Mechanical Engineering Commons^™

Ductility And Use Of Titanium Alloy And Stainless Steel Aerospace Fasteners, Jarrod Talbott Whittaker

USF Tampa Graduate Theses and Dissertations

The main purpose of this thesis is to investigate the ductility and application of titanium alloys, like titanium 6Al-4V, when used in aerospace fasteners compared to more conventional stainless steel aerospace fasteners such as A286. There have been concerns raised about the safe usability of titanium 6-4 in the aerospace industry due to its lack of strain hardening. However, there is a lack of data pertaining to this concern of safe usage which this thesis aims to address. Tensile tests were conducted to find the ductility indexes of these fasteners which quantify the amount of plastic to elastic elongation. From …

Long-Term Stability Of 14yt-4sc Alloy At High Temperature, Lulu Li, Weizong Xu, Mostafa Saber, Yuntian Zhu, Carl C. Koch, Ronald O. Scattergood

Mechanical and Materials Engineering Faculty Publications and Presentations

14YT alloy (Fe-14Cr-0.25wt.%Y2O3-0.4wt.%Ti) with 4 at.% Sc addition was previously reported to exhibit a nanoscale microstructure and high strength when annealed at temperatures up to 1000 °C (0.65Tm) for 1 hour. Here we report that the microstructure and mechanical behavior of 14YT-4Sc alloy after long-term annealing for up to 60 hours at 1000 °C. FIB analysis shows abnormal grain growth with annealing time, while a large fraction of the matrix still consists of nanoscale grains. TEM images reveal a slight growth of nano grains, with estimated grain growth exponent, n, to be 0.29. Sc-Ti-Y-O enriched nano oxide particles (nm) were …

A Microstructure And Hardness Study Of Functionally Graded Materials Ti6al4v/Tic By Laser Metal Deposition, Jingwei Zhang, Yunlu Zhang, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Materials Science and Engineering Faculty Research & Creative Works

Crack free functionally graded material (FGM) Ti6Al4V-TiC has been fabricated by laser metal deposition (LMD) using TiC and Ti6Al4V powder which were premixed for different ratios. This study focuses on the influence of laser processing parameters and TiC compositional distribution on microstructure, Vickers hardness and phase. The microstructure is analyzed by scanning electron microscopy (SEM), x-ray diffraction (XRD) and hardness tests. Primary carbide, eutectic carbide and unmelted carbide are found in the deposit area. When laser power increased, the primary and secondary dendrite arm spacing increased. The laser power and scanning speed did not influence the Vickers hardness distribution significantly.

Laser Metal Deposition Of Functionally Gradient Materials From Elemental Copper And Nickel Powders, Sreekar Karnati, Todd E. Sparks, Frank W. Liou, Joseph William Newkirk, Karen M. Brown Taminger, William J. Seufzer

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work deals with the planning and fabrication of a functionally gradient copper-nickel composition via Laser Metal Deposition (LMD). Various compositions of copper and nickel were made by blending different weight percentages which were then sequentially deposited to fabricate functionally gradient copper-nickel thin-wall structures. Analyses were performed by sectioning the thin-wall samples for metallographic, hardness, X-ray diffraction (XRD) and Energy Dispersive X-ray Spectroscopy (EDS) studies. The fabrication was studied for identifying and corroborating the deposited compositions and their corresponding gradients. XRD analyses were performed to identify the crystal structure of the deposit. EDS analysis was instrumental in identifying the variation …

Microstructure And Property Of Tib-Reinforced Ti Alloy Composites By Laser Metal Deposition, Yunlu Zhang, Jingwei Zhang, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

TiB-reinforced Ti alloy composites have been laser deposited with pre-alloyed Ti-6Al4V-1B powder. The microstructure of the as-deposited and heat treated composites have been characterized in detail using scanning electron microscope (SEM). A homogeneous dispersion of needle-like TiB precipitates is formed in the Ti-6Al-4V α/β matrix. TiB precipitates promote formation of small near equaxed α/β grain after β annealing process. The micro-hardness of the laser deposited composites increase 20-30% with 5 vol. % TiB precipitates compared to unreinforced Ti-6Al-4V deposits.

Effects Of Temperature On Aqueous Freeform Extrusion Fabrication, Jie Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An experimental study was conducted to investigate the effect of temperature on ceramic parts produced by paste extrusion based additive manufacturing followed by sintering. A computer-controlled gantry system equipped with a piston extruder was used to extrude aqueous alumina paste. The system includes a temperature control subsystem that allows for freeform extrusion fabrication inside a low-temperature (<0°C) chamber. It can also be used for fabricating parts on a hot plate at ambient or higher temperatures (≥20°C). Test specimens were fabricated from aqueous aluminum pastes at -20°C in the low-temperature chamber and also on the hot plate at 40°C. The minimum angles achievable by these two processes for part fabrication, without use of support material, were compared. Also compared were the relative density and mechanical properties of the parts obtained after sintering. Microstructures were examined via scanning electron microscopy in order to obtain a deeper understanding of the effect of fabrication temperature.

Freeform Extrusion Fabrication Of Titanium Fiber Reinforced Bioactive Glass Scaffolds, Albin Thomas, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Although implants made with bioactive glass have shown promising results for bone repair, their application in repairing load-bearing long bones is limited due to their low fracture toughness and fairly fast degradation response in vivo. In this paper, we describe our investigation of freeform extrusion fabrication of silicate based 13-93 bioactive glass scaffolds reinforced with titanium fibers. A composite paste was prepared with 13-93 bioactive glass filled with titanium fibers (~16 µm in diameter and aspect ratio of ~250) having a volume fraction of 0.4 vol. %. This paste was then extruded to fabricate scaffolds with an extrudate diameter …

Characterization Of Hydrogel Curing Methods For Manufacturability, Hannah E. Brown, Rebecca K. Kramer, Edward L. White

The Summer Undergraduate Research Fellowship (SURF) Symposium

In the field of soft robotics, hydrogels possess material properties that allow them to function as both soft strain sensors and dielectric elastomer actuators. However, there is still much that needs to be understood about the curing process of hydrogels and the resulting material characteristics before manufacturing these devices can be accomplished. In this study, we investigated the effect of curing time and sample volume on the as-cured material properties of acrylamide-based hydrogels hydrated with lithium and magnesium chloride salt solutions. Samples were cured at room temperature, 60° C and 100° C, and the resulting changes in mechanical stiffness and …

Fracture Mechanics-Based Simulation Of Pv Module Delamination, Dominic I. Jarecki, Johanna B. Palsdottir, Peter Bermel, Marisol Koslowski

The Summer Undergraduate Research Fellowship (SURF) Symposium

Photovoltaic (PV) cells are rapidly growing as a renewable alternative to fossil fuels like coal, oil, and natural gas. However, greater adoption has also reduced government subsidies, placing the onus of making solar panels economically competitive on innovative research. While multiple methods have been considered for reducing costs, with each reduction in cost comes the associated peril of reduction in quality and useful lifetime. Several problems considered solved have now resurfaced as potential failure mechanisms with the introduction of cheaper PV cell technologies. However, to remain economically viable, PV modules will not only have to become cheaper, they will have …

Towards An Optical In-Line Characterization Of Nano Petals, Yiming Ding, Huisung Kim, Euiwon Bae

The Summer Undergraduate Research Fellowship (SURF) Symposium

Carbon Nano Petals (i.e. CNPs) are cantilevered multilayer grapheme sheets that are seeded from core graphite fibers. The resulting structure offers a possibility of minimizing interfacial losses in transport application, improved interactions with surrounding matrix materials in composites, and a route toward substrate independence for device applications. The mass production of CNPs on the substrate required a method that can provide synchronous feedback on the sample status without pulling them out of the production line. Different optical properties can be observed when surfaces with different roughness are illuminated with a highly coherent light such as a laser beam. Similarly, CNPs …

Application Of Fiscal Incentives For Development Of East Natuna Gas Field For Long-Term National Natural Gas Demand, Marwan Batubara, Widodo Wahyu Purwanto, Akhmad Fauzi

Makara Journal of Technology

East Natuna gas field, which has proven reserves of 46 trillion cubic feet, is projected to meet long-term natural gas needs. However, CO2-content of the gas reserves reaches 71%, leading to expensive development costs. This research investigates the feasibility of the field based on several fiscal incentives. Firstly, gas supply-demand until year 2040 was analyzed. Then, based on the analysis, the field was developed using high CO2 gas separation technology to produce gas of 1300 MMSCFD in 2023, 2600 MMSCFD in 2031, and 3900 MMSCFD in 2039. Finally, the economic feasibility was assessed using cash flow analysis in accordance with …

Transmission Electron Microscopy Characterization Of High-Temperatur Oxidation Of Fe-20cr-5al Alloy Prepared By Focused Ion Beam Technique, Mohammad Dani, Pudji Untoro, Teguh Yulius Surya Panca Putra, Parikin Parikin, Joachim Mayer, Arbi Dimyati

Makara Journal of Technology

The Focused Ion Beam (FIB) technique was applied for cross section preparation of the oxidized alloy for Transmission Electron Microscopy (TEM) study. Prior to preparation, the specimens of Fe-20Cr-5Al alloy sheet were oxidized in air at 1200 oC for 2 minutes, 10 minutes, 2 hours, and 100 hours. The microstructure and elemental composition of the samples were characterized using TEM equipped with an Energy Dispersive X-Ray Spectroscopy (EDX). The Electron Energy Loss Spectroscopy (EELS) was used to determine of the light elements. The TEM investigation reveals remarkable microstructure evolution of the specimens during oxidation which generally exhibit a typical multi-layer …

High Temperature Corrosion Of Aluminized Aisi 4130 Steel With The Different Composition Of Nacl/Na2so4 Deposits, Mohammad Badaruddin, Chaur Jeng Wang, Yudhistyra Saputra, Abu Khalid Rivai

Makara Journal of Technology

The high temperature corrosion of AISI 4130 steel can be increased by hot-dip aluminizing coating. The aluminized steel specimens with the deposit composition of 100/0, 30/70, 50/50, 70/30, and 0/100 (wt.%) NaCl/Na2SO4 were oxidized at 750 °C for 1-49 h periods. According to a parabolic rate constant (kp) value, the aluminized steel with deposit composition of 70/30 NaCl/Na2SO4 shows the highest kp value (3.71 × 10-11 g2cm- 4s-1), later followed by the kp value of 3.35 × 10-11 g2cm-4s-1 for 100/0 and the lowest kp value is 7.731 × 10-12 g2cm-4s-1 for 0/100. Whereas, the kp value for the aluminized …

Effects Of Supplier-Manufacturer Relationships On Supply-Chain Performance Of Manufacturing Industries In Indonesia, Rachmad Hidayat, Khisbullah Hudha, Sabarudin Akhmad

Makara Journal of Technology

The present study describes the relationships between commitment, communication, satisfaction, trust, relationship quality with suppliers, and supply-chain performance. The population of the study was manufacturing companies in Indonesia. Respondents were the chief executive officers or corporate secretaries or the designated managers involved in strategic decision making. Samples were taken by using a proportional area random sampling technique. Structural Equation Modeling (SEM) was used for analysis. Results of both direct and indirect testing of hypothesis indicated two hypotheses of positive and significant effects and nine hypotheses of positive but insignificant effects. Those hypotheses of positive and significant effects were the direct …

A New Method For Simulating Power Flow Density Focused By A Silicon Lens Antenna Irradiated With Linearly Polarized Thz Wave, Catur Apriono, Eko Tjipto Rahardjo, Norihisa Hiromoto

Makara Journal of Technology

A terahertz system uses dielectric lens antennas for focusing and collimating beams of terahertz wave radiation. Linearly polarized terahertz wave radiation has been widely applied in the terahertz system. Therefore, an accurate method for analyzing the power flow density in the dielectric lens antenna irradiated with the linearly polarized terahertz wave radiation is important to design the terahertz systems. In optics, ray-tracing method has been used to calculate the power flow density by a number density of rays. In this study, we propose a method of ray-tracing combined with Fresnel’s transmission, including transmittance and polarization of the terahertz wave radiation …

Stochastic Optimization Of Supply Chain Risk Measures –A Methodology For Improving Supply Security Of Subsidized Fuel Oil In Indonesia, Adinda Yuanita, Andi Noorsaman Sommeng, Anondho Wijonarko

Makara Journal of Technology

Monte Carlo simulation-based methods for stochastic optimization of risk measures is required to solve complex problems in supply security of subsidized fuel oil in Indonesia. In order to overcome constraints in distribution of subsidized fuel in Indonesia, which has the fourth largest population in the world—more than 250,000,000 people with 66.5% of productive population, and has more than 17,000 islands with its population centered around the nation's capital only—it is necessary to have a measurable and integrated risk analysis with monitoring system for the purpose of supply security of subsidized fuel. In consideration of this complex issue, uncertainty and probability …

Thermodynamic Analysis Of Irreversible Heat-Transformers, Niccolo` Giannetti, Arnas Arnas, Andrea Rocchetti, Kiyoshi Saito

Makara Journal of Technology

Absorption heat transformers extend the possibilities for efficient and environment-friendly energy conversion processes. Based on a general thermodynamic model of three-thermal cycles with finite thermal capacity of the heat sources, this paper is intent upon analyzing and optimizing the performance of absorption heat transformers, by including the influence of irreversibility in the analytical expression of the system efficiency. Dimensionless parameters for an overall optimization are defined and a first screening is performed to clarify their influence. Dependence on the main factors is highlighted to suggest how to change them in order to enhance the whole system performance. Under this point …

Feasibility Study Of Custom Manufacturing Of Ionic Polymer-Metal Composite Sensors, Shelby E. Nelson

UNLV Theses, Dissertations, Professional Papers, and Capstones

The ability to create an ion exchange membrane with any shape or thickness through custom manufacturing techniques is highly desirable in ionic polymer-metal composite (IPMC) research. This is caused by the poor selection and limited availability of certain thicknesses of commercial ion exchange membranes. The objective of this study is to determine the feasibility of manufacturing custom ion exchange membranes for IPMC sensors. The manufacturing methods used in this study are extrusion, injection molding, and hot pressing. A commercial membrane from Golden Energy Fuel Cells (GEFC) is used as a comparison. After the membranes are fabricated, certain properties of the …

Mechanical Properties Of Laser-Sintered-Nylon Diamond Lattices, Clayton Neff

USF Tampa Graduate Theses and Dissertations

Additive manufacturing offers a manufacturing technique to produce complex geometry prototypes at a rapid pace and low cost. These advantages advocate additive manufacturing for the design and production of cellular structures. Cellular structures are interesting because they contain a large amount of porosity (void space of air) to manifest a lightweight structure. Designs of cellular structures generate a periodic pattern; often of complex geometry, called a lattice.

There has been a significant amount of research to maximize specific stiffness of lattice structures but little to evaluate low-stiffness lattices. Low-stiffness structures benefit energy absorbance through bending of the lattice. This research …

Development Of A National Anthropogenic Heating Database With An Extrapolation For International Cities, David J. Sailor, Matei Georgescu, Jeffrey M. Milne, Melissa A. Hart

Mechanical and Materials Engineering Faculty Publications and Presentations

Given increasing utility of numerical models to examine urban impacts on meteorology and climate, there exists an urgent need for accurate representation of seasonally and diurnally varying anthropogenic heating data, an important component of the urban energy budget for cities across the world. Incorporation of anthropogenic heating data as inputs to existing climate modeling systems has direct societal implications ranging from improved prediction of energy demand to health assessment, but such data are lacking for most cities. To address this deficiency we have applied a standardized procedure to develop a national database of seasonally and diurnally varying anthropogenic heating profiles …

Triboelectric Solar Generator Concept And Experimental Research, Elias Yazdanshenas

Mechanical & Aerospace Engineering Theses & Dissertations

In this thesis, a novel concept, a triboelectric solar generator (TSG ), is proposed for generation of high voltage direct current (HVDC) electricity from solar radiation. An experimental investigation was conducted to prove the concepts of charge generation through the triboelectric effect and charge transmission using semiconductors. The triboelectric effect, also known as the contact electrification, is a well-known physical phenomenon that electrostatic charges are generated by rubbing dissimilar materials. However, traditional triboelectric generators had never been commercialized due to their poor power output. Physically, it is due to the difficulty of charge transmission from insulators, which generate charges. The …

Diffusion Of A Janus Nanoparticle In An Explicit Solvent: A Molecular Dynamics Simulation Study, Ali Kharazmi, Nikolai V. Priezjev

Mechanical and Materials Engineering Faculty Publications

Molecular dynamics simulations are carried out to study the translational and rotational diffusion of a single Janus particle immersed in a dense Lennard-Jones fluid. We consider a spherical particle with two hemispheres of different wettabilities. The analysis of the particle dynamics is based on the time-dependent orientation tensor, particle displacement, as well as the translational and angular velocity autocorrelation functions. It was found that both translational and rotational diffusion coefficients increase with decreasing surface energy at the nonwetting hemisphere, provided that the wettability of the other hemisphere remains unchanged. We also observed that in contrast to homogeneous particles, the nonwetting …

Forest Sign Maker, Victor Espinosa Iii, Kevin Ly, Lisa Yip

Mechanical Engineering

Executive Summary:

The Inyo National Forest is arguably one of the most beautiful locations in California, containing natural masterpieces such as Mount Whitney and the Ancient Bristlecone Pine Forest. Despite its magnificence, the Inyo National Forest can be a treacherous region. The Friends of the Inyo take pride in being able to facilitate the viewing experience for all outdoorsmen by maintaining the mountain trails, which includes providing adequate trail signage.

Unfortunately, there is a fundamental issue with the recent state of trail signage in the Inyo National Forest: the rate at which signs are being vandalized or naturally destroyed is …

Capillary Channel Flow (Ccf) Eu2-02 On The International Space Station (Iss): An Experimental Investigation Of Passive Bubble Separations In An Open Capillary Channel, Mark M. Weislogel, Andrew P. Wollman, Ryan M. Jenson, John T. Geile, John F. Tucker, Brentley M. Wiles, Andy L. Trattner, Claire Devoe, Lauren M. Sharp, Peter J. Canfield, Jörg Klatte, Michael E. Dreyer

Mechanical and Materials Engineering Faculty Publications and Presentations

It would be signicantly easier to design fluid systems for spacecraft if the fluid phases behaved similarly to those on earth. In this research an open 15:8 degree wedge-sectioned channel is employed to separate bubbles from a two-phase flow in a microgravity environment. The bubbles appear to rise in the channel and coalesce with the free surface in much the same way as would bubbles in a terrestrial environment, only the combined effects of surface tension, wetting, and conduit geometry replace the role of buoyancy. The host liquid is drawn along the channel by a pump and noncondensible gas bubbles …

Noise Control By Structure And Material, Brian Tarling

Thinking Matters Symposium Archive

An acoustic impedance testing tube is designed and constructed to test noise absorption properties of selected materials. The structure will be made to be convenient for demonstration purposes and real testing procedures while following ASTM E1050 standards as closely as possible. An engineering drawing as well as a 3D-­‐CAD model of the structure is developed. Testing is conducted on selected materials; mainly ones that will allow obtained results to be compared to results found by other parties. Various sounds will be generated using Mathematical programming; the types of sound will include single frequency, wide band and narrow band noises. Microphones …

Delamination Of C/Pekk I-Beam Using Virtual Crack Closure Technique And Cohesive Zone Method, Greeshma Ramakrishna

Open Access Theses

A damage study is conducted on a carbon epoxy/PEKK (poly-ether-ketone-ketone) thermoplastic composite I-Beam, with a pre crack of 100 mm modeled between the top flange and the filler (butt joint between filler and web). This project is in collaboration with Fokker Aerostructures, Netherlands and is part of the Thermoplastic Primary Aircraft Structure innovation program (TAPAS). The C/PEKK I-Beam is modeled after a section of the Gulfstream G650 aircraft's centre beam, which was previously a carbon fiber/epoxy hat-stiffened skin construction. The objective of the thesis is to identify if the crack propagates in the I-Beam within the load range that act …

Group Decisions In Value Management, Christiono Utomo, Farida Murti, Arazi Idrus

Makara Journal of Technology

This research deals with a technique to expedite group decision making during the selection of technical solutions for value management process. Selection of a solution from a set of alternatives is facilitated by evaluating using multicriteria decision making techniques. During the process, every possible solution is rated on criteria of function and cost. Function deals more with quality than with quantity, and cost can be calculated based on the theoretical time value of money. Decision-making techniques based on satisfying games are applied to determine the relative function and cost of solutions and hence their relative value. The functions were determined …

Machining As A Mechanical Property Test Revisited, David L. Smith

Open Access Theses

There is much need for data on mechanical behavior of metals at high strains and strain rates. This need is dictated by modeling of processes like forming and machining, wherein the material in the deformation zone is subjected to severe deformation conditions atypical of conventional material property tests such as tension and torsion. Accurate flow stress data is an essential input for robust prediction of process outputs. Similar requirements arise from applications in high speed ballistic penetration and design of materials for armor. Since the deformation zone in cutting of metals is characterized by unique and extreme combinations of strain, …

Seebeck Coefficient Of Soi Layer Induced By Phonon Transport, Faiz Salleh, Takuro Oda, Yuhei Suzuki, Yoshinari Kamakura, Hiroya Ikeda

Makara Journal of Technology

The Seebeck coefficient of a patterned Si wire on P-doped SOI (Si-on-insulator) layer with a carrier concentration of 1018 cm-3 was measured near room temperature. The Seebeck coefficient is found to be smaller than that in the SOI layer and to be closer to the calculated Seebeck coefficient including the electronic contribution. The decrease in the Seebeck coefficient of Si wire is likely to occur due to the elimination of the contribution of phonon drag part. From the theoretical calculation of scattering rates by considering the scattering processes in phonon system, it is considered that an increase in phonon-boundary scattering …

Construction Of A Novel Method Of Measuring Thermal Conductivity For Nanostructures, Hiroya Ikeda, Shoma Yoshida, Yuhei Suzuki, Veerappan Manimuthu, Faiz Salleh, Fujio Kuwahara, Masaru Shimomura, Kenji Murakami

Makara Journal of Technology

With the aim of characterizing the thermal conduction in a nanometer-scaled materials, we have constructed a novel method on the basis of an ac calorimetric method. In this method, periodic sample heating is performed by light irradiation and the corresponding periodic temperature is detected by infrared irradiative thermometer. This makes us measure the thermal diffusivity out of contact with the objective sample. In the present study, we confirm to measure the thermal diffusivity of bulk Si and Cu by this non-contact method with halogen-lamp irradiation. In determining the thermal diffusivity from the relationship between distance deviation and delay time, the …