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Articles 1951 - 1980 of 3172

Full-Text Articles in Mechanical Engineering

Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe Dec 2018

Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe

Mechanical Engineering

Reinventing the Wheel selected tires and designed wheels for the 2018 Cal Poly, San Luis Obispo Formula SAE combustion vehicle. Available tire options were evaluated for steady-state and transient performance as well as vehicle integration. A single-piece composite wheel with hollow spokes was designed to meet stiffness, strength, and tolerance requirements. A detailed study of wheel loading and geometric structural efficiency was performed. Finite element analysis was used to iterate the geometry and laminate. A two-piece male mold was designed and machined to manufacture the wheel. Removable silicone inserts were used to create the hollow spokes.

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Optimization Of The Practice Of Slow Cooling Steel Bars: A Redesign And Modernization Of Materials, Eryn Johnston Dec 2018

Optimization Of The Practice Of Slow Cooling Steel Bars: A Redesign And Modernization Of Materials, Eryn Johnston

Mechanical Engineering Undergraduate Honors Theses

Throughout the process of steel making, certain grades of steel are a higher risk for defects caused by the inability to quickly diffuse hydrogen through the steel when cooled to room temperature at a normal rate based on the ambient air temperature. To reduce the hydrogen flaking defects that are caused due to hydrogen entrapment in the steel, the process of slow cooling is utilized. This process reduces the cooling rate of steel bars by keeping them at a higher temperature for extended periods and in turn gives the hydrogen a chance to fully dissipate from the steel. In many …

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Process-Property-Microstructure Relationships In Laser-Powder Bed Fusion Of 420 Stainless Steel., Subrata Deb Nath Dec 2018

Process-Property-Microstructure Relationships In Laser-Powder Bed Fusion Of 420 Stainless Steel., Subrata Deb Nath

Electronic Theses and Dissertations

Laser-powder bed fusion (L-PBF) is an additive manufacturing technique for fabricating metal components with complex design and customized features. However, only a limited number of materials have been widely studied using L-PBF. AISI 420 stainless steel, an alloy with a useful combination of high strength, hardness, and corrosion resistance, is an example of one such material where few L-PBF investigations have emerged to date. In this dissertation, L-PBF experiments were conducted using 420 stainless steel powders to understand the effects of chemical composition, particle size distribution and processing parameters on ensuing physical, mechanical and corrosion properties and microstructure in comparison …

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Low Temperature Desiccants In Atmospheric Water Generation., Sunil Gupta Dec 2018

Low Temperature Desiccants In Atmospheric Water Generation., Sunil Gupta

Electronic Theses and Dissertations

Surging global water demand as well as changes to weather patterns and over exploitation of natural water sources, such as ground water, has made potable water a critical resource in many parts of the World already – one rapidly heading towards a crisis situation. Desalination has been adopted as a solution – this is however energy intensive and impractical for most of the developing countries - those most in need of water. A renewable source of energy is solar thermal and solar photovoltaic. A plentiful source of water is the humidity in the atmosphere. This research is to push the …

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Comparative Study Of Power Semiconductor Devices In A Multilevel Cascaded H-Bridge Inverter, Kenneth Mordi Dec 2018

Comparative Study Of Power Semiconductor Devices In A Multilevel Cascaded H-Bridge Inverter, Kenneth Mordi

Graduate Theses and Dissertations

This thesis compares the performance of a nine-level transformerless cascaded H-bridge (CHB) inverter with integrated battery energy storage system (BESS) using SiC power MOSFETs and Si IGBTs. Two crucial performance drivers for inverter applications are power loss and efficiency. Both of these are investigated in this thesis. Power devices with similar voltage and current ratings are used in the same inverter topology, and the performance of each device is analyzed with respect to switching frequency and operating temperature. The loss measurements and characteristics within the inverter are discussed. The Saber® simulation software was used for the comparisons. The power MOSFET …

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Analysis Of Casting Defect, Tensile Strength, And Hardness Of Al-Si Casting Alloy With Percentage Variation Of Clay Binder Bangkalan, Imam Muhtarom, Sunomo Sunomo Nov 2018

Analysis Of Casting Defect, Tensile Strength, And Hardness Of Al-Si Casting Alloy With Percentage Variation Of Clay Binder Bangkalan, Imam Muhtarom, Sunomo Sunomo

Journal of Mechanical Engineering Science and Technology (JMEST)

Casting is one of method that used in forming the work piece by melting specific metal and pouring into moulding that has been prepared. This study aimed to determine the effect of the use of Bangkalan clay as binder in sand moulding against tensile strength, hardness, and defects in Al-Si casting alloy by using gravity casting method. The method used in this study was experimental method then using descriptive analysis. Descriptive analysis included explanation of the test result of tensile strength, hardness, and the type of surface defect of Al-Si casting. Based on the research result obtained the highest shear …

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Analysis Of Hardness, Quality And Fluidity Al-Si Casting Result By Using Clamshell (Placuna Placenta) As The Mixture Of Sand Moulding, Shikh Mohd Shahrul Nizan Shikh Zahari, Saif Aziz Saputra, Putut Murdanto Nov 2018

Analysis Of Hardness, Quality And Fluidity Al-Si Casting Result By Using Clamshell (Placuna Placenta) As The Mixture Of Sand Moulding, Shikh Mohd Shahrul Nizan Shikh Zahari, Saif Aziz Saputra, Putut Murdanto

Journal of Mechanical Engineering Science and Technology (JMEST)

Metal is an element that cannot be separated from human life. Almost all of human activities includes metal element in it. Metals can be formed through several ways, one of which is metal casting. Metal casting is one of technique in producing products where the metal was melted in crucible and then poured in a moulding which is similar to the original shape of the product. Moulding that are commonly used are sand moulding. Commonly, binder which used in sand casting process is bentonite. Bentonite, was kind of mineral which can be run out during its usage. This study aimed …

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Analysis Of Mechanical Properties And Permeability Of Sand Moulding By Using Eggshell In Sand Casting, Wahyu Kurnianto, Poppy Puspitasari, Wahono Wahono Nov 2018

Analysis Of Mechanical Properties And Permeability Of Sand Moulding By Using Eggshell In Sand Casting, Wahyu Kurnianto, Poppy Puspitasari, Wahono Wahono

Journal of Mechanical Engineering Science and Technology (JMEST)

This study aimed to analyse the usage of Eggshell as mixture material of bentonite in metal casting process which used dried sand moulding. Eggshell variations in this study were 4%, 7%, 10% eggshell, and additional 3% of bentonite on each sample. This study used pre-experimental method and included to OneShot Case Study model. The highest strength was found on the sample 3 ES 10%. Tensile strength of dried sand moulding reach up to 0.09 kg/cm2, the compressive strength of dried sand moulding reached up to 3.11 kg/cm2, and the shear strength of dried sand moulding reached up to 1.13 kg/cm2. …

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The Analysis Of Permeability And Mechanical Properties Of Sand Moulding Using Mixed Material Clamshell (Placuna Placenta) On Sand Casting, Kritchakhris Nawettanaprasert, Zakaria Bagus Aminanta, Putut Murdanto Nov 2018

The Analysis Of Permeability And Mechanical Properties Of Sand Moulding Using Mixed Material Clamshell (Placuna Placenta) On Sand Casting, Kritchakhris Nawettanaprasert, Zakaria Bagus Aminanta, Putut Murdanto

Journal of Mechanical Engineering Science and Technology (JMEST)

This study objected to determine mechanical properties of sand moulding by conducting tensile test, compressive and shear test, and also permeability test. This study also had the other objective that was analyse clamshell (Placuna placenta) as mixture material for bentonite as binder in manufacturing sand moulding in order to reduce the usage of bentonite. The method that used in this study was pre-experimental method with One-Shot Case Study model. The best mechanical properties obtained on sample 3 clamshell 11%, permeability results obtained was 190 ml/min, tensile strength results obtained for the dry sand was 0.015 kg/cm2, compressive strength obtained for …

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Drop Generation Using Cross-Flow In Rigid Body Rotation, Haipeng Zhang Nov 2018

Drop Generation Using Cross-Flow In Rigid Body Rotation, Haipeng Zhang

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Inspired by crossflow membrane droplet generation and microfluidic droplet generation, I propose an easy method to generate monodisperse drops using cross-flow caused by rigid body rotation. In this approach, a dispersed phase (DP) liquid was injected through a stationary vertical needle into an immiscible continuous phase (CP) liquid which was in rigid body rotation. A DP drop growing at the end of the needle experienced fluid dynamic forces from the horizontal CP flow, and it was detached from the needle when it had grown to a certain size. This study investigated the relationship between the resultant size of drops and …

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Structural Transformations In Porous Glasses Under Mechanical Loading. Ii. Compression, Nikolai V. Priezjev, Maxim A. Makeev Nov 2018

Structural Transformations In Porous Glasses Under Mechanical Loading. Ii. Compression, Nikolai V. Priezjev, Maxim A. Makeev

Mechanical and Materials Engineering Faculty Publications

The role of porous structure and glass density in response to compressive deformation of amorphous materials is investigated via molecular dynamics simulations. The disordered, porous structures were prepared by quenching a high-temperature binary mixture below the glass transition into the phase coexistence region. With decreasing average glass density, the pore morphology in quiescent samples varies from a random distribution of compact voids to a porous network embedded in a continuous glass phase. We find that during compressive loading at constant volume, the porous structure is linearly transformed in the elastic regime and the elastic modulus follows a power-law increase as …

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Creating A Computational Tool To Simulate Vibration Control For Piezoelectric Devices, Ahmet Ozkan Ozer, Emma J. Moore Nov 2018

Creating A Computational Tool To Simulate Vibration Control For Piezoelectric Devices, Ahmet Ozkan Ozer, Emma J. Moore

Posters-at-the-Capitol

Piezoelectric materials have the unique ability to convert electrical energy to mechanical vibrations and vice versa. This project takes a stab to develop a reliable computational tool to simulate the vibration control of a novel “partial differential equation” model for a piezoelectric device, which is designed by integrating electric conducting piezoelectric layers constraining a viscoelastic layer to provide an active and lightweight intelligent structure. Controlling unwanted vibrations on piezoelectric devices (or harvesting energy from ambient vibrations) through piezoelectric layers has been the major focus in cutting-edge engineering applications such as ultrasonic welders and inchworms. The corresponding mathematical models for piezoelectric …

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A Systematic Investigation Of Condensation Heat Transfer Using Asymmetric Micro-Scale Surfaces, Emily Brown Nov 2018

A Systematic Investigation Of Condensation Heat Transfer Using Asymmetric Micro-Scale Surfaces, Emily Brown

LSU Master's Theses

Asymmetric surfaces been shown to inducing unidirectional motion in the Leidenfrost regime; however, very minimal research has been conducted to investigate whether these surface can enhance condensation through the same means. The investigation of heat transfer of ratchets in condensation is a relatively untapped area of study, specifically ratchets with superhydrophobic properties. Anticipated difficulty lies in creating surfaces features or coatings that retain the ratchets and can adequately sustain optimal wetting state of Cassie-Baxter required to improve heat transfer performance during condensation. This study serves to investigate whether ratchets are a feasible surface feature to enhance condensation heat transfer. First, …

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Novel Design And Synthesis Of Composite Nanomaterials For Lithium And Multivalent Ion Batteries, Wangwang Xu Nov 2018

Novel Design And Synthesis Of Composite Nanomaterials For Lithium And Multivalent Ion Batteries, Wangwang Xu

LSU Doctoral Dissertations

Nowadays, the fast-increasing energy demand for efficient, sustainable and environmentally-friendly energy storage devices remains a significant and challenging issue. Lithium ion batteries (LIBs) have been widely used as commercial energy devices in portable electronics and also shown great promise in upcoming large-scale applications due to their advantages of environmental safety, efficiency in energy delivering and light weight. However, due to their limited capacity, energy densities and cycle ability, LIBs still need further improvement to expand their applications to a larger field, especially electric vehicle (EVs) and hybrid electric vehicles (HEVs), in which energy storage devices with large capacity and high …

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First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir Nov 2018

First-Principles Study Of The Products Of Co2 Dissociation On Nickel-Based Alloys: Trends In Energetics With Alloying Element, Lynza H. Sprowl, Benjamin Adam, Julie D. Tucker, Líney Árnadóttir

Mechanical and Materials Engineering Faculty Publications and Presentations

Oxidation and corrosion of nickel and Ni-based alloys are a problem for many industrial applications, such as power plants that use supercritical CO2 as the working fluid. In supercritical CO2 environments, CO2 dissociates on the surface forming adsorbed CO and O, which can oxidize the surface. The adsorbed CO can further breakdown via direct CO dissociation or via the Boudouard reaction to form adsorbed C, which can in turn carburize the surface. Understanding how the adsorbed species interact with different Ni-based alloys can help guide the design of future alloys. The interactions of adsorbed O, C, and CO on the …

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Hyperspectral Imaging For Characterizing Single Plasmonic Nanostructure And Single-Cell Analysis, Nishir Sanatkumar Mehta Oct 2018

Hyperspectral Imaging For Characterizing Single Plasmonic Nanostructure And Single-Cell Analysis, Nishir Sanatkumar Mehta

LSU Master's Theses

Orientation of plasmonic nanostructures is an important feature in many nanoscale applications such as photovoltaics, catalyst, biosensors DNA interactions, protein detections, hotspot of surface-enhanced Raman spectroscopy (SERS), and fluorescence resonant energy transfer (FRET) experiments. Silver nanocubes with significant spectral signatures between 400-700 nm are observed in this experimental research. Whereas study of single cells will enable the analysis of cell-to-cell variations within a heterogeneous population. These variations are important for further analysis and understanding of disease propagation, drug development, stem cell differentiation, embryos development, and how cells respond to each other and their environment. Adipose-derived mesenchymal stem cells possess the …

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Three-Dimensional Forming Of Multi-Layered Materials: Material Heat Response And Quality Aspects, Sami-Seppo Ovaska, Pavel Geydt, Ville Leminen, Johanna Lyytikäinen, Sami Matthews, Panu Tanninen, Malte Wallmeier, Marek Hauptmann, Kaj Backfolk Oct 2018

Three-Dimensional Forming Of Multi-Layered Materials: Material Heat Response And Quality Aspects, Sami-Seppo Ovaska, Pavel Geydt, Ville Leminen, Johanna Lyytikäinen, Sami Matthews, Panu Tanninen, Malte Wallmeier, Marek Hauptmann, Kaj Backfolk

Journal of Applied Packaging Research

The micro- and macrostructural changes occurring in multi-layered substrates during three-dimensional forming were studied by atomic force microscopy (AFM), scanning electron microscopy (SEM) and optical analyses. Particular attention was paid to heat-induced deformations at the interface between of polymeric coating layer and the paperboard. With excessive heat transfer, occasional delamination of polyethylene terephthalate (PET) coating from the paperboard was observed. The mechanism behind delamination was studied in detail in-situ with an AFM at temperatures relevant to the converting process. Based on the analysis, the delamination could partially be linked to the widening of the initially-existing nano-scale cracks at the coating-paperboard …

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The Critical Pressure For Microfiltration Of Oil-In-Water Emulsions Using Slotted-Pore Membranes, Nikolai V. Priezjev, Tohid Darvishzadeh, Bishal Bhattarai Oct 2018

The Critical Pressure For Microfiltration Of Oil-In-Water Emulsions Using Slotted-Pore Membranes, Nikolai V. Priezjev, Tohid Darvishzadeh, Bishal Bhattarai

Mechanical and Materials Engineering Faculty Publications

The influence of geometrical parameters and fluid properties on the critical pressure of permeation of an oil micro-droplet into a slotted pore is studied numerically by solving the Navier-Stokes equations. We consider a long slotted pore, which is partially blocked by the oil droplet but allows a finite permeate flux. An analytical estimate of the critical permeation pressure is obtained from a force balance model that involves the drag force from the flow around the droplet and surface tension forces as well as the pressure variation inside the pore. It was found that numerical results for the critical pressure as …

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Slow Relaxation Dynamics In Binary Glasses During Stress-Controlled, Tension-Compression Cyclic Loading, Nikolai V. Priezjev Oct 2018

Slow Relaxation Dynamics In Binary Glasses During Stress-Controlled, Tension-Compression Cyclic Loading, Nikolai V. Priezjev

Mechanical and Materials Engineering Faculty Publications

The effect of cyclic loading on relaxation dynamics and mechanical properties of metallic glasses is studied using molecular dynamics simulations. We consider the Kob-Andersen three-dimensional binary mixture rapidly cooled across the glass transition and subjected to thousands of tension-compression cycles in the elastic range. It was found that during cyclic loading at constant pressure, the system is relocated to progressively lower levels of the potential energy, thus promoting greater densification and higher strength. Furthermore, with increasing stress amplitude, the average glass density increases and the minimum of the potential energy becomes deeper, while the elastic modulus is reduced. The typical …

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Study Of The Femtosecond Laser Processed Surfaces, Imprinting, And Casting For Changing The Wettability Of Surfaces, Yingxiao Song Oct 2018

Study Of The Femtosecond Laser Processed Surfaces, Imprinting, And Casting For Changing The Wettability Of Surfaces, Yingxiao Song

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Femtosecond Laser Surface Processing (FLSP) is a technology to fabricate micro/nano surface structures. These patterned surface structures show great importance in many applications, especially in controlling the wettability of the surface. Imprinting is a typical method for manufacturing large volumes of surfaces. This study combines two processes (FLSP and stamping) together to produce a surface structure similar to the original FLSP surface. In the first step, micro/nano structured surface mounds were fabricated by femtosecond laser processing. Then, these FLSP surfaces served as molds for subsequent imprinting to replicated the “negative” surface on a blank material. Surface morphology and peak-to-valley roughness …

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Experimental Tests And Numerical Simulations For Failure Investigation On Corrugated Boxes Used On Household Appliance Packaging, Diego Fernandes Rodrigues, José Carlos Pereira Sep 2018

Experimental Tests And Numerical Simulations For Failure Investigation On Corrugated Boxes Used On Household Appliance Packaging, Diego Fernandes Rodrigues, José Carlos Pereira

Journal of Applied Packaging Research

Packages made of corrugated paper are fundamental to the protection, transportation and handling of the appliance product market. During the storage and sales stages of a product, the package must resist compressive loads in different directions beyond moderate impacts. In this context, the objective of this work is to develop and implement a post-processor that allows the simultaneous analysis of two of the most common failure modes of packages made of corrugated paper: failure due to tensile or compressive stress limit, and failure due to local buckling, when the buckling of the faces of the corrugated paper between two peaks …

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Capturing The Competing Influence Of Thermal And Mechanical Loads On The Strain Of Turbine Blade Coatings Via High Energy X-Rays, Albert Manero, Kevin Knipe, Janine Wischek, Carla Meid, John Okasinski, Jonathan Almer, Anette M. Karlsson, Marion Bartsch, Seetha Raghavan Sep 2018

Capturing The Competing Influence Of Thermal And Mechanical Loads On The Strain Of Turbine Blade Coatings Via High Energy X-Rays, Albert Manero, Kevin Knipe, Janine Wischek, Carla Meid, John Okasinski, Jonathan Almer, Anette M. Karlsson, Marion Bartsch, Seetha Raghavan

Mechanical Engineering Faculty Publications

This paper presents findings of synchrotron diffraction measurements on tubular specimens with a thermal barrier coating (TBC) system applied by electron beam physical vapor deposition (EB-PVD), having a thermally grown oxide (TGO) layer due to aging in hot air. The diffraction measurements were in situ while applying a thermal cycle with high temperature holds at 1000 °C and varying internal air cooling mass flow and mechanical load. It was observed that, during high temperature holds at 1000 °C, the TGO strain approached zero if no mechanical load or internal cooling was applied. When applying a mechanical load, the TGO in-plane …

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The Influence Of Build Parameters On The Compressive Properties Of Selective Laser Melted 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, R. Hussein, S. Anandan, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, M. A. Walker Aug 2018

The Influence Of Build Parameters On The Compressive Properties Of Selective Laser Melted 304l Stainless Steel, Okanmisope Fashanu, Mario F. Buchely, R. Hussein, S. Anandan, Myranda Spratt, Joseph William Newkirk, K. Chandrashekhara, H. Misak, M. A. Walker

Materials Science and Engineering Faculty Research & Creative Works

Process parameters used during Selective Laser Melting (SLM) process have significant effects on the mechanical properties of the manufactured parts. In this study, the influence of two build parameters (build orientation and hatch angle) on the compressive properties of 304L stainless steel was evaluated. SLM 304L samples were manufactured using three hatch angles, 0°, 67°,105° and two orientations, z-direction and x-direction, and tested using a compression frame according to ASTM E9-09. Bulk density was measured according to ASTM C373-17 before compression. Properties evaluated were the bulk density, yield strength, strength at 15% plastic-strain and strength at 30% plastic-strain. Results showed …

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Recyclability Of 304l Stainless Steel In The Selective Laser Melting Process, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk Aug 2018

Recyclability Of 304l Stainless Steel In The Selective Laser Melting Process, Austin T. Sutton, Caitlin S. Kriewall, Ming-Chuan Leu, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

During part fabrication by selective laser melting (SLM), a powder-bed fusion process in Additive Manufacturing (AM), a large amount of energy is input from the laser into the melt pool, causing generation of spatter and condensate, both of which have the potential to settle in the surrounding powder-bed compromising its reusability. In this study, 304L stainless steel powder is subjected to five reuses in the SLM process to assess its recyclability through characterization of both powder and mechanical properties. Powder was characterized morphologically by particle size distribution measurements, oxygen content with inert gas fusion analysis, and phase identification by X-ray …

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Characterization Of Impact Toughness Of 304l Stainless Steel Fabricated Through Laser Powder Bed Fusion Process, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk Aug 2018

Characterization Of Impact Toughness Of 304l Stainless Steel Fabricated Through Laser Powder Bed Fusion Process, Sreekar Karnati, Atoosa Khiabhani, Aaron Flood, Frank W. Liou, Joseph William Newkirk

Mechanical and Aerospace Engineering Faculty Research & Creative Works

In this research, the impact toughness of powder bed based additively manufactured 304L stainless steel was investigated. Charpy specimens were built in vertical, horizontal and inclined (45⁰) orientations to investigate the variation in toughness with build direction. These specimens were tested in as-built and machined conditions. A significant difference in toughness was observed with varying build directions. The lowest toughness values were recorded when the notch was oriented in line with the interlayer boundary. The highest toughness was recorded when the notch was perpendicular to the interlayer boundary. A significant scatter in toughness values was also observed. The variation and …

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Fabricating Functionally Graded Materials By Ceramic On-Demand Extrusion With Dynamic Mixing, Wenbin Li, Austin J. Martin, Benjamin Kroehler, Alexander M. Henderson, Tieshu Huang, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu Aug 2018

Fabricating Functionally Graded Materials By Ceramic On-Demand Extrusion With Dynamic Mixing, Wenbin Li, Austin J. Martin, Benjamin Kroehler, Alexander M. Henderson, Tieshu Huang, Jeremy Lee Watts, Greg Hilmas, Ming-Chuan Leu

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is an extrusion-based additive manufacturing process recently developed for fabricating dense, functional ceramic components. Presented in this paper is a further development of this process focusing on fabrication of functionally graded materials (FGM). A dynamic mixing mechanism was developed for mixing constituent ceramic pastes, and an extrusion control scheme was developed for fabricating specimens with desired material compositions graded in real time. FGM specimens with compositions graded between Al2O3 and ZrO2 were fabricated and ultimately densified by sintering to validate the effectiveness of the CODE process for FGM fabrication. Energy dispersive spectroscopy …

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Effect Of Wall Thickness And Build Quality On The Compressive Properties Of 304l Thin-Walled Structures Fabricated By Slm, Myranda Spratt, Sudharshan Anandan, Rafid M. Hussein, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker Aug 2018

Effect Of Wall Thickness And Build Quality On The Compressive Properties Of 304l Thin-Walled Structures Fabricated By Slm, Myranda Spratt, Sudharshan Anandan, Rafid M. Hussein, Joseph William Newkirk, K. Chandrashekhara, Heath Misak, Michael Walker

Materials Science and Engineering Faculty Research & Creative Works

The specific strength of lightweight lattice structures built with SLM is of interest to the aerospace industry. Honeycombs were manufactured with increasing wall thicknesses (which increases density) and tested under compression. The optimal strength to density ratio was determined from the resulting data. The build quality was also evaluated to determine how/if the results were influenced by the specimen quality. Differences between the nominal and as-built geometry were identified, but considered to be minimal. Microstructural evaluation of the specimens revealed a possible dependence on the ‘border scan’ properties, as the thickness of the specimens was such that the board scan …

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Fiber-Fed Printing Of Free-Form Free-Standing Glass Structures, John M. Hostetler, Jason E. Johnson, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel Aug 2018

Fiber-Fed Printing Of Free-Form Free-Standing Glass Structures, John M. Hostetler, Jason E. Johnson, Jonathan T. Goldstein, Douglas A. Bristow, Robert G. Landers, Edward C. Kinzel

Materials Science and Engineering Faculty Research & Creative Works

Additive Manufacturing (AM) of low-profile 2.5D glass structures has been demonstrated using a fiber-fed laser-heated process. In this process, glass fibers with diameters 90-125 μm are supported as they are fed into the intersection of the workpiece and a CO2 laser beam. The workpiece is positioned by a four-axis CNC stage with coordinated rotational/transitional kinematics. The laser energy at λ = 10.6 μm is coupled to phonon modes in the glass, locally heating it above its working point. The rapid heating and cooling process allows for the deposition of various glasses into free-standing three-dimensional structures such as trusses and …

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Fast Prediction Of Thermal History In Large-Scale Parts Fabricated Via A Laser Metal Deposition Process, Lei Yan, Tan Pan, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle Aug 2018

Fast Prediction Of Thermal History In Large-Scale Parts Fabricated Via A Laser Metal Deposition Process, Lei Yan, Tan Pan, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

Laser metal deposition (LMD) has become a popular choice for the fabrication of near-net shape complex parts. Plastic deformation and residual stresses are common phenomena that are generated from the intrinsic large thermal gradients and high cooling rates in the process. Finite element analysis (FEA) is often used to predict the transient thermal cycle and optimize processing parameters; however, the process of predicting the thermal history in the LMD process with the FEA method is usually time-consuming, especially for large-scale parts. Herein, multiple 3D FEA models with simple assumptions on the heat source and its loading methods are compared and …

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Mechanical Properties Evaluation Of Ti-6al-4v Thin-Wall Structure Produced By A Hybrid Manufacturing Process, Lei Yan, Wenyuan Cui, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle Aug 2018

Mechanical Properties Evaluation Of Ti-6al-4v Thin-Wall Structure Produced By A Hybrid Manufacturing Process, Lei Yan, Wenyuan Cui, Joseph William Newkirk, Frank W. Liou, Eric E. Thomas, Andrew H. Baker, James B. Castle

Materials Science and Engineering Faculty Research & Creative Works

The hybrid manufacturing (HM) process combines the precision of computer numerical control (CNC) and the freeform capability of additive manufacturing to expand the versatility of advanced manufacturing. The intent of this paper is to explore the relationship between HM processing parameters and mechanical properties of the final parts manufactured by one type of HM process that combines laser metal deposition (LMD) and CNC milling. The design of experiment (DOE) is implemented to explore the Ti-6Al-4V thin-wall structure fabrication process with different HM build strategies. Vickers hardness, tensile test, and microstructure analyses are conducted to evaluate the mechanical property variance within …

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