Mechanical Engineering Commons^™

Build Strategy Investigation Of Ti-6al-4v Produced Via A Hybrid Additive Manufacturing Process, Lei Yan

Doctoral Dissertations

“Till now, laser metal deposition (LMD) has been developed with the capability of near-net shape high-performance metal parts fabrication, especially complicated titanium alloys, nickel alloys, and aluminum alloys. However, LMD processed parts usually do not meet end-use requirements without post treatments. In-process part quality inspection and inner features machining are impossible within a single LMD process. Hybrid additive manufacturing (HAM), which integrates additive and subtractive manufacturing in one process, has been proposed to increase the feasibility of complex parts fabrication. This dissertation aims to improve the applications of Ti-6Al-4V parts fabricated via a HAM technique. The first research topic is …

Characterization Of The Surface Condition In Aa6061 Resulting From Deep Rolling As A Function Of Common Industrial Parameters, Andrew Kenneth Layer

Masters Theses

"Roller burnishing is widely used in industry to improve the surface finish and fatigue life of components. As weight reduction continues to grow in the automotive and transportation industries, deep rolling can help maintain product performance by mitigating the increase in component stresses resulting from lower weight systems. Deep rolling parameters such as tool, applied angle, feed rate, spindle speeds, and relative tool direction all affect cycle time, product performance, and appearance. The effects of common industrial parameters on the resultant surface roughness and residual stress profiles were studied in this investigation. The samples were manufactured on a CNC lathe …

The Effect Of Cell Size And Surface Roughness On The Compressive Properties Of Abs Lattice Structures Fabricated By Fused Deposition Modeling, Leah Hope Mason

Masters Theses

"Postprocessing is an important step in many manufacturing methods, but it is especially important for additive manufacturing. Researchers looking to improve the surface roughness of acrylonitrile butadiene styrene (ABS) parts fabricated by fused deposition modeling (FDM) have determined that acetone smoothing not only achieves improved surface roughness but increases compressive strength as well. This could be very beneficial to lattice structures, which are known for already having an excellent strength to weight ratio. If the compressive strength of ABS lattice structures could be improved even further using acetone smoothing, it could expand the applications for plastic lattice structures and improve …

Experimental And Numerical Simulation Of Split Hopkinson Pressure Bar Test On Borosilicate Glass, Mayank K. Bagaria

Dissertations, Master's Theses and Master's Reports

This study is an extension to the design of ceramic materials component exposed to bullet impact. Owing to the brittle nature of ceramics upon bullet impact, shattered pieces behave as pellets flying with different velocities and directions, damaging surrounding components. Testing to study the behavior of ceramics under ballistic impact can be cumbersome and expensive. Modeling the set-up through Finite Element Analysis (FEA) makes it economical and easy to optimize. However, appropriately incorporating the material in modeling makes laboratory testing essential. Previous efforts have concentrated on simulating crack pattern developed during 0.22 caliber pellet impact on Borosilicate glass. A major …

Cmas/Volcanic Ash Infiltration Performance Of Yttria Rich-Zirconia Thermal Barrier Coatings Produced By Electron Beam Physical Vapor Deposition, Juan Jose Gomez Chavez

Open Access Theses & Dissertations

For many years the use of thermal barrier coatings (TBC) in gas turbine engines has allowed a significant increase in engine operating temperatures which are above the Ni-based super alloys' melting point. The base material for TBCs is the state of the art 7 wt % yttria stabilized zirconia (YSZ) which provides the thermal protection. Current industry demands for increased engine efficiency has pushed TBCs to the limits where significant technological constrains have been identified. One of the main ones represents the high temperature corrosion of the TBC material due to the ingestion of silicate based airborne particles commonly referred …

Direct Write 3d Printing Of Functional Ceramics, Jorge Angel Diaz

Open Access Theses & Dissertations

Humidity sensors are used in many industries and are important for ensuring quality and safety. Ceramic sensors are preferred because of their quick response time, ability to withstand high temperatures and excellent Chemical and mechanical stability. The manufacturing world has been moving toward additive manufacturing which is a form of synthesizing 3D tangible layer by layer in witch minimal waste is produced. Additive manufacturing also is known as 3D printing has opened new possibilities to design engineers by giving them design freedom and access to the layers of a part to allow embedded sensors. There is a category of ceramics …

Investigating Using Titanium Zirconium Molybdenum For Additively Manufacturing Aerospace Components, Justin Hunter Vanhoose

Open Access Theses & Dissertations

Mankind throughout history has possessed an innate characteristic to explore, migrating to new frontiers.The requirement for this travel is most broadly associated with the need to pursue more resources. Rockets have been used as a means of weapons since the Sung Dynasty in the thirteenth empire and have now been integrated for travel/transport. The sophistication of rocketry and propulsion has reached a level to where it is plausible that mankind will be a multi-planetary species. The space industry has grown significantly with the advancement of the sophistication of these rocket technologies. However, a specific challenge to overcome in the space …

Tailoring The Mechanical And Optical Properties Of Silicon-Niobium-Nitride Composite Coatings, Cristian Orozco

Open Access Theses & Dissertations

Nitride nanocomposite thin films have generated significant attention as a result of their robust mechanical properties, excellent triobology, and good chemical (corrosion) stability. Due to their excellent hardness and high wear resistance NbN coatings have found use in a wide variety of applications such as the coating of cutting tools and to strengthen the surface mechanical properties of superconducting cavities. The mechanical properties of NbN can be further improved through mixing with Si3N4, leading to the formation of a nanocomposite structure. NbN-Si3N4 nanocomposite coatings have been actively studied due to their high hardness, high elastic modulus, and high resistance to …

Near-Field Electrospinning Of A Polymer/Bioactive Glass Composite To Fabricate 3d Biomimetic Structures, Krishna C. R. Kolan, Jie Li, Sonya Roberts, Julie A. Semon, Jonghyun Park, D. E. Day, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

Bioactive glasses have recently gained attention in tissue engineering and three-dimensional (3D) bioprinting because of their ability to enhance angiogenesis. Some challenges for developing biological tissues with bioactive glasses include incorporation of glass particles and achieving a 3D architecture mimicking natural tissues. In this study, we investigate the fabrication of scaffolds with a polymer/bioactive glass composite using near-field electrospinning (NFES). An overall controlled 3D scaffold with pores, containing random fibers, is created and aimed to provide superior cell proliferation. Highly angiogenic borate bioactive glass (13-93B3) in 20 wt.% is added to polycaprolactone (PCL) to fabricate scaffolds using the NFES technique. …

Carbon Fiber Monocoque, Dan Brown, Leland Hoffman

Williams Honors College, Honors Research Projects

The University of Akron’s Human Powered Vehicle Team designed a high performing, fully functioning vehicle that is safe, efficient, and practical for the 2018-2019 season. These objectives were the main priorities when it came to the initial stages of designing the vehicle. In addition, the vehicle was designed in accordance with the ASME 2019 Human Powered Vehicle Challenge guidelines to satisfy all the rules and requirements. Additional priorities have been created to teach practical engineering skills and techniques to the students participating in the project through different points in the production process including research, vehicle design, construction, and testing.

The …

Generator Design: A Study Of Optimized Airflow, Rachel Wattleworth

Williams Honors College, Honors Research Projects

The core goal of this project was to prototype, test, and evaluate a new type of fan for the Safran Electrical & Power air-cooled generators. The idea of a new fan being made for these two generators arose when they were not adhering to design requirements. A base mixed-flow fan was created to test on multiple generators. Upon creating a prototype, it will be tested to prove if it can increase the air flow, decrease temperatures, and increase power and life of the machines. They all proved to be successful and achieve the main objectives for this project. Data such …

Interlaminar Damage Detection In Composite Materials, Hariharan Rangarajan

Williams Honors College, Honors Research Projects

Using ceramic matrix composites (CMCs) for high-temperature applications in jet engines increases durability and reduces weight and cooling requirements resulting in improved efficiency and fuel savings. Understanding, detecting, and monitoring different types of damage is essential to achieve optimal performance of CMC components. The Direct Current Potential Drop (DCPD) method is a non-destructive technique of estimating damage in composite materials.

DCPD technique works by measuring nodal potential differences when current is flown through the material. Direct current spreading in different woven and laminate composites is modeled to follow a ladder resistor network in which the nodal voltages decrease exponentially as …

Towards Sustainable Production Of Chemicals And Fuels From The Fast Pyrolysis Of Waste Polyolefin Plastics, Ulises Gracida Alvarez

Dissertations, Master's Theses and Master's Reports

The increasing amount of plastic waste (PW) generation has become an important concern due to the leveled-off recycling rates. Therefore, governmental agencies around the world, including state governments in the United States, have proposed initiatives to minimize the amount of PW that is landfilled and encourage recycling or energy recovery. Circular economy is a strategy that attempts on reusing PW to produce new polymers while avoiding its disposal and the use of virgin material. Chemical recycling raises an interesting technology prospect due to the potential reduction of pollutant emissions and the establishment of a circular economy through the production of …

Simulation To Fabrication—Understanding The Effect Of Niaucu Alloy Catalysts For Controlled Growth Of Graphene At Reduced Temperature, Huahan Zhan, Bin Jiang, Otto Zietz, Samuel Olson, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

It is a significant challenge to grow large-scale, high quality, monolayer graphene at low temperature for the applications in industry, especially for the complementary metal oxide semiconductor fabrication process. To overcome this difficulty, we simulated the decomposition of acetylene (C2H2) on (100) surfaces of primarily nickel (Ni) catalysts with small mol fractions of gold (Au) and copper (Cu), using a 4 × 4 × 4 periodic supercell model. Based on the calculation of the reaction energies to decompose the C-H or C≡C bonds on different catalyst surfaces, a differential energy is proposed to clearly scale the decomposition difficulties such that …

In Situ Measurement Of Fatigue Induced Crack Growth In Inconel 718 Using Direct Current Potential Drop Method, Joel C. Lindsay

Graduate Theses, Dissertations, and Problem Reports (ETD)

With recent advances in air breathable engines comes more extreme temperature environments that engine components must tolerate. During the design of these engines, it is necessary to understand how material fatigue failures occur at these new, higher operating temperatures. In providing understanding, the following fundamental study focuses on the statistical nature of crack jumps (changes in crack length over time) during fatigue in a polycrystalline nickel-based superalloy, Inconel 718 (IN718). In situ measurement of the crack length at several loading conditions were conducted using a direct current potential drop (DCPD) measurement method. Experimental data was collected at six different fatigue …

Experimental Measurement Of Dielectric Properties Of Powdery Materials Using A Coaxial Transmission Line, Robert Tempke

Graduate Theses, Dissertations, and Problem Reports (ETD)

This study proposes a standard methodology for coaxial dielectric property measurements of powdery materials (1-10GHz) using a coaxial transmission line. Four powdery materials with dielectric constants ranging from 3.5 to 70 (SiO2, Al2O3, CeO2, and TiO2) were experimentally investigated at varying volume loading fractions in a paraffin mixture. A statistically significant number of paraffin heterogeneous-mixtures was synthesized for all dielectric powders. The dielectric properties of the constitutive materials were determined using appropriate mixture equations. The sensitivity of the equations dielectric prediction to volume loading is discussed with guidance on selecting the best mixing equation. It was determined that low volume …

Direct Polymer Grafting As A Method Of Maintaining The Mechanical Properties Of Cellulose Nanocrystals In The Presence Of Moisture, Mary Elizabeth Breen-Lyles

Graduate Research Theses & Dissertations

Cellulose nanocrystals (CNCs) are a distinctive nanomaterial derived from cellulose, the most abundant natural polymer on Earth, and the primary reinforcing structural component of cellulose fibrils found within the plant cell wall. These nanocrystals exhibit mechanical properties comparable to synthetic aramid fibers but are advantageous as they are biodegradable, renewable, and can be produced sustainably as they are predominantly extracted from naturally occurring cellulosic materials. These qualities make it a sustainable, highly renewable and environmentally friendly material to be used in place of synthetic materials in a variety of applications. With their high surface area to volume ratio, low level …

Studying The Effect Of Vacancies On The Thermal Conductivity Of Metal-Coated Carbon Nanotubes Using Molecular Dynamics Atomistic Simulations, Ravindra Sunil Dhumal

Graduate Research Theses & Dissertations

Breakthroughs in nanotechnology have made it possible for the size of electronic gadgets to be scaled down to micro/nano level. What follows however, is the side effect of high power densities and overheating as the heat dissipation is restricted to very small surface area. Thus, the need of an effective thermal management system is central to these developments. One way to counter this problem is to use Thermal Interface Materials (TIMs) which promote heat transfer between heat source and sink.

Owing to their high thermal conductivity (up to 6000 W/mK), Carbon Nanotubes (CNTs) are thought of as strong candidates for …

Freeform Extrusion Fabrication Of Advanced Ceramics And Ceramic-Based Composites, Wenbin Li

Doctoral Dissertations

"Ceramic On-Demand Extrusion (CODE) is a recently developed freeform extrusion fabrication process for producing dense ceramic components from single and multiple constituents. In this process, aqueous paste of ceramic particles with a very low binder content ( < 1 vol%) is extruded through a moving nozzle to print each layer sequentially. Once one layer is printed, it is surrounded by oil to prevent undesirable water evaporation from the perimeters of the part. The oil level is regulated just below the topmost layer of the part being fabricated. Infrared radiation is then applied to uniformly and partially dry the top layer so that the yield stress of the paste increases to avoid part deformation. By repeating the above steps, the part is printed in a layer-wise fashion, followed by post-processing. Paste extrusion precision of different extrusion mechanisms was compared and analyzed, with an auger extruder determined to be the most suitable paste extruder for the CODE system. A novel fabrication system was developed based on a motion gantry, auger extruders, and peripheral devices. Sample specimens were then produced from 3 mol% yttria stabilized zirconia using this fabrication system, and their properties, including density, flexural strength, Young's modulus, Weibull modulus, fracture toughness, and hardness were measured. The results indicated that superior mechanical properties were achieved by the CODE process among all the additive manufacturing processes. Further development was made on the CODE process to fabricate ceramic components that have external/internal features such as overhangs by using fugitive support material. Finally, ceramic composites with functionally graded materials (FGMs) were fabricated by the CODE process using a dynamic mixing device"--Abstract, page iv.

Remanufacturing Of Precision Metal Components Using Additive Manufacturing Technology, Xinchang Zhang

Doctoral Dissertations

"Critical metallic components such as jet engine turbine blades and casting die/mold may be damaged after servicing for a period at harsh working environments such as elevated temperature and pressure, impact with foreign objects, wear, corrosion, and fatigue. Additive manufacturing has a promising application for the refurbishment of such high-costly parts by depositing materials at the damaged zone to restore the nominal geometry. However, several issues such as pre-processing of worn parts to assure the repairability, reconstructing the repair volume to generate a repair tool path for material deposition, and inspection of repaired parts are challenging. The current research aims …

Compositional Analysis Of Cerium And Cesium In Rapid Setting Cement As An Immobilization Agent For Nuclear Waste, Riyadh M. Motny

Theses and Dissertations

A feasibility of rapid setting cement (RSC) as an agent of immobilization for certain elements such as fission products or radioactive materials was explored. Cerium (Ce) and cesium (Cs) have been selected as a surrogate for U and/or Pu and fission products, respectively, in this study in three phases. In Phase I, RSC was evaluated for physical properties (e.g., porosity, density, pH values, etc.) using two groups methods—the cement powder at different concentrations of Ce (2 – 10 wt%) with deionized water (DIW) and artificial seawater (ASW). The results showed that the final setting time and compressive strength of RSC …

Elevated Temperature Progressive Damage And Failure Of Duplex Stainless Steel, Darren P. Luke

Civil Engineering ETDs

Ductile failure of metals has been the focus of research efforts within academia and industry for many years since it is tremendously important for understanding the failure of structures under extreme loading conditions. However, limited research has been dedicated to elevated temperature ductile failure, which is critical for evaluating catastrophic events such as industrial, structural or shipping vessel fires. A detailed investigation was conducted on the structural response of Duplex Stainless Steel at elevated temperatures. The temperature dependence of elastic modulus, yield strength, ultimate strength, and ductility was measured up to 1000°C and a continuum damage plasticity model was developed. …

Conversion Of Heat Energy From Cooling Water Of Diesel Engine To Electrical Energy Using Thermoelectric Generator, Muhammad Hasan Albana

Makara Journal of Technology

This research objective is to convert heat from the radiator fluid of a diesel engine to electrical energy by utilizing a thermoelectric generator (TEG). The TEG consists of 20 semiconductors (TE modules) and is equipped with a heat sink. The research shows that using the TEG, the heat of radiator fluid can be converted to electrical energy, although the electricity generated is small. The maximum electrical voltage generated by the TEG when modules were connected in series was 10 volts. When the TE modules were connected in parallel and series-parallel, the maximum voltages generated were 2.11 and 2.53 volts, respectively. …

Immittance Response On Carboxymethyl Cellulose Blend With Polyvinyl Alcohol- Doped Ammonium Bromide-Based Biopolymer Electrolyte, Norfatihah Mazuki, Yuki Nagao, Ahmad Salihin Samsudin

Makara Journal of Technology

The blended carboxymethyl cellulose (CMC) and polyvinyl alcohol (PVA) doped with various compositions of ammonium bromide (NH4Br)-based solid biopolymer electrolytes (SBEs) were prepared by using the casting method. In this present work, CMC/PVA–NH4Br SBE thin film was used to investigate the electrical conductivity via electrical impedance spectroscopy. The maximum conductivity obtained was 3.21 X 10−4 S cm−1 for sample AB20 at ambient temperature (303 K), and this result might be due to the increased number of charge carrier. A dielectric study was conducted to understand the conductivity behavior. The electrical properties have been measured as a function of frequency of …

Transition Metal Dichalcogenide For High-Performance Electrode Of Supercapacitor, Saifful Kamaluddin Muzakir, Ahmad Salihin Samsudin, Bouchta Sahraoui

Makara Journal of Technology

Molybdenum dichalcogenides have been reviewed from the perspectives of bandgap, conductivity, and oxidation states of transition metal. Researchers have concluded that a narrow-bandgap transition metal dichalcogenide with high conductivity could be achieved for the high-performance electrode of a supercapacitor.

Automated Compilation Test System For Embedded System, Mohamad Khairi Ishak, Ooi Jun Hwan, Teh Jiashen, Nor Ashidi Mat Isa

Makara Journal of Technology

Embedded system testing involves testing an integration of software and hardware. It is increasingly difficult to evaluate the functionality of each module within a short time because of the increasing number of tests required. In this paper, a novel stepwise methodology involving the use of an automated compilation test system (ACTS) is proposed, to improve the quality of testing and optimize the testing time using automation. Using the proposed method, the testing coverage can be maximized, while minimizing the manual work and testing time required. This ACTS was used to automate the test code compilation and execution for different hardware …

Activated Carbon Fixed-Bed Adsorber Design For Treating Chromium Hexavalent Wastewater, Tedi Hudaya, Velicia Rachmat

Makara Journal of Technology

Pollution caused by industrial wastewater containing heavy metals is a major issue, primarily due to its toxic nature. A cheap yet effective method to deal with such wastewater is activated carbon adsorption. The purpose of this research is to evaluate and design a fixed bed adsorber with granular activated carbon as an adsorbent to process wastewater-containing chromium hexavalent (Cr 6+). Experiments show that the Langmuir isotherm fits the equilibrium data as effectively as the Freundlich isotherm. Activated carbon used in this research is Jacobi 2000® derived from bituminous coal. The lab scale inlet volumetric flow is 100 mL/h with different …

A 2.3/3.3-Ghz Dual Band Low Noise Amplifier Using Switchable Load Inductor In 0.18-Um Cmos Technology, Taufiq Alif Kurniawan, Hsiao-Chin Chen

Makara Journal of Technology

In this paper, the dual band low noise amplifier is designed in 0.18-μm CMOS technology. By combining the proposed switchable load inductor for gain controlling and the conventional inductive source degeneration topology, narrow band gain and good impedance matching are achieved at 2.3/3.3-GHz frequency bands. The new mathematical analysis of low noise amplifier design is derived to define the component parameters of the proposed circuits. The proposed low noise amplifier exhibits gain of 17.18 dB and 15.5 dB, and noise figure of 2.67 dB and 2.52 dB at the two frequency bands, respectively.

Ascorbic Acid Degradation In Cut Lemon Packaged Using Oxygen Scavenging Active Film During Storage, Kurniawan Yuniarto, Setyo Purwanto, Bruce Ari Welt, Anang Lastriyanto

Makara Journal of Technology

Oxygen scavenging active film can be used to prevent diffusion of free oxygen due to the action of permeation mechanism. In this study, biodegradable oxygen scavenging plastic film was designed by incorporating an antioxidant agent into plasticized polylactic acid or PLA-PEG (PPLA). Butylated hydroxytoluene (BHT) was added at different concentrations into the matrix of the PPLA film using a direct casting method to produce oxygen scavenging active film. The antiradical activity of the oxygen scavenging active film was observed, which could be applied for preventing vitamin C degradation in cut lemon during storage. The antiradical activity of the active film …

The Importance Of Usability Aspect In M-Commerce Application For Satisfaction And Continuance Intention, Yassierli Yassierli, Vinsensius Vinsensius, M. S. Syed Mohamed

Makara Journal of Technology

There has been a rapid growing of m-commerce application in recent years due to the development of mobile communication technology and e-commerce business. However, only about 30% of online users, who conduct online searching, make online purchases. The low conversion rate seems to be correlated with poor usability aspect of most m-commerce applications and poor satisfaction reported by users. Research has reported that satisfaction and continuance intention in using m-commerce applications have relationships with service quality and information quality. In this study, a new model of user satisfaction and continuance intention in the context of mobile application was proposed by …