Mechanical Engineering Commons^™

Statistical Process Control For High Precision Deep Drawn Sheet Metal Parts, Sunil S. Shah

Theses

In today's world, industrial expertise has come to be judged in terms of the quality of the product. Good quality has become the ultimate aim in a manufacturing environment, which leads to many innovations for ease in the inspection of parts. In considering a metal working company like Hudson Tool & Die Company, a study of the various operations and the application of Statistical Process Control to the forming operations is performed using STORM software. Important characteristics have been carefully studied with regards to metal forming like uniform metal thickness, radius of the bend, depth of the drawing operation. In-depth …

A Suggested Model Program For Cim Education, Sema E. Alptekin

Industrial and Manufacturing Engineering

No abstract provided.

Adaptive Scheduling And Control Using Artificial Neural Networks And Expert Systems For A Hierarchical/Distributed Fms Architecture, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

An adaptive expert scheduler was developed that learns by itself and adapts to the dynamic FMS environment. This hybrid system uses a symbiotic architecture composed of expert systems (ESs) and artificial neural networks (ANNs) and provides a learning scheme guided by past experience. The artificial neural networks recognize patterns in the tasks to be solved in order to select the best scheduling rule according to different criteria. The expert systems, on the other hand, drive the inference strategy and interpret the constraints and restrictions imposed by the upper levels of the control hierarchy of the flexible manufacturing system. The level …

Integrating Scheduling And Control Functions In Computer Integrated Manufacturing Using Artificial Intelligence, Luis Carlos Rabelo, Sema E. Alptekin

Industrial and Manufacturing Engineering

Proper integration of scheduling and control in Flexible Manufacturing Systems will make available the required level of decision-making capacity to provide a flexibly-automated, efficient, and quality manufacturing process. To achieve this level of integration, the developments in computer technology and sophisticated techniques of artificial intelligence (AI) should be applied to such FMS functions as scheduling. In this paper, we present an Intelligent Scheduling System for FMS under development that makes use of the integration of two AI technologies. These two AI technologies — Neural Networks and Expert Systems — provide the intelligence that the scheduling function requires in order to …

Group Set-Up For Printed Circuit Board Assembly, Tali F. Carmon, Oded Z. Maimon, Ezey M. Dar-El

Industrial and Manufacturing Engineering

The current practice in the assembly of electronic components on printed circuit boards (PCBs) is serial production. a process characterized by very long set-up times. However, with the advent of efficient on-line process information .. new production control methods are now possible. This paper proposes a different production method, called the group set-up (GSU) method, which can significantly reduce set-up times. The traditional and the GSU production methods are compared, and it is shown that the GSU always performs better than the traditional method in terms of total production flow (throughput) and labour time However, the traditional method performs better …

A Systematic Transition To Flexible Manufacturing, Sema E. Alptekin, Daniel L. Webber

Industrial and Manufacturing Engineering

The transition from basic automation to flexible manufacturing is an expensive and tedious procedure. It requires meticulous planning and almost clairvoyant forecasting to insure that the initial flexibility obtained is sufficient to allow growth and expansion in the future. This paper will suggest a systematic and methodological approach to achieve optimal flexibility and describe the present results of its application to an ongoing system transformation. Conclusions based on existing levels of completion are presented along with identification of critical and non critical flexibility requirements. The considerations and steps taken are summarized in a procedural format which may then be applied …

Proposed Scheduling Methods For Printed Circuit Board Assembly, Tali Freed, Ezey M. Dar-El, Oded Z. Maimon

Industrial and Manufacturing Engineering

The current practice in the assembly of electronic components on printed circuit boards (PCB's) is serial production, a process characterized by very long set-up times.

However. with the advent of efficient on-line process information, new production control methods are now possible. This paper proposes two new production methods - the Grouped Set-up (GSU) method and the Sequence-Dependent Scheduling (SDS) method, which can significantly reduce set-up times.

It is shown that the GSU always performs better than the SDS method in terms of total production flow (throughput). while the SDS performs better than the GSU method in terms of work-in-process (WIP) …

An Experimental Cost Model For The Analysis Of Quality Cost In A Manufacturing Enterprise, Wallace Charles Carlson Jr.

Dissertations and Theses @ UNI

The intent of the study was to construct a quality cost model for manufacturing enterprises. A quality cost model provides a manufacturing enterprise with a cost structure which enables it to gauge and measure the efficiency and effectiveness of its management and processes. The quality cost model was specifically constructed to aid a manufacturing enterprise in establishing a quality cost system for its operations and activities and contains three distinct initial implementation or decision areas; the quality cost management decisions area, the quality cost system applications area, and the quality cost system utilization area.

The quality cost model was evaluated …

A Survey Of Material, Process, And Operator Requirements Of Midwestern United States Laser Job Shops, Eric Jaeckel

Graduate Research Papers

Managers of seven (7) midwestern United States laser job shops were interviewed to assess the material, process, and operator requirements of each particular shop. The seven shops were located in a six (6) state area including Illinois, Indiana, Iowa, Minnesota, Ohio, and Wisconsin,

It was found that mild steel and ceramic were the most common materials processed. Cutting, marking/scribing/etching, and drilling were the most common types of processing and gas lasers were six times more popular than solid state lasers. Operator training should include materials science, electronics, optics, and computer programming.

Issues In The Design And Implementation Of Expert Systems, Clive L. Dym

All HMC Faculty Publications and Research

This article discusses the issues that arise in the design and implementation of expert systems. These issues include: task selection; the stages of development of expert system projects; knowledge acquisition; languages and tools; development and run-time environments; and organizational and institutional issues. The article closes with some speculation about the future development of expert systems.

Effect Of Center Of Gravity Location On Optimum Performance Of Random Vibratory Vehicle Suspension, Daniel Mahar

Theses

This study provides the analysis for the optimal design of a conventional vehicle suspension system, consisting of a sprung mass (vehicle body) and two unsprung masses (wheel frame), accentuated by the implementation of a damped absorber to the unsprung masses. Further, the effect of the c.g. (center of gravity) location of the vehicle body is investigated. A two dimensional, four degrees of freedom linear model is chosen. Randomly profiled terrain is assumed to impart hyperbolically distributed stationary vertical random displacements to the front and rear wheels. For generalization, nondimensional design parameters are selected. Criteria for optimization include the tire-terrain normal …

Analysis Of Compliant Pins Subjected To Plastic Deformation, Lincoln Miller

Theses

An experimental/numerical analysis of two types of compliant pins is presented: dynamic retention pins and cantilever pins. It is shown that there is a trade-off between the performances of both types of pins. For the same range of retention force, the cantilever pin, with a smaller stiffness, is more forgiving and gives a broader range of deflection. The dynamic retention pin is shown to be more reliable with time and replacement frequency, since it exhibits less plastic deformation for the same range of retention force.

The Relative Importance Of Competencies Needed By Industrial Energy Managers From The Larger Manufacturers In Iowa, Timothy J. Eibes

Graduate Research Papers

The importance of identifying the competencies needed by energy managers is reflected in the seriousness of the energy problem and the impact it has on the industrial setting. The newness and ambiguity of EM, coupled with the increasing importance of the concept, add to the need for identifying the necessary competencies required in managing energy.

Ideally, once these competencies are identified, they should be the focus of those educational curriculums designed to produce energy managers. Currently there are only 25 post-high school institutions in the U.S. that have energy management curriculums (The College Blue Book, 1981). Less than half of …

Motivation And The First Line Supervisor: A Survey Of Techniques And Applications, Raymond H. Rannfeldt

Graduate Research Papers

Do first line supervisors differ in their beliefs concerning motivation or in the techniques they employ to motivate their personnel as a function of age, time in service with a company and/or time as a supervisor?

Desirable Combinations Of Electrode And Flux For Submerged Arc Welding Of Low Carbon Steel, James A. Husmann

Graduate Research Papers

The major purpose of this study was to provide information about desirable combinations of welding electrode and appropriate fluxes for submerged arc welding of low carbon steel. Other purposes were to:

1. Test a variety of combinations of available submerged arc welding electrodes and fluxes in welding low carbon steel.

a. Prepare specimens for tensile tests.

b. Conduct tensile tests.

c. Calculate tensile strength, yield point, break point, percent of elongation, and percent reduction of area.

2. Determine the most desirable combinations of electrode and flux for companies presently using or planning to use submerged arc welding for low carbon …

A Computerized Manpower Reporting System For Staff Departments Of A Manufacturing Organization, Laurence C. Oliver

Graduate Research Papers

The purposes of this study were to develop and implement a computerized reporting system that would meet the following criteria:

1. Be capable of handling the reporting needs of the entire industrial engineering department.

2. Produce accurate reports.

3. Be simple to use and maintain.

4. Be flexible, so that new reports could be included.

5. Be adaptable to any industrial engineering or staff department.

The V-Process: An Innovative Foundry Technique, Thomas John Miller

Graduate Research Papers

The V-Process is an innovative foundry technique that is relatively unknown in the United States (Dreger, 1976, p. 63). The V-Process, known as vacuum sealed molding of unbonded sand, is a patented industrial foundry practice. Plastic film, unbonded sand, and vacuum are used to encapsulate the mold cavity.

Initially, the V-Process was used to produce intricate ornamental and- art castings. The V-Process has been used to produce castings of all sizes and shapes including castings having thin section curtain walls. Other castings include 2600 pound iron ore crusher mills and eight ton ship anchors. V-Process castings weigh as little as …

Wood Finishing For Tree Samples Of Five Honduran Species, Amilcar A. Cruz

Graduate Research Papers

This research report will study the application of four wood finishing techniques to samples of each of five species of Honduran hardwood.

These four wood finishing methods are: The varnish-method, the lacquer method, the antiquing method and the oil-rub method. The researcher will attempt to determine which is the best method for each of the five species.

There's Little To Choose Between Scarifier Points, C R. Lester

Journal of the Department of Agriculture, Western Australia, Series 4

Tests on scarifier points showed that methods of treating them to prolong their life had little effect.

John Gary Anderson Papers - Accession 158, John Gary Anderson, Rock Hill Body Company, Rock Hill Chamber Of Commerce

Manuscript Collection

The John Gary Anderson Papers consist of biographical sketches of J.G. Anderson and Alice Holler Anderson (wife of J.G. Anderson), newspaper clippings offering accounts of the success and failures of the Rock Hill Buggy Company, the Anderson Motor Company and “the Rock Hill Plan” for reduction of the cotton crop in the south. Also included is a map of Rock Hill dated 1891 and scrapbooks containing advertising materials for Anderson’s products, photographs, and correspondence relating to Anderson’s business, his will and years as a trustee of Winthrop College (1920-1937).

Numerical Control Machining, Dennis L. Maclennan

Graduate Research Papers

Accurate and timely data depicting major aspects of manufacturing are essential to allow management to exercise effective controls for investments relating to automated equipment. One specific area of automated equipment can be termed "numerical control" (N/C) . "N/C is a technique for the control of production tools by information prerecorded in symbolic form (Devries, 1971, p. 1)." l This study is concerned with gathering material on the functional use and operation of N/C equipment. Specifically, the following areas of study were:

(1) to gather historical information on N/C equipment development;

(2) to investigate who are the major manufacturers of N/C …

Gasket Or Squeegee Painting, Virgil J. Berg

Graduate Research Papers

This investigation was undertaken with the purpose of revealing and developing a method of gasket or squeegee painting which could be successfully implemented in any industrial arts laboratory. Specific objectives of the study will be to determine the answers to the following questions:

1. Of what does the process consist?

2. What industries or manufacturing concerns are using the process?

3. Is the process satisfactory for use in the industrial arts laboratory?

4. Is the process economically feasible for student use?

5. Is the process within the range of average student ability?

6. Can equipment for the process be developed …

The Formation And Properties Of Machining Burrs, Laroux K. Gillespie

All Graduate Theses and Dissertations, Spring 1920 to Summer 2023

The formation of burrs in Machining Operations occurs by three Basic Mechanisms:

1) Lateral Extrusion of material

2) Bending of the chip

3) Tearing of the chip form the workpiece

Each of these mechanisms has been studied analytically and compared to experimental results. The agreement between predictions and measurements has been found to be close.

Drilling, milling, grinding, and turning burrs were produced in 303Se stainless steel and their properties were related to tool geometry, feedrates, and depth of cut. One thousand measurements were made and subsequently analyzed by analysis of variance techniques. The properties measured include burr length and …

Photo Chemical Milling, Terry R. Smith

Graduate Research Papers

This study is concerned with the techniques used in the production of metal parts by the use of photofabrication. Included will be a research of the historical background of the industry, and the production processes used by the photofabrication industry that apply to this project. Information will include careers, education, current status of the industry, as well as methods for implementing the processes into the industrial arts curriculum.

Electrostatic Fluidized Bed Plastic Powder Coating Process, Richard H. Florer

Graduate Research Papers

The overall objective is the fabrication of a functional electrostatic fluidized bed dry plastic powder coating apparatus which can be utilized in an Industrial Arts laboratory.

Australian Tractor Test Report. No. 56. Zetor 5511, G H. Vasey, W. F. Baillie

Journal of the Department of Agriculture, Western Australia, Series 4

AUSTRALIAN TRACTOR TEST REPORT

The Zetor 5511 is a general purpose farm tractor. With 43 drawbar horsepower and 51 h.p. at the P.T.O. at rated engine speed it comes within Class 5 of Australian Standard Classification of Wheeled Tractors for Agricultural Purposes, A.S. Dl0-1967. It is equipped with 18.4 x 28 pneumatic tyres.

It has a five-speed gear box with a High and Low ratio change giving 10 forward and 2 reverse speeds

Australian Tractor Test Report No. 55 : Nuffield 4/65, G H. Vasey, W. F. Baillie

Journal of the Department of Agriculture, Western Australia, Series 4

THE Nuffield 4/65 is a general purpose farm tractor of 49 drawbar horsepower.

With 54 h.p. at the P.T.O. at rated engine speed it comes within Class 5 of the Australian Standard Classification of Wheeled Tractors for Agricultural Purposes, AS D10-1967. I t is equipped with 18.4 x 30 pneumatic tyres.

It has a five speed gear box with a High and Low ratio change giving 10 forward and 2 reverse speeds.

Skill And Accuracy Test In The Use Of Hand Woodworking Tools, Warren Prescott Dayton

University of the Pacific Theses and Dissertations

In view of the fact that the greatest argument in favor of any educational test is its need, one is compelled to keep this in mind while introducing a new test and give this factor first consideration. It is safe to say that any instrumental- ity that will aid the teacher in the understanding of his pupil and his present and potential ability is needed. Truly the various intelligence, aptitude and content tests, now in ever increasing use, have justified their existence upon this foundation of pedigogical need.

Singer Sewing Machine Manual, Kentucky Library Research Collections

Research Collections

Booklet from the Reliance Manufacturing Company Factory: 217 – 219 Quince Street, Philadelphia & 936 Arch Street, Philadelphia 1888. this company manufactured Pennsylvania Singer 1887 and High Arm Pennsylvania Singer 1888