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California Polytechnic State University, San Luis Obispo

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Articles 1411 - 1440 of 1642

Full-Text Articles in Mechanical Engineering

Development Of A Low Cost Handheld Microfluidic Phosphate Colorimeter For Water Quality Analysis, Sean C. Kaylor Aug 2009

Development Of A Low Cost Handheld Microfluidic Phosphate Colorimeter For Water Quality Analysis, Sean C. Kaylor

Master's Theses

This thesis describes the design, fabrication, and testing process for a microfluidic phosphate colorimeter utilized for water quality analysis. The device can be powered by, and interfaced for data collection with, a common cell phone or laptop to dramatically reduce costs. Unlike commercially available colorimeters, this device does not require the user to measure or mix sample and reagent. A disposable poly(dimethylsiloxane) (PDMS) microfluid chip, powered by an absorption pumping mechanism, was used to draw water samples, mix the sample at a specific ratio with a molybdovanadate reagent, and load both fluids into an onboard cuvette for colorimetric analysis. A …


Performance Analysis And Life Prediction For Small Wind Turbine Blades: A Wood Laminate Case Study, Christopher James Nosti Aug 2009

Performance Analysis And Life Prediction For Small Wind Turbine Blades: A Wood Laminate Case Study, Christopher James Nosti

Master's Theses

A detailed study of the fatigue life of wooden wind turbine blades for a new 10 kilowatt system was undertaken. A numerical model of the blades was created using the technical software package MATLAB in order to estimate the maximum stress occurring within the blade in response to changes in wind velocities based on a wind profile approximating the location where these turbines are expected to operate. The material properties of the wooden laminate were measured using an Instron tensile test machine and were found to be in line with published values. In parallel with this effort, a three dimensional …


Design And Development Of Rapid Battery Exchange Systems For Electric Vehicles To Be Used As Efficient Student Transportation, Jonathan A. Bevier Jul 2009

Design And Development Of Rapid Battery Exchange Systems For Electric Vehicles To Be Used As Efficient Student Transportation, Jonathan A. Bevier

Master's Theses

Rapid battery exchange systems were built for an electric van and pedal assist electric bike as a method of eliminating the need to recharge the vehicles batteries in order to increase the feasibility of using electric propulsion as a method of efficient student transportation. After selecting proper materials it was found that the systems would need a protective coating to ensure consistent operation. 1020 cold rolled steel samples coated with multiple thicknesses of vinyl resin paint, epoxy resin paint, and powder coating were subjected to environmental wear tests in order to determine if the type and thickness of common protective …


Drop Impact Reliability Of Edge-Bonded Lead-Free Chip Scale Packages, Andrew Farris, Jianbiao Pan, Albert Liddicoat, Michael Krist, Nicholas Vickers, Brian J. Toleno, Dan Maslyk, Dongkai Shangguan, Jasbir Bath, Dennis Willie, David A. Geiger Jul 2009

Drop Impact Reliability Of Edge-Bonded Lead-Free Chip Scale Packages, Andrew Farris, Jianbiao Pan, Albert Liddicoat, Michael Krist, Nicholas Vickers, Brian J. Toleno, Dan Maslyk, Dongkai Shangguan, Jasbir Bath, Dennis Willie, David A. Geiger

Industrial and Manufacturing Engineering

This paper presents the drop test reliability results for edge-bonded 0.5 mm pitch lead-free chip scale packages (CSPs) on a standard JEDEC drop reliability test board. The test boards were subjected to drop tests at several impact pulses, including a peak acceleration of 900 Gs with a pulse duration of 0.7 ms, a peak acceleration of 1500 Gs with a pulse duration of 0.5 ms, and a peak acceleration of 2900 Gs with a pulse duration of 0.3 ms. A high-speed dynamic resistance measurement system was used to monitor the failure of the solder joints. Two edge-bond materials used in …


Development Of A Reusable Aerospike Nozzle For Hybrid Rocket Motors, Patrick Lemieux Jun 2009

Development Of A Reusable Aerospike Nozzle For Hybrid Rocket Motors, Patrick Lemieux

Mechanical Engineering

The Department of Mechanical Engineering at the California Polytechnic State University, San Luis Obispo, has developed an innovative program of experimental research and development on hybrid rocket motors (where the fuel and the oxidizer are in different phases prior to combustion). One project currently underway involves the development of aerospike nozzles for such motors. These nozzles, however, are even more susceptible to throat ablation than regular converging-diverging nozzles, due the nature of their flow expansion mechanism. This paper presents the result of a recent development project focused on reducing throat ablation in hybrid rocket motor nozzles. Although the method is …


Design, Construction And Evaluation Of A Multi Layered Solar Distillation Prototype, Arlen A. Flanagan Jun 2009

Design, Construction And Evaluation Of A Multi Layered Solar Distillation Prototype, Arlen A. Flanagan

BioResource and Agricultural Engineering

Water is arguably the most important resource to any individual; especially in areas of deserts and open oceans where drinkable water suppliers are scarce. The prototype Solar Desalination Unit allows normally undrinkable water to be distilled into a potable source with minimal inputs. The unit’s main power source is focused sunlight to thermally heat water inducing evaporation which is then condensed and collected. While solar desalination has been around for many years, lately more complex designs have been investigated in order to increase yields and efficiency. This paper focuses on the design, construction and testing of a Multi-Plate Solar Desalination …


The Magic Atm, Amber Iraeta, Jason Sy, August Brower Jun 2009

The Magic Atm, Amber Iraeta, Jason Sy, August Brower

Mechanical Engineering

No abstract provided.


Electro Mechanical Actuator Test Stand For In-Flight Experiments, Michael Koopmans, Catlin Mattheis, Austin Lawrence Jun 2009

Electro Mechanical Actuator Test Stand For In-Flight Experiments, Michael Koopmans, Catlin Mattheis, Austin Lawrence

Mechanical Engineering

The Prognostic Center of Excellence at NASA Ames is currently researching actuator prognostics, specifically in the application of electro mechanical actuators (EMA’s). Cal Poly ME students Michael Koopmans and Catlin Mattheis and EE student Austin Lawrence have chosen to undertake the task of building a test stand that will be flown in flight while testing EMA’s specific faults. A stand was designed to fit inside a standard 19” rack, take power from the aircraft 3 EMA’s, a computer, data acquisition, and electric magnets switches are powered. A MIL STD 1553 interface is present to allow fault injection. Vibration and temperature …


Simulation Of An Oxidizer-Cooled Hybrid Rocket Throat: Methodology Validation For Design Of A Cooled Aerospike Nozzle, Peter Alexander Brennen Jun 2009

Simulation Of An Oxidizer-Cooled Hybrid Rocket Throat: Methodology Validation For Design Of A Cooled Aerospike Nozzle, Peter Alexander Brennen

Master's Theses

A study was undertaken to create a finite element model of a cooled throat converging/diverging rocket nozzle to be used as a tool in designing a cooled aerospike nozzle. Using ABAQUS, a simplified 2D axisymmetric model was created featuring only the copper throat and stainless steel support ring, which were brazed together for the experimental test firings. This analysis was a sequentially coupled thermal/mechanical model. The steady state thermal data matched closely to experimental data. The subsequent mechanical model predicted a life of over 300 cycles using the Manson-Halford fatigue life criteria. A mesh convergence study was performed to establish …


Non-Linear Contact Analysis Of Meshing Gears, Chun Hung Lee Jun 2009

Non-Linear Contact Analysis Of Meshing Gears, Chun Hung Lee

Master's Theses

Gear transmission systems are considered one of the critical aspects of vibration analysis, and it contains various potential faults such as misalignment, cracks, and noise. Therefore, it requires vibration monitoring to ensure the system is operating properly. Case mounted accelerometers are frequently used to monitor frequencies in a system. However, it is not a simple task to identify and interpret the acceleration data since there are many gear mesh frequencies present. One of the approaches utilized by researchers to perform gear diagnostic is Finite Element Modeling. This study focuses on stiffness cycle and meshing stiffness of non-linear quasi-static finite element …


Mechanical Simulation Of Articular Cartilage Based On Experimental Results, Kevin Matthew Stewart Jun 2009

Mechanical Simulation Of Articular Cartilage Based On Experimental Results, Kevin Matthew Stewart

Master's Theses

Recently, a constituent based cartilage growth finite element model (CGFEM) was developed in order to predict articular cartilage (AC) biomechanical properties before and after growth. Previous research has noted limitations in the CGFEM such as model convergence with growth periods greater than 12 days. The main aims of this work were to address these limitations through (1) implementation of an exact material Jacobian matrix definition using the Jaumann-Kirchhoff (J-K) method and (2) quantification of elastic material parameters based upon research findings of the Cal Poly Cartilage Biomechanics Group (CPGBG). The J-K method was successfully implemented into the CGFEM and exceeded …


Carbon Fiber Leaf Springs For Adaptive Cross Country Skiing, William Drew Atkinson Jun 2009

Carbon Fiber Leaf Springs For Adaptive Cross Country Skiing, William Drew Atkinson

Master's Theses

This work describes the development of a custom sit ski for US Ski Team paralympian Greg Mallory from concept through prototype fabrication. The ski consists of a custom seat molded specifically for the athlete, carbon fiber leaf springs, and a custom binding attachment system compatible with NNN style cross country bindings. The sit ski is designed to maximize poling power through the use of an upright rather than reclined seating position, allowing for increased utilization of core muscle strength. The springs were designed based on information gathered by a custom National Instruments data acquisition system, and stiffness analysis was conducted …


An Experiment On Integrated Thermal Management Using Metallic Foam, Derek M. Geiger May 2009

An Experiment On Integrated Thermal Management Using Metallic Foam, Derek M. Geiger

Master's Theses

This report details an approach to using metal foam heat exchangers inside an integrated thermal management system on a variable cycle engine. The propulsion system of interest is a variable cycle engine with an auxiliary, variable flow rate fan. The feasibility of utilizing an open-celled metallic foam heat exchanger in the ducting between the constant and variable-fans on this variable cycle engine to cool the avionics was explored using an experimental approach. Two heat exchangers, 6.3 inch width by 6.3 inch length by 0.5 inch thickness, were constructed from 20 and 40 pores per inch (PPI) metal foam and tested. …


Dynamics Simulation And Malfunction Diagnosis Of Heavy Machinery Using Msc Adams, Dewen Kong, Jim M. Meagher, Xi Wu Apr 2009

Dynamics Simulation And Malfunction Diagnosis Of Heavy Machinery Using Msc Adams, Dewen Kong, Jim M. Meagher, Xi Wu

Mechanical Engineering

No abstract provided.


Integrating Adams Software Into An Upper Division Mechanical Design And Analysis Course, Xi Wu, Dewen Kong, Jim Meagher Apr 2009

Integrating Adams Software Into An Upper Division Mechanical Design And Analysis Course, Xi Wu, Dewen Kong, Jim Meagher

Mechanical Engineering

No abstract provided.


Simulating The Growth Of Articular Cartilage Explants In A Permeation Bioreactor To Aid In Experimental Protocol Design, Timothy P. Ficklin, Andrew Davol, Stephen M. Klisch Apr 2009

Simulating The Growth Of Articular Cartilage Explants In A Permeation Bioreactor To Aid In Experimental Protocol Design, Timothy P. Ficklin, Andrew Davol, Stephen M. Klisch

Mechanical Engineering

Recently a cartilage growth finite element model (CGFEM) was developed to solve nonhomogeneous and time-dependent growth boundary-value problems (Davol et al., 2008, “A Nonlinear Finite Element Model of Cartilage Growth,” Biomech. Model. Mechanobiol., 7, pp. 295–307). The CGFEM allows distinct stress constitutive equations and growth laws for the major components of the solid matrix, collagens and proteoglycans. The objective of the current work was to simulate in vitro growth of articular cartilage explants in a steady-state permeation bioreactor in order to obtain results that aid experimental design. The steady-state permeation protocol induces different types of mechanical stimuli. When the specimen …


Teaming Multi-Level Classes On Industry Projects, Lizabeth Schlemer, Jose Macedo Mar 2009

Teaming Multi-Level Classes On Industry Projects, Lizabeth Schlemer, Jose Macedo

Industrial and Manufacturing Engineering

For the past few years we experimented with teaming students from a sophomore-level class and a senior-level class to work on industry projects. The classes are “work design” and “facilities design.” Projects are selected to require the application of knowledge from both disciplines. In addition, the projects are selected from small local companies. The intent of this paper is to describe the benefits and difficulties associated with this methodology. While specific classes in this experience are typical of an industrial engineering curriculum, the lessons learned and benefits could translate to other disciplines.


Use Of Ultrasonic Sensors In The Development Of An Electronic Travel Aid, Chris Gearhart, Alex Herold, Brian Self, Charles Birdsong, Lynne Slivovsky Feb 2009

Use Of Ultrasonic Sensors In The Development Of An Electronic Travel Aid, Chris Gearhart, Alex Herold, Brian Self, Charles Birdsong, Lynne Slivovsky

Mechanical Engineering

Ultrasonic sensors present one of the most cost-effective digital distance measurement systems available for mobile applications. Their effectiveness is limited, however, in applications involving complex environments and when information on sensor position is unavailable. This paper focuses on the implementation and limitations of ultrasonic sensors and system design considerations during development of an Electronic Travel Aid [ETA] for the visually impaired utilizing ultrasonic sensors and vibrotactile feedback. Our work with sensors included signal filtering and triangulation to improve performance characteristics of ultrasonic-based measurements. Additionally, we describe the use of computer modeling to aid in the design of ultrasonic sensor systems.


Optimization Of Engineering Tolerance Design Using Revised Loss Functions, Jeh-Nan Pan, Jianbiao Pan Feb 2009

Optimization Of Engineering Tolerance Design Using Revised Loss Functions, Jeh-Nan Pan, Jianbiao Pan

Industrial and Manufacturing Engineering

Engineering tolerance design plays an important role in modern manufacturing. Both symmetric and asymmetric tolerances are common in many manufacturing processes. Recently, various revised loss functions have been proposed for overcoming the drawbacks of Taguchi's loss function. In this article, Kapur's economic tolerance design model is modified and the economic specification limits for both symmetric and asymmetric losses are established. Three different loss functions are compared in the optimal symmetric and asymmetric tolerance design: a revised Taguchi quadratic loss function, an inverted normal loss function and a revised inverted normal loss function. The relationships among the three loss functions and …


Undergraduate Engineers Develop Hydraulic Servo Control Systems Using Model-Based Design With Simulink, Charles Birdsong Feb 2009

Undergraduate Engineers Develop Hydraulic Servo Control Systems Using Model-Based Design With Simulink, Charles Birdsong

Mechanical Engineering

In the past, control engineering was the exclusive province of computer and electrical engineers with advanced degrees and years of experience in low-level programming languages. Today, engineers and students alike can use Model-Based Design to rapidly design and implement real-time control systems without having to learn low-level programming. Used throughout the automotive and aerospace industries, Model-Based Design places a high-level system model at the center of development. This approach helps engineering students understand not only the basic physics of system components, but also the interaction between components and the behavior of the overall system.


A System For Measuring The Lift And Drag Forces Of A Spinning Golf Ball Held Fixed Within A Wind Tunnel, Ryan R. Miller Feb 2009

A System For Measuring The Lift And Drag Forces Of A Spinning Golf Ball Held Fixed Within A Wind Tunnel, Ryan R. Miller

Master's Theses

A system was designed, built and tested in order to test the aerodynamic properties of a standard golf ball in a wind tunnel manufactured by ELD, Inc. model 406(B). The system consists of a rotating shaft, on which the golf ball is attached, connected to a two-axis force transducer. Additionally, an automated data acquisition system was built for enhanced precision of measurements. Data for wind speeds up to 160 ft/s and rotational speeds up to 8,600 rpm were obtained and analyzed. The purpose of the designed apparatus was to allow for studies to better understand the lift and drag coefficients …


Temperature Influence And Heat Management Requirements Of Microalgae Cultivation In Photobioreactors, Thomas Hagen Mehlitz Feb 2009

Temperature Influence And Heat Management Requirements Of Microalgae Cultivation In Photobioreactors, Thomas Hagen Mehlitz

Master's Theses

Microalgae are considered one of the most promising feedstocks for biofuel production for the future. The most efficient way to produce vast amounts of algal biomass is the use of closed tubular photobioreactors (PBR). The heat requirement for a given system is a major concern since the best algae growth rates are obtained between 25-30 °C, depending on the specific strain. A procedure to determine temperature influence on algal growth rates was developed for a lab-scale PBR system using the species Chlorella. A maximum growth rate of 1.44 doublings per day at 29 °C (optimal temperature) was determined. In addition, …


Finding And Optimising The Key Factors For The Multiple-Response Manufacturing Process, Jeh-Nan Pan, Jianbiao Pan, Chun-Yi Lee Jan 2009

Finding And Optimising The Key Factors For The Multiple-Response Manufacturing Process, Jeh-Nan Pan, Jianbiao Pan, Chun-Yi Lee

Industrial and Manufacturing Engineering

With the advent of modern technology, manufacturing processes became so sophisticated that a single quality characteristic cannot reflect the true product quality. Thus, it is essential to perform the key factor analysis for the manufacturing process with multiple-input (factors) and multiple-output (responses). In this paper, an integrated approach of using the desirability function in conjunction with the Mahalanobis-Taguchi-Gram Schmit (MTGS) system is proposed in order to find and optimise the key factors for a multiple-response manufacturing process. The aim of using the MTGS method is to standardise and orthogonalise the multiple responses so that the Mahalanobis distance for each run …


Effects Of Reflow Profile And Thermal Conditioning On Intermetallic Compound Thickness For Snagcu Soldered Joints, Jianbiao Pan, Tzu-Chien Chou, Jasbir Bath, Dennis Willie, Brian J. Toleno Jan 2009

Effects Of Reflow Profile And Thermal Conditioning On Intermetallic Compound Thickness For Snagcu Soldered Joints, Jianbiao Pan, Tzu-Chien Chou, Jasbir Bath, Dennis Willie, Brian J. Toleno

Industrial and Manufacturing Engineering

Purpose – The purpose of this paper is to investigate the effects of reflow time, reflow peak temperature, thermal shock and thermal aging on the intermetallic compound (IMC) thickness for Sn3.0Ag0.5Cu (SAC305) soldered joints.
Design/methodology/approach – A four-factor factorial design with three replications is selected in the experiment. The input variables are the peak temperature, the duration of time above solder liquidus temperature (TAL), solder alloy and thermal shock. The peak temperature has three levels, 12, 22 and 32°C above solder liquidus temperatures (or 230, 240 and 250°C for SAC305 and 195, 205, and 215°C for SnPb). The TAL has …


The Effect Of Ultrasonic Frequency On Gold Wire Bondability And Reliability, Jianbiao Pan, Minh-Nhat Le, Cuong Van Pham Jan 2009

The Effect Of Ultrasonic Frequency On Gold Wire Bondability And Reliability, Jianbiao Pan, Minh-Nhat Le, Cuong Van Pham

Industrial and Manufacturing Engineering

This paper presents a systematic study on the effect of 120 KHz ultrasonic frequency on the bondability and reliability of fine pitch gold wire bonding to pads over an organic substrate with gold metallizations. The study was carried out on a thermosonic ball bonder that is allowed to easily switch between ultrasonic frequencies of 60 KHz and 120 KHz by changing the ultrasonic transducer and the ultrasonic generator. Bonding parameters were optimized through the design of experimental methodology for four different cases: 25.4 mm wire at 60 kHz, 25.4 mm wire at 120 kHz, 17.8 mm wire at 60 kHz, …


Me 347 Fluid Mechanics Lab Experiments, 7th Edition Jan 2009

Me 347 Fluid Mechanics Lab Experiments, 7th Edition

Mechanical Engineering Lab Manuals

Welcome to the documentation used to describe and conduct ten fluid mechanics experiments that are located in the Fluid Mechanics Laboratory in Building 192, Room 102, at Cal Poly State University. All of the experiments are designed to illustrate many of the concepts presented in undergraduate fluid mechanics classes. The first objective of each lab is to give students hands-on experience with fluid mechanics experiments. This includes working with standard facilities and instrumentation found in fluid mechanics laboratories. The second objective of each lab is to learn how to use experimentally collected data to either validate an analytical model for …


The Effectiveness Of Asynchronous Podcasting Of Classes, John Chen Jan 2009

The Effectiveness Of Asynchronous Podcasting Of Classes, John Chen

Mechanical Engineering

In this study we examine in some detail the effectiveness of enhanced podcasting compared with traditional face-to-face class meeting. Enhanced podcasting goes beyond simply recording the audio portion of a lecture. It may include the video footage from the class meeting or, as in our case, the presented material (including each written pen stroke) exactly as seen by students sitting in the classroom with the instructor. The course we studied is Applied Thermodynamics, a junior-level course for mechanical engineering students. For this study we had access to three sections of the course, all taught by the same faculty member. For …


Harvesting Human Exercise Power At The Cal Poly Rec Center: Exercise Bike Power Generator Ii, Jared Rounsevell, Claire M. Shubert, Matthew Snitowsky, Andrew Wong Jan 2009

Harvesting Human Exercise Power At The Cal Poly Rec Center: Exercise Bike Power Generator Ii, Jared Rounsevell, Claire M. Shubert, Matthew Snitowsky, Andrew Wong

Mechanical Engineering

The overall goal of this project is to create a workable system to harvest the power generated on exercise bikes at the Cal Poly Rec Center so that the electricity produced can eventually be sent to the power grid. Our part of the project will focus on the mechanical harvesting of this power with the goal of using the product to run the Morningstar ProStar 12V 30 amp charge controller available from the 2007 project. Eventually, the power produced could be fed to the grid in the appropriate form. The finished result of this project should be marketable to exercise …


Transient Refrigerant Migration And Oil Distribution Of An R134a Automotive A/C System, Steffen Peuker, P. S. Hrnjak Jan 2009

Transient Refrigerant Migration And Oil Distribution Of An R134a Automotive A/C System, Steffen Peuker, P. S. Hrnjak

Mechanical Engineering

Automotive fixed orifice tube (FOT) systems are especially prone to cycling losses due to their clutch cycling operation. Therefore, it is important to better understand the dynamics of the refrigerant and oil migration during transient events such as cycling and start-up. To measure the refrigerant mass and oil distribution of an automotive R134a FOT breadboard system, two ball valves around each component are added. By simultaneously closing the valves, the refrigerant and oil is trapped in different sections of the system and can be measured. The transient refrigerant migration during a stop-start transient as well as the refrigerant mass distribution …


Drop Impact Dynamic Response Study Of Jedec Jesd22-B111 Test Board, Michael Krist, Jianbiao Pan, Andrew Farris, Nicolas Vickers Nov 2008

Drop Impact Dynamic Response Study Of Jedec Jesd22-B111 Test Board, Michael Krist, Jianbiao Pan, Andrew Farris, Nicolas Vickers

Industrial and Manufacturing Engineering

Mobile and handheld electronic devices are prone to being dropped. This drop event may result in failure of solder joints inside these devices. The need for RoHS compliant boards coupled with the demand for reliable electronics has resulted in the development of the JEDEC Standard JESD22-B111 to standardize the method of drop testing surface mount electronic components. However, there has been little study on the effects of additional mass on the board and rigidity of the board on drop test reliability. This paper examines the drop impact dynamic responses of the JEDEC JESD22-B111 board. Of interest are the effects of …