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Full-Text Articles in Mechanical Engineering

Design Of Real-Time And Energy-Efficient Driver Assist Systems Using Electroencephalogram And Neuromorphic Computing, Nathan Alan Lutes Jan 2025

Design Of Real-Time And Energy-Efficient Driver Assist Systems Using Electroencephalogram And Neuromorphic Computing, Nathan Alan Lutes

Doctoral Dissertations

Despite the technological breakthroughs in advanced driver assist systems, distracted driving persists as a major challenge to roadway safety. This investigation advances the body of knowledge towards a solution by developing an individualized driver-state detection method using electroencephalogram (EEG) and neuromorphic computing to provide a less invasive and more energy efficient ADAS solution. It furthermore explores the changes in brain functional connectivity under distracted conditions to better understand brain state information that could be used for neuro-feedback intervention systems. The first contribution introduces the concept of using Convolutional Spiking Neural Networks (CSNNs) for recognition of patterns with movement-intention predictive power …


Enhanced Optimization Of Mass Transfer For Carbon Capture And Wastewater Remediation In Algal Systems Through Algorithmic And Bioprocessing Techniques, Peter Ofuje Obidi Jan 2025

Enhanced Optimization Of Mass Transfer For Carbon Capture And Wastewater Remediation In Algal Systems Through Algorithmic And Bioprocessing Techniques, Peter Ofuje Obidi

Doctoral Dissertations

The scalability and industrial deployment of algal cultivation systems are limited by suboptimal mass transfer, constraining their effectiveness in carbon capture and wastewater remediation. This research investigated these challenges through integrated optimization methodologies that combine algorithmic frameworks with enhanced bioprocessing techniques to enhance efficiency, economy, and scalability. A System-of-Systems (SoS) meta-architecture was developed using genetic algorithms and fuzzy assessor functions to demonstrate a pathway toward cost reduction. Rigorous mechanical and chemical characterizations were quantitatively analyzed to reveal existing optimization strategies and further evaluated the best strategies to use in enhancing mass transfer for improved biomass yield. The work also integrates …


Data-Driven Mulitiscale Modeling Of Electrochemical Transport, Non-Linear Electrical Contact, And Additive Manufacturing Processes, Emmanuel Olugbade Jan 2025

Data-Driven Mulitiscale Modeling Of Electrochemical Transport, Non-Linear Electrical Contact, And Additive Manufacturing Processes, Emmanuel Olugbade

Doctoral Dissertations

The growing demand for high-efficiency energy systems and advanced manufacturing technologies requires predictive frameworks that link atomic-scale physics with engineering-scale performance. This dissertation develops a unified multiscale modeling approach that integrates molecular dynamics, density functional theory, finite-element analysis, and machine learning to connect structure, transport, and performance across materials and processes. Depending on the interactions involved, the framework employs loose coupling for parameter transfer, tight coupling for two-way feedback, and hybrid coupling where machine-learning surrogates accelerate high-fidelity simulations while retaining physical interpretability. In electrochemical systems, an XGBoost-enhanced single-particle model reproduces P2D-level electrolyte potential dynamics at roughly one-hundredth the computational cost, …


Identification Of Corrosion Damage, Vibration, And Loose Conections In Aircraft Data Transmission Lines Using Reflected And Transmitted Signals; Formulation Of Vegetable Oil-Based Nanofluids As Cutting Fluids For Mql Machining, Saidanvardzhon Valiev Jan 2025

Identification Of Corrosion Damage, Vibration, And Loose Conections In Aircraft Data Transmission Lines Using Reflected And Transmitted Signals; Formulation Of Vegetable Oil-Based Nanofluids As Cutting Fluids For Mql Machining, Saidanvardzhon Valiev

Doctoral Dissertations

This research presents a novel Frequency Domain Transmitometry (FDT) method that uses transmitted signals (S21) to detect and characterize aircraft data transmission lines (ADTL) corrosion damage without additional reflectometry circuitry. Corrosion experiments were conducted according to ASTM G85-A5 over 14 weeks. Combined FDT and reflected signals (S11) analyses revealed distinct three-peak signatures associated with damage and corrosion. The square root of the Area Under the Curve (AUC) of the FDT damage peak and the Full Width at Three-Quarter Maximum (FW3QM) of the S11 damage peak is correlated with corrosion propagation depth and width. S11 signals were further used for vibration …


Sensor Embedding And Thermal Monitoring Strategies For Laser-Foil-Printing Additive Manufacturing, Tunay Turk Jan 2025

Sensor Embedding And Thermal Monitoring Strategies For Laser-Foil-Printing Additive Manufacturing, Tunay Turk

Doctoral Dissertations

"This work investigates Laser Foil Printing (LFP), a novel metal additive manufacturing (AM) process that fabricates parts layer-by-layer using metal foils. To enhance LFP productivity, the process steps were optimized, and an 88.1% reduction in processing duration was achieved. A unique aspect of this study was the introduction of laser polishing as an edge polishing technique within the LFP process. This innovative approach, employing an overlapping spiral pattern, leverages selective laser remelting and erosion to effectively suppress elevated edges. To stabilize the molten melt pool, a discrete spot scanning strategy was implemented. The fabricated parts were subjected to detailed analysis, …


Additive Manufacturing Of Multifunctional Materials And Composites, John Michael Pappas Jan 2025

Additive Manufacturing Of Multifunctional Materials And Composites, John Michael Pappas

Doctoral Dissertations

"This research focused on developing fundamental knowledge of process-material interactions for additive manufacturing of multifunctional materials that are highly desirable in high-tech industries for potential weight and space savings. Multifunctional materials are very sensitive to defects, which severely hinder performance. Thus, defect formation was systematically studied to develop strategies and methodologies to efficiently fabricate high-performance materials and composites. Blown-powder-based laser additive manufacturing of transparent spinel ceramics was investigated to reduce porosity and cracking, defects that hindered transparency and mechanical properties. A systematic study of processing parameters revealed that laser power and powder flow rate had the largest effects on defect …


Nano-Micro Engineering For Advanced Energy Devices, Tazdik Patwary Plateau Jan 2025

Nano-Micro Engineering For Advanced Energy Devices, Tazdik Patwary Plateau

Doctoral Dissertations

The development of advanced materials and manufacturing techniques for energy storage devices is continuously growing. The research emphasizes micro-engineering, nano-engineering, and advanced materials science, with the goal of enhancing the performance and scalability of manufacturing methods of different materials processing with a view of achieving sustainability. In the micro-engineering domain, novel methods for fabricating thick electrodes with short diffusion paths are introduced, enabling higher mass loading and improved battery performance. Additionally, innovative strategies for optimizing the performance of carbon nanofibers (CNFs) as anode materials in LIBs are explored in the nano-engineering domain. These studies address key challenges such as inter-bonding …


Zeolite 13x Particles With Porous Tio2 Coating And Ag2o Nanoparticles As Multi-Functional Filler Materials For Face Masks, Wei Su, Kaiying Wang, Han Yu, Fateme Fayyazbakhsh, Jeremy Watts, Yue-Wern Huang, Jee-Ching Wang, Xinhua Liang Dec 2024

Zeolite 13x Particles With Porous Tio2 Coating And Ag2o Nanoparticles As Multi-Functional Filler Materials For Face Masks, Wei Su, Kaiying Wang, Han Yu, Fateme Fayyazbakhsh, Jeremy Watts, Yue-Wern Huang, Jee-Ching Wang, Xinhua Liang

Geosciences and Geological and Petroleum Engineering Faculty Research & Creative Works

Adsorbent components in face masks are crucial for protecting individuals exposed to dangerous situations. In this study, one porous TiO2 layer was deposited on zeolite 13X particles by coating hybrid organic/inorganic titanium alkoxide film via molecular layer deposition (MLD), followed by heat treatment to remove organic components in the MLD film. Various concentrations of Ag2O nanoparticles were impregnated on the TiO2-coated 13X particles, offering a wide range of antibacterial, antifungal, and antiviral characteristics. The obtained composite particles were characterized using X-ray photoelectron spectroscopy and thermal gravimetric analysis to study the composition and mass loading of …


Microstructured Microstructure: Effects Of Concentration Variations On Shock Initiation Of Hmx-Based Plastic Explosives, Dana D. Dlott, Lawrence Salvati, Siva Kumar Valluri Dec 2024

Microstructured Microstructure: Effects Of Concentration Variations On Shock Initiation Of Hmx-Based Plastic Explosives, Dana D. Dlott, Lawrence Salvati, Siva Kumar Valluri

Mechanical and Aerospace Engineering Faculty Research & Creative Works

We studied shock-compressed plastic-bonded explosives (PBX) consisting of HMX (cyclotetramethylene-tetranitramine) with PDMS (poly-dimethylsiloxane) binder, where we varied the HMX weight percent (wt%) up to a maximum of 60 wt%. In this lower-concentration regime, HMX particle clustering causes the PBX structure to consist of HMX clusters and PDMS islands. Structural analysis by optical microscopy allowed us to compute a radial correlation function that gives the mean distance from an average HMX particle to the nearest polymer island. Short-duration 20 GPa shocks (4 ns) created hot spots, and time-resolved thermal emission was used to obtain the growth rate of the subsequent deflagration. …


Accelerating Shock-Driven Reactions In Metal Nanocomposites, Siva Kumar Valluri, Edward L. Dreizin, Dana D. Dlott Dec 2024

Accelerating Shock-Driven Reactions In Metal Nanocomposites, Siva Kumar Valluri, Edward L. Dreizin, Dana D. Dlott

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Metal powders are sought as energetic additives to conventional explosives. However, due to their sluggish reaction kinetics with external gaseous oxidizers, pure metals are replaced with metallic composites with intimately mixed condensed phase oxidizers prepared by arrested reactive milling (ARM). Such composites can be initiated by non-thermal, mechanical means; through shear mixing of fuel and oxidizer under a shock compressive load. Since the ARM preparatory technique allows for tuning multiple powder attributes such as fuel/oxidizer of interest, their degree of mixing, amount of oxidizer, particle porosity, among others, a parametric study is crucial in identifying suitable traits for fast reactions …


Hyperspectral Imaging For Temperature Measurements Of Hot Spots In Shocked Plastic-Bonded Explosives, Dhanalakshmi Sellan, Siva Kumar Valluri, Dana D. Dlott Dec 2024

Hyperspectral Imaging For Temperature Measurements Of Hot Spots In Shocked Plastic-Bonded Explosives, Dhanalakshmi Sellan, Siva Kumar Valluri, Dana D. Dlott

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hot spots are formed when energetic microstructures are shocked, and they play a critical role in shock sensitivity. It is important to know both the time-dependent size and temperature of the hot spots, in order to generate a kinetic model to describe reaction growth in plastic-bonded explosives (PBX). Here we use a recently developed technique where PBX is fabricated in the form of a thin wafer, embedded within a transparent polymer binder, and shocked with a laser-launched flyer plate that produces pressures of about 30 GPa range. In this method, every crystal of the cyclotetramethylene-tetranitramine (HMX)-based PBX can be observed …


Uncovering Upconversion Photoluminescence In Layered Pbi2 Above Room Temperature, Sharad Ambardar, Xiaodong Yang, Jie Gao Dec 2024

Uncovering Upconversion Photoluminescence In Layered Pbi2 Above Room Temperature, Sharad Ambardar, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

As a van der Waals (vdW) layered semiconductor material, lead iodide (PbI2) possessing a direct bandgap with strong photoluminescence emission in visible range has gained wide attention in applications of photonic and optoelectronic devices. Here, up conversion photoluminescence (UPL) in exfoliated PbI2 flakes is demonstrated at room temperature and elevated temperatures. The linear power dependence of UPL emission with 532 nm excitation suggests the one-photon involved multiphonon-assisted UPL emission process, which is revealed by the temperature-dependent UPL emission measurement. Meanwhile, the nonlinear power dependence of UPL emission with 561 nm excitation indicates the transition of UPL emission mechanism from linear …


Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou Dec 2024

Fpga-Based Sensors For Distributed Digital Manufacturing Systems: A State-Of-The-Art Review, Laraib Khan, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The combination of distributed digital factories (D2Fs) with sustainable practices has been proposed as a revolutionary technique in modern manufacturing. This review paper explores the convergence of D2F with innovative sensor technology, concentrating on the role of Field Programmable Gate Arrays (FPGAs) in promoting this paradigm. A D2F is defined as an integrated framework where digital twins (DTs), sensors, laser additive manufacturing (laser-AM), and subtractive manufacturing (SM) work in synchronization. Here, DTs serve as a virtual replica of physical machines, allowing accurate monitoring and control of a given manufacturing process. These DTs are supplemented by sensors, providing near-real-time data to …


Thermal Conductivity Characterization Of High Oleic Vegetable Oils Based Hybrid Nanofluids Formulated Using Gnp, Tio2, Mos2, Al2o3 Nanoparticles For Mql Machining, Anthony Chukwujekwu Okafor, Tobechukwu Kingsley Abor, Saidanvar Esanjonovich Valiev, Ignatius Echezona Ekengwu, Abiodun Saka, Monday Uchenna Okoronkwo Dec 2024

Thermal Conductivity Characterization Of High Oleic Vegetable Oils Based Hybrid Nanofluids Formulated Using Gnp, Tio2, Mos2, Al2o3 Nanoparticles For Mql Machining, Anthony Chukwujekwu Okafor, Tobechukwu Kingsley Abor, Saidanvar Esanjonovich Valiev, Ignatius Echezona Ekengwu, Abiodun Saka, Monday Uchenna Okoronkwo

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This paper presents the results of thermal conductivity characterization of six high oleic soybean oil (HOSO) and four high oleic canola oil (HOCO)-based hybrid nanofluids formulated with four types of nanoparticles (Graphene nanoplatelet (xGnP), TiO2, MoS2, and Al2O3) at nanoparticles wt.% concentration from 1 % to 7 % in 1 % increment using the two-step method for use in MQL machining of difficult-to-cut metals. Thermal conductivity of the formulated hybrid nanofluids were measured using Thermtest Transient Hot Wire Liquid Thermal Conductivity Meter at temperatures from 25 °C to 75 °C in increment of 10 °C. Obtained results showed that thermal …


Multiphysics Modeling And Experimental Validation Of High-Strength Steel In Laser Powder Bed Fusion Process, M. Rangapuram, S. Babalola, J. W. Newkirk, L. N. Bartlett, F. W. Liou, K. Chandrashekhara, Stephen R. Cluff Dec 2024

Multiphysics Modeling And Experimental Validation Of High-Strength Steel In Laser Powder Bed Fusion Process, M. Rangapuram, S. Babalola, J. W. Newkirk, L. N. Bartlett, F. W. Liou, K. Chandrashekhara, Stephen R. Cluff

Materials Science and Engineering Faculty Research & Creative Works

Laser powder bed fusion (LPBF) is a subset of the additive manufacturing process in which a laser beam selectively joins the metal powder into a desired part in a sequential layer process. Owing to its complex nature of rapid heating and cooling of the melt pool, there is a need to understand the melt pool behavior and its effects on the final manufactured part. a densely packed powder bed is highly desirable for fabricating a superior part using the LPBF process. in this work, discrete element model was used to generate powder beds with realistic powder properties and various factors …


Biaxial Strain Tuned Upconversion Photoluminescence Of Monolayer Ws2, Shrawan Roy, Xiaodong Yang, Jie Gao Dec 2024

Biaxial Strain Tuned Upconversion Photoluminescence Of Monolayer Ws2, Shrawan Roy, Xiaodong Yang, Jie Gao

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Monolayer tungsten disulfide (1L-WS2) is a direct bandgap atomic-layered semiconductor material with strain tunable optical and optoelectronic properties among the monolayer transition metal dichalcogenides (1L-TMDs). Here, we demonstrate biaxial strain tuned up conversion photoluminescence (UPL) from exfoliated 1L-WS2 flakes transferred on a flexible polycarbonate cruciform substrate. When the biaxial strain applied to 1L-WS2 increases from 0 to 0.51%, it is observed that the UPL peak position is redshifted by up to 60 nm% strain, while the UPL intensity exhibits exponential growth with the up-conversion energy difference varying from − 303 to − 120 meV. The measured …


Temperature Effect On The Properties And Response Of Composite Materials And Plates, Victor Birman Nov 2024

Temperature Effect On The Properties And Response Of Composite Materials And Plates, Victor Birman

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The paper illustrates the effect of temperature on composite material properties and its influence on the response of composite plates. Two composites considered include laminae with uniaxially oriented and with in-plane randomly oriented fibers. Analytical solutions are presented for a uniformly heated large-aspect-ratio plate deforming into a cylindrical surface. The solutions are demonstrated for thermal buckling and natural frequencies for the cases of controlled loading and controlled displacements. Micromechanical residual and lifetime thermally induced stresses at the interface of fibers and matrix are assessed to predict a possible onset of local damage after the curing and during lifetime. The material …


Machine Vision To Provide Quantitative Analysis Of Meltpool Stability For A Coaxial Wire Directed Energy Deposition Process, Braden Mclain, Remy Mathenia, Todd Sparks, Frank Liou Nov 2024

Machine Vision To Provide Quantitative Analysis Of Meltpool Stability For A Coaxial Wire Directed Energy Deposition Process, Braden Mclain, Remy Mathenia, Todd Sparks, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Wire-based additive manufacturing (AM) is at the forefront of complex metal fabrication because of its scalability for large components, potential for high deposition rates, and ease of use. A common goal of wire directed energy deposition (DED) is preserving a stable process throughout deposition. If too little energy is put into the deposition, the wire will stub into the substrate and begin oscillating, creating turbulence within the melt pool. If too much energy exists, the wire will overheat, causing surface tension to take over and create liquid drips as opposed to a solid bead. This paper proposes a computer vision …


Atmosphere Effects In Laser Powder Bed Fusion: A Review, Ben Brown, Cody Lough, Davis Wilson, Joseph Newkirk, Frank Liou Nov 2024

Atmosphere Effects In Laser Powder Bed Fusion: A Review, Ben Brown, Cody Lough, Davis Wilson, Joseph Newkirk, Frank Liou

Materials Science and Engineering Faculty Research & Creative Works

The use of components fabricated by laser powder bed fusion (LPBF) requires the development of processing parameters that can produce high-quality material. Manipulating the most commonly identified critical build parameters (e.g., laser power, laser scan speed, and layer thickness) on LPBF equipment can generate acceptable parts for established materials and moderately intricate part geometries. The need to fabricate increasingly complex parts from unique materials drives the limited research into LPBF process control using underutilized parameters, such as atmosphere composition and pressure. As presented in this review, manipulating atmosphere composition and pressure in laser beam welding has been shown to expand …


Kinetic Modeling Of Dust Grain Dynamics In Electrostatic Sieving, Aaron Berkhoff, Easton Ingram, Fateme Rezaei, Jeffrey Smith, David Bayless, William Schonberg, Daoru Han Oct 2024

Kinetic Modeling Of Dust Grain Dynamics In Electrostatic Sieving, Aaron Berkhoff, Easton Ingram, Fateme Rezaei, Jeffrey Smith, David Bayless, William Schonberg, Daoru Han

Chemical and Biochemical Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith dust particles with applications to the concept of electrostatic sieving. the new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. a case study for a concept of electrostatic sieving was chosen to validate the new model. the simulation achieved similar performance of particle size classification as reported in the literature. the new model is computationally efficient (takes a few minutes on a PC-type laptop computer) so …


Iterative Correction Of Robotic Grinding Using Spatial Feedback For Precision Applications, Philip A. Olubodun, Joseph D. Fischer, Douglas A. Bristow Oct 2024

Iterative Correction Of Robotic Grinding Using Spatial Feedback For Precision Applications, Philip A. Olubodun, Joseph D. Fischer, Douglas A. Bristow

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Since the advent of robots, many tasks that were originally performed by humans have now been tasked to industrial robots. From a manufacturing standpoint, robots have primarily been used in pick-and-place or other non-machining operations that require high repeatability. However, with the increasing availability of CAD/CAM software and the development of high-precision metrology, comes the opportunity to integrate robots into a wider variety of manufacturing processes through the use of feedback control. One such machining operation that is being explored is precision grinding of metal parts. Most other work in this area has focused on force regulation to improve grind …


Wind Shear Induced Tornados With Full Thermodynamic Effects, Kakkattukuzhy M. Isaac Oct 2024

Wind Shear Induced Tornados With Full Thermodynamic Effects, Kakkattukuzhy M. Isaac

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Wind shear-induced Tornado behavior under full thermodynamic formulation using the ideal gas equation is investigated. The computational fluid dynamics model that includes the energy equation is used to obtain solutions of a natural-scale tornado under pressure and temperature boundary conditions that account for their variations vs. altitude in the atmosphere. The present results show significant differences from previous isothermal simulations and those using the Boussinesq model for buoyancy under small temperature differences. Results show that the downdraft observed in tornados originating from supercells, often accompanied by rain and hail can be captured using the present model that simulates the genesis, …


Promoting Synergies To Improve Manufacturing Efficiency In Industrial Material Processing: A Systematic Review Of Industry 4.0 And Ai, Md Sazol Ahmmed, Sriram Praneeth Isanaka, Frank Liou Oct 2024

Promoting Synergies To Improve Manufacturing Efficiency In Industrial Material Processing: A Systematic Review Of Industry 4.0 And Ai, Md Sazol Ahmmed, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The manufacturing industry continues to suffer from inefficiency, excessively high prices, and uncertainty over product quality. This statement remains accurate despite the increasing use of automation and the significant influence of Industry 4.0 and AI on industrial operations. This review details an extensive analysis of a substantial body of literature on artificial intelligence (AI) and Industry 4.0 to improve the efficiency of material processing in manufacturing. This document includes a summary of key information (i.e., various input tools, contributions, and application domains) on the current production system, as well as an in-depth study of relevant achievements made thus far. The …


A Feedforward Kinematic Error Controller With An Angular Positioning Deviations Model For Backlash Compensation Of Industrial Robots, Mitchell R. Woodside, Tian Hao Cui, John Emelko, Soichi Ibaraki, Robert G. Landers, Douglas A. Bristow Oct 2024

A Feedforward Kinematic Error Controller With An Angular Positioning Deviations Model For Backlash Compensation Of Industrial Robots, Mitchell R. Woodside, Tian Hao Cui, John Emelko, Soichi Ibaraki, Robert G. Landers, Douglas A. Bristow

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The accuracy of industrial robots, typically on the order of several millimeters, has inhibited their adoption in advanced aerospace manufacturing applications, such as robotic machining. For this reason, extensive investigations have been conducted to develop solutions to improve their accuracy. These solutions can be categorized into offline and online compensation strategies, both of which have advantages and limitations. Offline compensation has been shown to improve the accuracy of industrial robots by two to three orders of magnitude; however, the sensitivity of these solutions to environmental changes and external disturbances can degrade their performance. In contrast, online compensation, which utilizes real-time …


Impact-Free Gaits For Planar Bipeds: Changing Walking Speed And Gait, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee Oct 2024

Impact-Free Gaits For Planar Bipeds: Changing Walking Speed And Gait, Aakash Khandelwal, Nilay Kant, Ranjan Mukherjee

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The problems of changing the walking speed and stride length of impact-free gaits for point-foot planar bipeds are addressed. The impact-free gaits are designed using an approach developed in prior work. It is shown that the impulse controlled Poincaré map (ICPM) approach can be modified to transition between orbits defining gaits with different walking speeds, and the continuous controller can be changed during the swing phase to transition between gaits that have distinct stride lengths. The effectiveness of the approaches is demonstrated using simulations carried out on a five-link biped.


Development Of Robust Steel Alloys For Laser-Directed Energy Deposition Via Analysis Of Mechanical Property Sensitivities †, Jonathan Kelley, Joseph W. Newkirk, Laura N. Bartlett, Sriram Praneeth Isanaka, Todd Sparks, Saeid Alipour, Frank Liou Oct 2024

Development Of Robust Steel Alloys For Laser-Directed Energy Deposition Via Analysis Of Mechanical Property Sensitivities †, Jonathan Kelley, Joseph W. Newkirk, Laura N. Bartlett, Sriram Praneeth Isanaka, Todd Sparks, Saeid Alipour, Frank Liou

Materials Science and Engineering Faculty Research & Creative Works

To ensure consistent performance of additively manufactured metal parts, it is advantageous to identify alloys that are robust to process variations. This paper investigates the effect of steel alloy composition on mechanical property robustness in laser-directed energy deposition (L-DED). In situ blending of ultra-high-strength low-alloy steel (UHSLA) and pure iron powders produced 10 compositions containing 10–100 wt.% UHSLA. Samples were deposited using a novel configuration that enabled rapid collection of hardness data. The Vickers hardness sensitivity of each alloy was evaluated with respect to laser power and interlayer delay time. Yield strength (YS) and ultimate tensile strength (UTS) sensitivities of …


Boosting Predictive Accuracy Of Single Particle Models For Lithium-Ion Batteries Using Machine Learning, Emmanuel Olugbade, Jonghyun Park Sep 2024

Boosting Predictive Accuracy Of Single Particle Models For Lithium-Ion Batteries Using Machine Learning, Emmanuel Olugbade, Jonghyun Park

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The accuracy of single particle (SP) models for lithium-ion batteries at high C-rates is constrained by lithium concentration gradients in the electrolyte, which affect ionic conductivity, overpotential, and reaction rates. This study addresses these limitations using extreme gradient boosting machine learning (ML). By training our ML model with data from a comprehensive electrochemical (P2D) model and performing sensitivity analysis on key battery parameters, we enhance predictive accuracy. Compared to conventional SP and P2D models under constant current loading, our ML-based SP model achieves similar predictive accuracy to P2D, with significant improvements in computational efficiency. Additionally, the ML-based SP model demonstrates …


A Robust Recurrent Neural Networks-Based Surrogate Model For Thermal History And Melt Pool Characteristics In Directed Energy Deposition, Sung Heng Wu, Usman Tariq, Ranjit Joy, Muhammad Arif Mahmood, Asad Waqar Malik, Frank Liou Sep 2024

A Robust Recurrent Neural Networks-Based Surrogate Model For Thermal History And Melt Pool Characteristics In Directed Energy Deposition, Sung Heng Wu, Usman Tariq, Ranjit Joy, Muhammad Arif Mahmood, Asad Waqar Malik, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In directed energy deposition (DED), accurately controlling and predicting melt pool characteristics is essential for ensuring desired material qualities and geometric accuracies. This paper introduces a robust surrogate model based on recurrent neural network (RNN) architectures—Long Short-Term Memory (LSTM), Bidirectional LSTM (Bi-LSTM), and Gated Recurrent Unit (GRU). Leveraging a time series dataset from multi-physics simulations and a three-factor, three-level experimental design, the model accurately predicts melt pool peak temperatures, lengths, widths, and depths under varying conditions. RNN algorithms, particularly Bi-LSTM, demonstrate high predictive accuracy, with an R-square of 0.983 for melt pool peak temperatures. For melt pool geometry, the GRU-based …


Surrogate-Based Multidisciplinary Optimization For The Takeoff Trajectory Design Of Electric Drones, Samuel Sisk, Xiaosong Du Sep 2024

Surrogate-Based Multidisciplinary Optimization For The Takeoff Trajectory Design Of Electric Drones, Samuel Sisk, Xiaosong Du

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Electric vertical takeoff and landing (eVTOL) aircraft attract attention due to their unique characteristics of reduced noise, moderate pollutant emission, and lowered operating cost. However, the benefits of electric vehicles, including eVTOL aircraft, are critically challenged by the energy density of batteries, which prohibit long-distance tasks and broader applications. Since the takeoff process of eVTOL aircraft demands excessive energy and couples multiple subsystems (such as aerodynamics and propulsion), multidisciplinary analysis and optimization (MDAO) become essential. Conventional MDAO, however, iteratively evaluates high-fidelity simulation models, making the whole process computationally intensive. Surrogates, in lieu of simulation models, empower efficient MDAO with the …


Heat Treatment Post-Processing For The Improved Mechanical Properties Of Scalmalloy® Processed Via Directed Energy Deposition, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Frank Liou Aug 2024

Heat Treatment Post-Processing For The Improved Mechanical Properties Of Scalmalloy® Processed Via Directed Energy Deposition, Rachel Boillat-Newport, Sriram Praneeth Isanaka, Frank Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

As high-strength aluminum alloys present several processability issues with additive manufacturing (AM), Scalmalloy®, an Al-Mg-Sc-Zr-based alloy, has been developed. This alloy is age-hardenable, allowing it to precipitate out a strengthening precipitate phase, Al3(Sc,Zr). The manufacturer recommends a single-stage aging treatment at 325 °C for 4 h; however, the majority of the literature studies utilize a powder bed processing known as selective laser melting (SLM) over powder-fed processing directed energy deposition (DED). This study addresses the lack of information on heat treatments for DED fabrication by exploring the application of artificial aging temperatures of 300–400 °C for 2, 4, and 6 …