sensing and understanding of the worker’s behavior are the primary tasks, which are essential for automatic performance evaluation & optimization, intelligent training & assistance, and human-robot collaboration. In this study, a worker-centered training & assistant system is proposed for intelligent manufacturing, which is featured with self-awareness and active-guidance. To understand the hand behavior, a method is proposed for complex hand gesture recognition using Convolutional Neural Networks (CNN) with multiview augmentation and inference fusion, from depth images captured by Microsoft Kinect. To sense and understand the worker in a more comprehensive way, a multi-modal approach …

Magnetic Control Of Transport Of Particles And Droplets In Low Reynolds Number Shear Flows, Jie Zhang

Doctoral Dissertations

“Magnetic particles and droplets have been used in a wide range applications including biomedicine, biological analysis and chemical reaction. The manipulation of magnetic microparticles or microdroplets in microscale fluid environments is one of the most critical processes in the systems and platforms based on microfluidic technology. The conventional methods are based on magnetic forces to manipulate magnetic particles or droplets in a viscous fluid.

In contrast to conventional magnetic separation method, several recent experimental and theoretical studies have demonstrated a different way to manipulate magnetic non-spherical particles by using a uniform magnetic field in the microchannel. However, the fundamental mechanism …

Combustion And Emission Characteristics Of Ic Engines Fueled By Hydrogen And Hydrogen/Diesel Mixtures And Multi-Objective Optimization Of Operating Parameters, Abdulhakim Issa Jabbr

Doctoral Dissertations

“The present study considers combustion of hydrogen in IC engines. In general, the work focuses on simulating the engine performance and emissions at different operation parameters, and using optimization techniques. Task I work deals with the engine performance and emissions of a single cylinder spark-ignition (SI) engine fueled by hydrogen. The engine was simulated at different equivalence ratios, exhaust gas recirculation (EGR) and ignition timing. The results indicate that NOx emissions, engine power, and efficiency are reduced by increasing EGR level, and increased with increasing equivalence ratio and advanced ignition timing. The best operating conditions for hydrogen engines were obtained …

Development Of Horizontal Axis Hydrokinetic Turbine Using Experimental And Numerical Approaches, Abdulaziz Abutunis

Doctoral Dissertations

“Hydrokinetic energy conversion systems (HECSs) are emerging as viable solutions for harnessing the kinetic energy in river streams and tidal currents due to their low operating head and flexible mobility. This study is focused on the experimental and numerical aspects of developing an axial HECS for applications with low head ranges and limited operational space. In Part I, blade element momentum (BEM) and neural network (NN) models were developed and coupled to overcome the BEM’s inherent convergence issues which hinder the blade design process. The NNs were also used as a multivariate interpolation tool to estimate the blade hydrodynamic characteristics …

Hydrokinetic Turbine Composite Blades And Sandwich Structures: Damage Evaluation And Numerical Simulation, Mokhtar Fal

Doctoral Dissertations

“Composite materials are gaining interest due to their high strength to weight ratio. This study deals with both experimental and numerical approaches to cover the aspects of the failure of composite materials in hydrokinetic turbine applications. In Part I, the location and magnitude of failure in the horizontal axis water turbine carbon fiber-reinforced polymer (CFRP) composite blades with different laminate stacking sequences were investigated. Two lay-up orientations were adopted for this work ([0⁰]₄ and [0⁰/90⁰]_2s). A finite element analysis model was generated to examine the stresses along the blade. Five angles were introduced to study the effect …

Additive Manufacturing Of Customized Lithium-Ion Batteries: Process Fundamentals And Applications, Xiaowei Yu

Doctoral Dissertations

“In the pasting decades, considerable efforts have been spent in developing the next-generation lithium-ion batteries (LIBs), from advanced active materials to new manufacturing methods. The development of additive manufacturing (AM) has brought new opportunities to LIBs. In this work, two AM methods are introduced for fabricating electrodes of LIBs. The first method is aerosol printing, which is a solvent-based wet additive method. Whereas the second method is a solvent-free, dry printing method. The commonly used materials for current collectors and active materials (including cathodes and anodes) of LIBs are aerosol printed and the electrochemical functionalities of the printed materials are …

Fabrication And Characterization Of Multifunctional Composites, Aditya R. Thakur

Doctoral Dissertations

“This study details the research to facilitate fabrication and characterization of novel structural composites reinforced with carbon fibers. Across industries, materials with high performance-to-weight ratio are sought after. Using carbon fibers as secondary phases in these proposed composites, specific characteristics can be tailored in these materials to manufacture strong, lightweight, high performance structures. The first part of the research focused on the improvement in the mechanical properties of the composites using carbon fiber reinforcement. As a part of this study, toughened ceramic composites with predictable failure patterns were produced using carbon fiber inclusions. A closed-form analytical model was developed to …

Finite Time Suboptimal Control Design Of Nonlinear Systems With Θ-D Technique And Implementation To Aerospace Applications, Jie Yao

Doctoral Dissertations

“A finite time suboptimal control strategy (named θ - D approximated algorithm) was proposed in this study, which can provide the control engineers with a novel effective and efficient design tool from the finite time optimal perspective. Based on the framework of this proposed method, the original nonlinear dynamics were formulated in pseudo-linear form, and the performance index was denoted by a linear quadratic regulator prototype in this research. After that, the approximated solutions to intractable Hamilton-Jacobi-Bellman (HJB) equation were acquired by putting vanishing perturbation terms into the performance index. By tuning the parameters in perturbation terms, semi-global stability and …

Observer-Based Event-Triggered And Set-Theoretic Neuro-Adaptive Controls For Constrained Uncertain Systems, Abdul Ghafoor

Doctoral Dissertations

"In this study, several new observer-based event-triggered and set-theoretic control schemes are presented to advance the state of the art in neuro-adaptive controls. In the first part, six new event-triggered neuro-adaptive control (ETNAC) schemes are presented for uncertain linear systems. These comprehensive designs offer flexibility to choose a design depending upon system performance requirements. Stability proofs for each scheme are presented and their performance is analyzed using benchmark examples. In the second part, the scope of the ETNAC is extended to uncertain nonlinear systems. It is applied to a case of precision formation flight of the microsatellites at the Sun-Earth/Moon …

Characterization And Recyclability Of 304l Stainless Steel Powder For Use In The Selective Laser Melting Process, Austin Taylor Sutton

Doctoral Dissertations

"Powder-bed fusion refers to a subset of additive manufacturing (AM) methods which successively melts and solidifies selected regions within a powder bed on a layer-by-layer basis to construct components directly from computer-aided design files. Laser Powder-Bed Fusion (L-PBF) is a process among the powder-bed fusion techniques that utilizes a laser to consolidate particles into a material with little porosity. During the L-PBF process, the large energy input from the laser causes the production of ejecta in the form of laser spatter and condensate, both of which have the potential to settle in the surrounding powder bed compromising its reusability. In …

Trajectory Control Of A Wheeled Robot Using Interaction Forces For Intuitive Overground Human-Robot Interaction, George Leno Holmes Jr.

Doctoral Dissertations

"Effective and intuitive physical human robot interaction (pHRI) requires an understanding of how humans communicate movement intentions with one another. It has been suggested that humans can guide another human by hand through complex tasks using force information only. However, no clear and applicable paradigm has been set forth to understand these relationships. While the human partner can readily understand and adhere to this expectation, it would be difficult for anyone to explain their intuitive motions with strict rules, algorithms, or steps. Uncovering such a procedural framework for the control of robotic systems to execute expected performance simply from force …

Impact Of Isolated Atmospheric Aging Processes On The Cloud Condensation Nuclei Activation Of Soot Particles, Franz Friebel, Prem Lobo, David Neubauer, Ulrike Lohmann, Saskia Drossaart Van Dusseldorp, Evelyn Mühlhofer, Amewu A. Mensah

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The largest contributors to the uncertainty in assessing the anthropogenic contribution in radiative forcing are the direct and indirect effects of aerosol particles on the Earth's radiative budget. Soot particles are of special interest since their properties can change significantly due to aging processes once they are emitted into the atmosphere. Probably the largest obstacle for the investigation of these processes in the laboratory is the long atmospheric lifetime of 1 week, requiring tailored experiments that cover this time span. This work presents results on the ability of two types of soot, obtained using a miniCAST soot generator, to act …

Generation Of Polarization Singularities With Geometric Metasurfaces, Yuchao Zhang, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The polarization singularities are directly generated by using plasmonic metasurfaces with the geometric phase profiles designed to form the Poincaré beams. Different morphologies of polarization topological structures of lemon, star, monstar, spiral, dipole and quadrupole are created by the superpositions of Laguerre-Gauss modes with different orders under orthogonal circular or linear polarization basis. The polarization ellipse patterns and topological features of the produced optical vector fields are analyzed to reveal the properties of the polarization singularities of C-points and L-lines, and the orbital angular momentum states are also measured. The demonstrated polarization singularities generated from the geometric metasurfaces will promise …

3d Janus Plasmonic Helical Nanoapertures For Polarization-Encrypted Data Storage, Yang Chen, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Helical structures have attracted considerable attention due to their inherent optical chirality. Here, we report a unique type of 3D Janus plasmonic helical nanoaperture with direction-controlled polarization sensitivity, which is simply fabricated via the one-step grayscale focused ion beam milling method. Circular dichroism in transmission of as large as 0.72 is experimentally realized in the forward direction due to the spin-dependent mode coupling process inside the helical nanoaperture. However, in the backward direction, the nanoaperture acquires giant linear dichroism in transmission of up to 0.87. By encoding the Janus metasurface with the two nanoaperture enantiomers having specified rotation angles, direction-controlled …

Orbital Angular Momentum Transformation Of Optical Vortex With Aluminum Metasurfaces, Yuchao Zhang, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The orbital angular momentum (OAM) transformation of optical vortex is realized upon using aluminum metasurfaces with phase distributions derived from the caustic theory. The generated OAM transformation beam has the well-defined Bessel-like patterns with multiple designed topological charges from -1 to +2.5 including both the integer-order and fractional-order optical vortices along the propagation. The detailed OAM transformation process is observed in terms of the variations of both beam intensity and phase profiles. The dynamic distributions of OAM mode density in the transformation are further analyzed to illustrate the conservation of the total OAM. The demonstration of transforming OAM states arbitrarily …

Pore Elimination Mechanisms During 3d Printing Of Metals, S. Mohammad H. Hojjatzadeh, Niranjan D. Parab, Wentao Yan, Lianyi Chen, For Full List Of Authors, See Publisher's Website.

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser powder bed fusion (LPBF) is a 3D printing technology that can print metal parts with complex geometries without the design constraints of traditional manufacturing routes. However, the parts printed by LPBF normally contain many more pores than those made by conventional methods, which severely deteriorates their properties. Here, by combining in-situ high-speed high-resolution synchrotron x-ray imaging experiments and multi-physics modeling, we unveil the dynamics and mechanisms of pore motion and elimination in the LPBF process. We find that the high thermocapillary force, induced by the high temperature gradient in the laser interaction region, can rapidly eliminate pores from the …

Spatial Variation Of Vector Vortex Beams With Plasmonic Metasurfaces, Yuchao Zhang, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The spatial variation of vector vortex beams with arbitrary polarization states and orbital angular momentum (OAM) values along the beam propagation is demonstrated by using plasmonic metasurfaces with the initial geometric phase profiles determined from the caustic theory. The vector vortex beam is produced by the superposition of deflected right- and left-handed circularly polarized component vortices with different helical phase charges, which are simultaneously generated off-axially by the single metasurface. Besides, the detailed evolution processes of intensity profile, polarization distribution and OAM value along the beam propagation distance is analyzed. The demonstrated arbitrary space-variant vector vortex beam will pave the …

Spontaneous Emission Rate Enhancement With Aperiodic Thue-Morse Multilayer, Ling Li, Cherian J. Mathai, Shubhra Gangopadhyay, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The emergence of multilayer metamaterials in the research field of enhancing spontaneous emission rates has recently received extensive attention. Previous research efforts mostly focus on periodic metal-dielectric multilayers in hyperbolic dispersion region; however, the influence of lattice order in subwavelength multilayers on spontaneous emission is rarely studied. Here, we observe the stronger Purcell enhancement of quantum dots coupled to the aperiodic metal-dielectric multilayer with Thue-Morse lattice order from elliptical to hyperbolic dispersion regions, compared to the periodic multilayer with the same metal filling ratio. This work demonstrates the potential of utilizing quasiperiodic metamaterial nanostructures to engineer the local density of …

Publisher Correction: Pore Elimination Mechanisms During 3d Printing Of Metals (Nature Communications, (2019), 10, 1, (3088), 10.1038/S41467-019-10973-9), S. Mohammad H. Hojjatzadeh, Niranjan D. Parab, Wentao Yan, Qilin Guo, Lianghua Xiong, Cang Zhao, Mimglei Qu, Luis I. Escano, Xianghui Xiao, Kamel Fezzaa, Wes Everhart, Tao Sun, Lianyi Chen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The original version of this Article contained an error in Fig. 4. The x-axis labels in Fig. 4a, b were incorrectly labelled 'Diameter (mm)', rather than the correct 'Diameter (µm)'. This has been corrected in both the PDF and HTML versions of the Article.

Second-Harmonic Optical Vortex Conversion From Ws₂ Monolayer, Arindam Dasgupta, Jie Gao, Xiaodong Yang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Wavelength, polarization and orbital angular momentum of light are important degrees of freedom for processing and encoding information in optical communication. Over the years, the generation and conversion of orbital angular momentum in nonlinear optical media has found many novel applications in the context of optical communication and quantum information processing. With that hindsight, here orbital angular momentum conversion of optical vortices through second-harmonic generation from only one atomically thin WS2 monolayer is demonstrated at room temperature. Moreover, it is shown that the valley-contrasting physics associated with the nonlinear optical selection rule in WS2 monolayer precisely determines the output circular …

Trunk Velocity-Dependent Light Touch Reduces Postural Sway During Standing, Anirudh Saini, Devin Michael Burns, Darian Emmett, Yun Seong Song

Psychological Science Faculty Research & Creative Works

Light Touch (LT) has been shown to reduce postural sway in a wide range of populations. While LT is believed to provide additional sensory information for balance modulation, the nature of this information and its specific effect on balance are yet unclear. In order to better understand LT and to potentially harness its advantages for a practical balance aid, we investigated the effect of LT as provided by a haptic robot. Postural sway during standing balance was reduced when the LT force (~ 1 N) applied to the high back area was dependent on the trunk velocity. Additional information on …

Transport Phenomena In The Knudsen Layer Near An Evaporating Surface, Eric Bird, Zhi Liang

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Using the Combination of the Kinetic Theory of Gases (KTG), Boltzmann Transport Equation (BTE), and Molecular Dynamics (MD) Simulations, We Study the Transport Phenomena in the Knudsen Layer Near a Planar Evaporating Surface. the MD Simulation is First Used to Validate the Assumption Regarding the Anisotropic Velocity Distribution of Vapor Molecules in the Knudsen Layer. based on This Assumption, We Use the KTG to Formulate the Temperature and Density of Vapor at the Evaporating Surface as a Function of the Evaporation Rate and the Mass Accommodation Coefficient (MAC), and We Use These Vapor Properties as the Boundary Conditions to Find …

A Study Of Brain Neuronal And Functional Complexities Estimated Using Multiscale Entropy In Healthy Young Adults, Sreevalsan S. Menon, K. Krishnamurthy

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Brain complexity estimated using sample entropy and multiscale entropy (MSE) has recently gained much attention to compare brain function between diseased or neurologically impaired groups and healthy control groups. Using resting-state functional magnetic resonance imaging (rfMRI) blood oxygen-level dependent (BOLD) signals in a large cohort (n = 967) of healthy young adults, the present study maps neuronal and functional complexities estimated by using MSE of BOLD signals and BOLD phase coherence connectivity, respectively, at various levels of the brain’s organization. The functional complexity explores patterns in a higher dimension than neuronal complexity and may better discern changes in brain functioning. …

Three-Dimensional Rotation Of Paramagnetic And Ferromagnetic Prolate Spheroids In Simple Shear And Uniform Magnetic Field, Christopher A. Sobecki, Yanzhi Zhang, Cheng Wang

Mathematics and Statistics Faculty Research & Creative Works

We examine a time-dependent, three-dimensional rotation of magnetic ellipsoidal particles in a two-dimensional, simple shear flow and a uniform magnetic field. We consider that the particles have paramagnetic and ferromagnetic properties, and we compare their rotational dynamics due to the strengths and directions of the applied uniform magnetic field. We determine the critical magnetic field strength that can pin the particles' rotations. Above the critical field strength, the particles' stable steady angles were determined. In a weak magnetic regime (below the critical field strength), a paramagnetic particle's polar angle will oscillate toward the magnetic field plane while its azimuthal angle …

Strong Circular Dichroism In Chiral Plasmonic Metasurfaces Optimized By Micro-Genetic Algorithm, Zhigang Li, Daniel Rosenmann, David A. Czaplewski, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Strong circular dichroism in absorption in the near-infrared wavelength range is realized by designing binary-pattern chiral plasmonic metasurfaces via the micro-genetic algorithm optimization method. The influence of geometric parameter modifications in the binary-pattern nanostructures on the circular dichroism performance is studied. The strong circular dichroism in absorption is attributed to the simultaneous excitation and field interference of the resonant modes with relative phase delay under linearly polarized incident light. This work provides a universal design method toward the on-demand properties of chiral metasurfaces, which paves the way for future applications in chemical and biological sensing, chiral imaging and spectroscopy.

Rare But Conceivable: Determining The Likelihood Of Meteors And Other Infrequent Events, Michael S. Schmidt, Maria Vega-Westhoff

Engineering Management and Systems Engineering Faculty Research & Creative Works

In the aftermath of a rare but devastating disaster, there is a tendency to overestimate how frequent such an event may be, hence a tendency to overestimate the risk associated with such an event. Those concerned with process safety will acknowledge that though rare, events like meteors, hurricanes, and airplane crashes that can impact chemical plants are conceivable. Typically, though, they have nothing more than feelings to decide whether these events are likely enough to be considered "credible." This compiles data from the literature for several "meteors," both natural and man-made, that often become a cause of general concern after …

Reliability-Based Design Optimization Of Load Sharing Systems Using Ssi-Markov Models, Arun Bala Subramaniyan, Rong Pan, Xiaoping Du

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents a novel single loop approach to design the components of the load sharing systems by optimally allocating the failure probabilities to each component, thereby satisfying the overall system reliability requirement. The Reliability–Based Design Optimization (RBDO) of load sharing systems is computationally intensive due to the dynamic nature of component failure probabilities, since the failure of one component will vary the failure probabilities of other working components. Many RBDO methods have been successfully utilized to design individual components, however using these methods for handling system level reliability constraints is still a challenging task. This is because of a …

Elevated Temperature Mechanical And Microstructural Characterization Of Slm Ss304l, G. R. Hecht, Sriram Praneeth Isanaka, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

SLM built SS304L was annealed and water quenched to minimize residual stress and avoid carbide precipitation. Mini-tensile characterization of strength and elongation at temperature conditions up to 800°C, along with observations of the associated microstructural transformations were utilized to understand the changes produced in SLM SS304L. As-built and annealed specimens were found to exhibit decreasing strength and elongation with increasing temperature as expected. Carbide precipitates appeared after short times at high temperatures within both as-built and annealed specimens for all cases, but no brittle intermetallic phase development was observed for any of the temperatures investigated. While the lack of Sigma, …

Frequency Inspection Of Additively Manufactured Parts For Layer Defect Identification, Aimee Allen, Kevin Johnson, Jason R. Blough, Andrew Barnard, Troy Hartwig, Ben Brown, David Soine, Tristan Cullom, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Additive manufactured (AM) parts are produced at low volume or with complex geometries. Identifying internal defects is difficult as current testing techniques are not optimized for AM processes. The goal of this paper is to evaluate defects on multiple parts printed on the same build plate. The technique used was resonant frequency testing with the results verified through Finite Element Analysis. From these tests, it was found that the natural frequencies needed to detect the defects were higher than the excitation provided by a modal hammer. The deficiencies in this range led to the development of other excitation methods. Based …