Mechanical Engineering Commons^™

Simulation Of Manufacturing Cell Using Hoops Graphic Software And Siman Simulation Language, Parikh Vipul

Theses

Control of jobs being processed in manufacturing shop floor is important to management. The performance of job shop is affected by shop congestion due to arrival rate, batch size, number of machines, buffer capacity, process time variation, and dispatching rules use to load the jobs on the machine.

The job shop is a very complex system and hence, it is difficult as well as time consuming to obtained result using analytical method. A SIMAN simulation language is used to create generic model of a manufacturing cell and simulation analysis of those parameters variation such as job shop efficiency, the average …

A Study Of The Manufacturing Costs Of Grille And Side Screens On John Deere Tractors, John M. Beierschmitt

Graduate Research Papers

The problem discussed in this paper was the development of a process for the manufacture of a new, low cost, quality grille screen that previously had been made on conventional tooling, and now can not be made with the conventional process or tooling. The research comparison in this paper was done to show the financial advantage of this type of tooling.

An Examination Of The Labor Time Of A Robot Weld Cell, Chris S. Conrad

Graduate Research Papers

The purpose of this study was to determine the labor time differential, if any, of a robot weld cell as compared to manual welding methods. Also, the variability of labor time differential between part numbers was to be examined.

The results of the study was intended to assist future investment decision makers in maximizing the return on capital expenditures. It was proposed that the labor time differential determined by this study be applied to the future labor and overhead rates in determining the return on investment for a robotic weld cell purchase. The variability of labor time differential between part …

A Technical Paper On Automated Pouring And The Selection Process Used By One North American Foundry, R. Stanley Weaver

Graduate Research Papers

This report on automated pouring focuses on the selection process used by one North American iron foundry. The problem facing this facility and any operation wishing to implement this technology lies in the number of variables which must be addressed in their quest for a suitable system.

Computer Aided Manufacturing For Production Environment, Biren K. Parikh

Theses

Investments in new technology like Computer Aided Manufacturing (CAM) increased in the past few years because of the foreign competition in the world market as well as on the home ground. Improper investment in CAM and CIM resulted in the "Islands of Automation" instead of an integrated system. These "Islands of Automation" have created new problems for production planning and factory communication.

The objective of the thesis is to develop the methodology to selection and implementation of the CAM system in the production environment. It is to be noted that a CAM system is part of the overall CIM implementation, …

Stepwise Reduction And Approximation Method For Performance Analysis Of Generalized Stochastic Petri Nets, Jinming Ma

Theses

This thesis delves into the performance analysis of generalized stochastic Petri net (GSPN) model by using an approximation method: the Stepwise Reduction and Approximation (SRA) Method. The key point is that we are able to analyze a subnet in isolation by keeping its token flow direction and its sub-throughput equivalent with all the possible tokens entering into the subnet. The thesis first defines various kinds of potentially reducible subnets, subnet selection rules, approximation subnet construction rules, and reduction evaluation rules. Then corresponding to the possible subnets, the approximation method is used stepwisely until the interested measures are found with the …

Reverse Engineering : An Evaluation Of Contact Technology And Application In Manufacturing Systems, Shailesh V. Jadhav

Theses

There are many instances where one-of-a-kind parts, such as prototypes or custom-built parts, need to be reproduced. When a Computer Aided Design (CAD) of an existing part is not available, reverse engineering is involved in recreation of such part. Currently, geometric measurements from the surface of a prototype are extracted manually and sent to a CAD system. It is typically time consuming, tedious, and potentially a source of error. This study outlines a methodology, for the development of a CAD model, rapid prototype, and subsequently manufacturing of the part. The method developed uses a contact technique to extract 2-D or …

Trouble Shooting In Plastic Injection Molding Machines, Zafar Kamal

Theses

The purpose of this thesis is to find the solution of those problems which occur during plastic injection molding process. Molding cycle problem analysis is an important field in plastic injection process. It is very necessary to catch the problems during operation. Therefore on the basis of research trouble shooting criteria is prepared.

Good quality control is an essential feature for finding any sort of fault. Quality control is associated with each and every step of operation to maintain the required shape and surface finishing.

Most of the molding problems are solved by varying the machine conditions and by changing …

Graphics Interfaced Computer Automated Process Planning, Ajit Nimbvikar

Theses

The work is based on the manufacturing of gears in a Job Shop type production plant. The topic is divided into three sections. 1. design, 2. graphics, and 3. process planning and analysis. A program is developed using Fortran for the iterative design procedure. With basic inputs, the program provides the design of gears with dimensions. During the procedure, the user has to intervene to specify some codes for the selection of materials and other parameters. Second section deals with the graphics utility. It provides a drawing of the gear with dimensions according to the input obtained from the design …

Cause And Effect Diagrams For Process Analysis And Control, Philip Thomas

Theses

Cause and effect diagrams can be used as an effective tool for identifying the possible causes of a quality problem. Using this diagram one can go deep into the causes of the problem and take proper remedial action. Several graphical techniques like matrix diagrams, systematic diagrams, etc., can be combined with this tool to better represent the cause effect relationships. While a quantitative approach of this technique is feasible but limited, there are useful applications based on qualitative approach to this technique. The objective of this thesis is to propose a quantitative approach to the cause and effect diagrams especially …

Design For Productivity Using Gd&T, Srihari G. Acharya

Theses

No abstract provided.

Shop Floor Planning And Control In Integrated Manufacturing Systems, Tahir Mahmood

Theses

The implementation of a shop floor planning and control system is a prerequisite in establishing an effective computer integrated manufacturing system. A shop floor control system integrates management production goals with the capabilities and limitations of the manufacturing plant. Shop floor planning begins with a long term rough cut capacity plan and evolves into near term, capacity requirements and input/output plans. Shop floor control provides a status of in-process operations and a measure of the plants success in executing the plan. Effective use of technology on shop floor increases the efficiency of the manufacturing plant. Simulation is an important tools …

Design For Manufacturability And Assembly, Srinivas Mullapudi

Theses

This report presents a study of the various concepts of design for manufacturability and assembly with some case studies, and examples.

The goal of DFM is reduction of parts and simplifying assembly process. A simple faucet has been studied and attempts have been made at re-designing the same using the techniques of design for manufaturability as postulated by Boothroyd, Dewhurst and Henry Stoll.

The Design And Manufacture Of Institutional Trays Using Simultaneous Engineering, Antonio Schmidt

Theses

This study evaluates thermoformed trays as used in the food service industry. The resin used in fabricating trays is a blend of Acrylonitrile Butadiene Styrene (ABS) and Polycarbonate (PC). The life of the trays is presently between 1 to 3 years. The trays are used in correctional facilities and hospitals. The handling of the tray is not abusive. The trays are pulled out of service once they exhibit stress cracking.

To further understand the unpredictable life of the thermoformed trays an understanding of the behavior of the plastics is required and the method of comparing one resin from another, as …

Application Of Desktop Manufacturing System (Sla) For The Manufacturing Of A Centrifugal Pump Impeller Using Cad (I-Deas), Wasimuddin Azam Muhammad Syed

Theses

Desktop Manufacturing (DTM) systems which combine personal computer, laser and other technologies are being used to sculpt objects from computer generated models created on computer aided design (CAD) workstations. As a member of DTM systems, StereoLithography Apparatus (SLA) transforms 3-dimensional designs into a 3-D output. This can substantially reduce the time required to produce a prototype through the process of photopolymerization. The process involves the transfer of a liquid plastic monomer into a solid polymer by exposing it to ultraviolet light.

Although the process looks productive, inefficiencies can occur, if incorrect parameters are selected before its application for a particular …

Modeling, Evaluation, And Control Of A Flexible Manufacturing Cell Using Petri Nets, Glenn Arthur Thorniley

Theses

This thesis describes the usefulness of Petri nets in modeling, evaluating, and controlling a Flexible Manufacturing Cell (FMC). The basics of Petri net theory are explained and a specific FMC is examined. First, the FMC is modeled. The purpose of modeling is to facilitate the evaluation and provide a framework on which the control methodologies can be applied. The objective of the evaluation is to determine how the FMC would benefit most by replacing or adding equipment. Several ideas on control are combined to form a useful framework for the designing of the control net. With this framework the control …

A Study Of Annular Slurry Jet For Abrasive Waterjet Cutting, Thomas Kuriakose

Theses

The objective of this project is to study the performance of an annualr slurry jet nozzle for abrasive waterjet cutting. This nozzle has been invented by Avraham. Harnoy, Department of Mechanical Engineering, NJIT and presented to the patent committee of NJIT in May 1990. This study includes design and development of prototyes and testing of their performance. Moreover, it includes initial theoretical study of the flow behavior.

The idea is based on the merging of a high velocity pure waterjet with an annular jet of a slurry of water and abrasives at low velocity. The two jets merge outside the …

Uses And Applications Of Artificial Intelligence In Manufacturing, Manojkumar H. Desai

Theses

The purpose of the THESIS is to provide engineers and personnels with a overview of the concepts that underline Artificial Intelligence and Expert Systems. Artificial Intelligence is concerned with the developments of theories and techniques required to provide a computational engine with the abilities to perceive, think and act, in an intelligent manner in a complex environment.

Expert system is branch of Artificial Intelligence where the methods of reasoning emulate those of human experts. Artificial Intelligence derives it's power from its ability to represent complex forms of knowledge, some of it common sense, heuristic and symbolic, and the ability to …

Cost Deployment Based On Quality Function Deployment, John Goceljak

Theses

A methodology for Cost Deployment based on Quality Function Deployment (QFD) architecture is developed and explained. Following a comprehensive review of Quality Function Deployment terminology and composition, a house-of-quality is developed, and matrix correlation methodologies are discussed. Current applications are presented to illustrate the scope and adaptability of this quality assurance tool. In addition, an exercise in product design and review is conducted to illustrate a unique approach to cost deployment. Quality Function Deployment issues, including software, consulting, and preferred practices are also presented.

Artificial Neural Networks For Robotics Coordinate Transformation, Stephen Aylor, Luis Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

Artificial neural networks with such characteristics as learning, graceful degradation, and speed inherent to parallel distributed architectures might provide a flexible and cost solution to the real time control of robotics systems. In this investigation artificial neural networks are presented for the coordinate transformation mapping of a two-axis robot modeled with Fischertechnik physical modeling components. The results indicate that artificial neural systems could be utilized for practical situations and that extended research in these neural structures could provide adaptive architectures for dynamic robotics control.

Automatic Recognition Of Tool Wear On A Face Mill Using A Mechanistic Modeling Approach, Daniel Waldorf, Shiv G. Kapoor, Richard E. Devor

Industrial and Manufacturing Engineering

A strategy is developed for identifying cutting tool wear on a face mill by automatically recognizing wear patterns in the cutting force signal. The strategy uses a mechanistic model development to predict forces on a lathe under conditions of wear and extends that model to account for the multiple inserts of a face mill. The extended wear model is then verified through experimentation over the life of the inserts. The predicted force signals are employed to train linear discriminant functions to identify the wear state of the process in a manner suitable for on-line application.

Design Of A Material Handling System For The Automatic Assembly Of A Shower Head, Irshad Meherally

Theses

The design of a Material Handling System for the Shower Head assembly is proposed. The working principle of complete automation and individual workstation is presented using "I-DEAS" software. Alternative equipments and their usage in the automation of the assembly is also proposed. Custom made fixtures, workcarriers, orienters, magazines, part feeders are designed for the assembly. Analysis of design for assembly in terms of cost and efficiency is performed by generating a Coding System Technique.

An Investigation Of Cutting Tool Chatter Vibration In Machine Tools, Arneil Olson

Graduate Research Papers

The purpose of this study was to assemble and condense the research and background literature available on cutting tool chatter vibration. Another requirement was to translate the highly technical language of the researcher into a form readily understandable to shop floor personnel.

Support staff called upon to assist in the elimination of chatter problems have not been given the informational resources necessary to effectively deal with the phenomenon. This information should be gathered from university libraries and cutting tool experts and combined into one basic reference work.

If collecting the references were all that was required they could simply be …

An Investigation Into Manufacturing Quality Planning Concepts For New Manufactured Products With Recommendations For John Deere, Michael A. Henning

Graduate Research Papers

President Bush was quoted in 19 90 saying, "The improvement of quality in products and the improvement in services -these are national priorities as never before." (National, 19 9 0). Leadership through quality was also called the new competitive frontier by David Keams, Chief Executive Officer of Xerox Corporation (DeToro, 198 7) and 198 9 winner of the Malcolm Baldrige National Quality Award. For a manufacturing organization like Xerox a quality product is the result of many factors. Other corporations have come to the same realization of the importance of quality throughout their operations (Crosby, 19 9 1). He pointed …

Computer Numerical Controlled (Cnc) Machining Of Screws And Dies For Plasticating Extruders : Determination Of The Criteria For Implementing Cnc Machining, Nilesh H. Desai

Theses

The work of this thesis is dedicated to the manufacturing industry making production equipment to manufacture plastic products. The main theme of the thesis is to determine the criteria for implementing Computer Numerical Control machining to make parts with complex geometries for production equipment.

A small manufacturing company with job shop type of production was chosen as the subject and study of extruder manufacturing process was performed. The various available alternatives of CNC manufacturing units available in the market were chosen and their feasibility examined.

At present a large variety of CNC machine tools are available in the market, offered …

An Investigation On The Skill Requirements Of A Manufacturing Engineer In A Computer Integrated Manufacturing Environment, Wayne E. Frost

Graduate Research Papers

The problem for this study centers on these questions:

What skills will a manufacturing company's manufacturing engineers require to : 1) Implement successfully computer integrated manufacturing. 2) How will they obtain these skills?

On Capacity Modeling For Production Planning With Alternative Machine Types, Robert C. Leachman, Tali F. Carmon

Industrial and Manufacturing Engineering

Analyzing the capacity of production facilities in which manufacturing operations may be performed by alternative machine types presents a seemingly complicated task. In typical enterprise-level production planning models, capacity limitations of alternative machine types are approximated in terms of some single artificial capacitated resource. In this paper we propose procedures for generating compact models that accurately characterize capacity limitations of alternative machine types. Assuming that processing times among alternative machine types are identical or proportional across operations they can perform, capacity limitations of the alternative machine types can be precisely expressed using a formulation that is typically not much larger …

Implementing Computer Numerical Control Machine Tools In A Job Shop Environment, Rajesh Shah

Theses

Computer Numerical Control is one important phase to overall application of computer on the shopfloor. Today a large variety of CNC machine tools are offered by manufacturer following different standards. This thesis is organized with the purpose of comparing various technical and economical considerations for CNC machine tool purchase and application. The main purpose of study is to mention various features of CNC machine tools and its possible integration which can reduce product lead time and improve quality. General replacement minimum cost model is discussed with case study for economic justification of machine purchase. While discussing technical features emphasis is …

Computer-Aided Process Planning (Capp) Sorich, Sohail Pirzada

Theses

The last two decades have witnessed the increasing role of the computer in the process planning function. This has been further enhanced by the advent of the knowledge based expert system, and its impact on Computer Aided Process Planning (CAPP). CAPP has emerged as a strategic link between design and manufacture. This thesis discusses the various methods used in the process planning function. Group Technology (GT) plays a pivotal role in establishing CAPP. The utilization of Artificial Intelligence techniques in CAPP is listed. This study also presents an Interactive Software adaptive to product/part configuration variables.

Redesign Of Parts And Simulation Of Flexible Assembly Cell For Safety Water Shower Assembly, Balraj Y. Gardilla

Theses

A Design for Assembly (DSA) method is used to analyze the safety water shower assembly and to redesign the components with emphasis on meeting the criteria of allowing for flexible Assembly Cell (FAS). An Expert System is developed to select the right Assembly using VP-Expert. This thesis contrasts the old and new safety water shower assembly designs and describes the design of a final Flexible Assembly Cell. A PUMA 550 robot was investigated for use in the cell design. The flexible Assembly cell is simulated on silicon graphics using the IGRIP software. The economics of each part presentation method is …