Mechanical Engineering Commons^™

Semi-Automated Glass Mat Splice Operation For Asphalt Shingle Line, Justin Bracci, Harry Zhao, Chad Linafelter

Mechanical Engineering

The following report details the senior project sponsored by GAF Materials Corporation, Shafter, CA in regards to semi-automating a glass-mat splicing table for asphalt roofing shingle production. Herein includes details, research, design, and analysis regarding the semi-automation of the gluing processes for the splicing table. A working prototype was manufactured and tested for the future implementation onto GAF’s production line or further senior project involvement.

Wingtip Dynamics Simulator, Eugene Fox, Nick Rodriguez, Steven Rieber

Mechanical Engineering

Raytheon is a defense contracting company with an electronic warfare division that is developing a radio frequency signal triangulation system. Part of the focus in improving this technology is the need for accurate and real time locational knowledge of the signal receivers, which are located at the tips of aircraft wings. Due to turbulence during flight, the fluttering motion of the wings alter the distance and angle relationships of the two receivers and add noise to the received signal data, which negatively affect the triangulation estimates. To mitigate this error caused by the wing flutter, Raytheon is developing a software …

Run-Time Hev Engine-Generator Power-Speed Optimization For Fuel Consumption And Emissions Reduction, Chester Paul Rowe Ii

Doctoral Dissertations and Master's Theses

As fuel economy and emissions standards become more stringent, Plug-in Hybrid Electric Vehicles (PHEV) using series architectures are being increasingly explored. Due to the decoupling of the Internal Combustion Engine (ICE) from the road, the primary control challenge in this architecture is the optimization of an ICE control law. A run-time Genset speed controller is presented for use during the charge-sustaining mode in a Series PHEV to find the optimal operating parameters for a conventional diesel engine coupled to an electric generator in terms of minimized fuel consumption and emissions generation. On board vehicle sensors provide real time data to …

Electric Porsche Drivetrain Re-Design, Taylor Carlson, Quinton Petty, Spencer Treffry

Mechanical Engineering

The objective of this project was to redesign the drivetrain of the electric 1977 Porsche 911 Targa S with the goal of optimizing the drivetrain for motor efficiency and performance. The focus was to redesign the interface between the electric motor and rear wheels to maximize the efficiency of power transmission from the motor to the ground.

Two systems were proposed, a fixed gear reduction and two motors with an electronic differential. The fixed gear reduction was chosen to be designed and built by replacing the stock Porsche transmission with a differential featuring a favorable gear ratio for the electric …

Flow Induced Vibration On Piezoelectric Structures: Prediction, Experiment And Applications, Felix Ewere

Von Braun Symposium Student Posters

No abstract provided.

Team Nathan Suspension, Frankie J. Wiggins, Alex D. Seitz, Justin P. Bautista

Mechanical Engineering

Nathan Cooper is an 8-year old boy with Spinal Muscular Atrophy (SMA). SMA has affected Nathan’s muscle development and requires him to use the Standing Dani™ mobility device. The Standing Dani is a motorized standing wheelchair, or Wheelstand. Nathan controls and uses it to get around. Though the Standing Dani performs well for most functions, it has some distinct issues. The primary issue that this project addresses is its lack of suspension and the discomfort that Nathan feels as a result. After talking with our client, we developed several specifications generally related to geometry, safety, vehicle dynamics, and reliability. Many …

Development Of Integration Software For Multiple Inkjet Functionalization Systems, Jieyu Lu, J. William Boley, George T.-C. Chiu

The Summer Undergraduate Research Fellowship (SURF) Symposium

Inkjet printing is widely used in functional product manufacturing. Performing a printing task requires communication and synchronization among multiple subsystems (e.g. motion and drop ejection), which introduces complexity in the overall printing system. A user interface has been developed, which enables users to input printing parameters and patterns for printing functional materials. The interface then sends commands to the controllers that execute the printing process. The software can also be expanded to carry out standard experiments for functional printing research and characterization. Moreover, the software is transferable to multiple systems. One application explored using the software is drug anti- counterfeiting …

Fluid Powered Miniature In Vivo Robots For Minimally Invasive Surgery (Mis), Abolfazl Pourghodrat

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Minimizing the invasiveness of surgery is believed to improve patient outcomes. Bleeding, infection, and pain are major concerns in surgery afflicting patients for decades. Minimally invasive techniques have come into play to reduce these concerns and smooth the evolution of abdominal surgery to a scarless process where nearly all surgeries can be performed without a skin incision. Technology continually advances the frontier of development of novel surgical devices to implement less invasive surgical techniques.

Fusion of robotics and Minimally Invasive Surgery (MIS) has created new opportunities to develop diagnostic and therapeutic tools. Surgical robotics is advancing from externally actuated systems …

Modeling, Analysis, And Verification Of A Weld-Breaking Mechanism For Automatic Circuit Recloser Applications, Brian Korves

Master's Theses (2009 -)

The automatic circuit recloser (ACR) is responsible for protecting electrical distribution grids in the event that high voltage power lines come in contact with ground. In order to prevent damage, ACRs break the electrical continuity of the circuit through the use of a vacuum interrupter and a weld breaking mechanism. Vacuum interrupters consist of two metallic contacts in an air-tight ceramic housing. Due to the electrical interactions that take place during the interruption process, unintended welds are formed between the contacts. These welds have the ability to impede or completely stop the interruption process, thus rendering the ACR inoperable. In …

Energy Conservation By Intermittently Recirculating And Aerating An Aquaponics System With An Airlift, Bjorg Magnea Olafs

Doctoral Dissertations and Master's Theses

An airlift device providing aeration and circulation was designed to reduce electrical power requirements for aquaponics by eliminating the need for a water pump. The airlift performed better than predicted and achieved water flow rates of 10 L/min at 25 °C, in comparison to the theoretical design performance 2.65 L/min.

Koi (Cyprinus carpio) and sweet basil (Ocimum basilicum) were cultured for five weeks in two identical aquaponics systems. The system was located indoors and consisted of a fish tank, a sump tank, and a soil-free growth media bed under artificial lighting. The total water volume in each system was 230 …

Automated Foosball Table, Jim R. Stefani, Alex J. Herpy, Brett Gordon Jaeger, Kevin S. Haydon, Derek Alan Hamel

Mechanical Engineering

This project is the second iteration of an automated foosball table for Yaskawa America as a trade show display. The table is meant to provide an interactive experience which highlights the speed and precision of the Yaskawa hardware. The first iteration of the project was mainly focused on creating the physical hardware for the system and to begin the basic programming for the system. This phase of the project was focused on finalizing the physical hardware of the system, implementing the vision system and to continue the basic programing of the system AI. A third team will be assigned to …

Mobile Solar Pv Trainer, Matthew Myers, Matthew Clause, Lawrence Smith

Mechanical Engineering

The aim of the Mobile Solar PV Trainer Project was to design, construct and test a versatile and robust laboratory training rig for the Cal Poly Electrical Engineering department. This project was inspired by the desire of one or more California Polytechnic State University electrical engineering professors to add laboratory components to two established upper division electrical engineering courses in photovoltaic panels and solar power. This report contains a detailed description of the trainer’s desired specifications, our ideation process, a thorough description of the selected trainer design including part drawings, assembly documentation and a bill of materials as well as …

Friction Test Machine, Kyle Raymon Schless, Lynda Beatriz Tesillo, Mustapha Nadri

Mechanical Engineering

No abstract provided.

Characterization Of 3d Interconnected Microstructural Network In Mixed Ionic And Electronic Conducting Ceramic Composites, William M. Harris, Kyle S. Brinkman, Ye Lin, Dong Su, Alex P. Cocco, Arata Nakajo, Matthew B. Degostin, Yu-Chen Karen Chen-Wiegart, Jun Wang, Fanglin Chen, Yong S. Chu, Wilson K. S. Chiu

Faculty Publications

The microstructure and connectivity of the ionic and electronic conductive phases in composite ceramic membranes are directly related to device performance. Transmission electron microscopy (TEM) including chemical mapping combined with X-ray nanotomography (XNT) have been used to characterize the composition and 3-D microstructure of a MIEC composite model system consisting of a Ce_0.8Gd_0.2O₂ (GDC) oxygen ion conductive phase and a CoFe₂O₄ (CFO) electronic conductive phase. The microstructural data is discussed, including the composition and distribution of an emergent phase which takes the form of isolated and distinct regions. Performance implications are considered …

Process Capability In A Computer Integrated Manufacturing Cell, Andrew Austin

Masters Theses & Specialist Projects

With the rise of automation in traditional manufacturing processes, more companies are beginning to integrate computer integrated manufacturing (CIM) cells on their production floors. Through CIM cell integration, companies have the ability to reduce process time and increase production. One of the problems created with CIM cell automation is caused by the dependency the sequential steps have on one another. Dependency created by the previous step increases the probability that a process error could occur due to previous variation. One way to eliminate this dependency is through the use of an in-process measuring device such as a Renishaw spindle probe …

Bellevue-Santa Fe Charter School Solar Panel Project, Dulce Arroyo Martinez, Henrik Lee, Moises Quiroz, Timothy Iafrate

Mechanical Engineering

This project covers the design, manufacture, and installation of solar panel frames on a charter school in Avila Beach, CA. Through preliminary research regarding important factors (such as solar movement, ideal panel angle, and site-specific factors), a frame that meets the standards set forth in the California Building Codes was designed. After approval by presiding authorities, parts specified in the design were ordered, inspected upon arrival, and manufactured to the design as necessary. Much of the challenge was related to the installation aspect of the project—coordination with the proper authorities and correct submission of applications was integral to the success …

The Design Of A Mobile, Animatronic Bald Eagle, Eric Burns

Phi Kappa Phi Research Symposium (Archived)

Modern animatronics are used as a tool to help engage audiences in realistic and entertaining experiences. Many animatronic figures are dynamic in movement, but static in mobility. The research presented covers the beginnings of mobile animatronic research. An animatronic bald eagle, Opportunity, was designed for that purpose. Animations for Opportunity are generated by integration of Arduino, Pololu Mini Maestro, and Hitec Servo Motors. Arduino receives signals from flex sensors which cause voltage variations when “flexed”. The 1:1 scale, animatronic eagle can be perched on the arm of an “actor” who simulates an eagle’s caretaker. The flex sensors are located within …

Analytical Performance Evaluation Of Thermoelectric Modules Using Effective Material Properties, Sean Lwe Leslie Weera

Masters Theses

Designers often face the predicament of non-standardized forms of performance data provided by thermoelectric module manufacturers. Other than experimental means the only method to evaluate the performance of a product would be through analytical modeling using material properties that are usually undisclosed and unknown. This work studies the theoretical approach of obtaining such material properties using the maximum operating parameters reported by the manufacturers. These values are then analytically employed to evaluate the performances of these thermoelectric modules. Experimental means are also devised and carried out on these test samples to validate the integrity of the results. Three-way comparisons between …

Towards A Sustainable Modular Robot System For Planetary Exploration, S. G. M. Hossain

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis investigates multiple perspectives of developing an unmanned robotic system suited for planetary terrains. In this case, the unmanned system consists of unit-modular robots. This type of robot has potential to be developed and maintained as a sustainable multi-robot system while located far from direct human intervention. Some characteristics that make this possible are: the cooperation, communication and connectivity among the robot modules, flexibility of individual robot modules, capability of self-healing in the case of a failed module and the ability to generate multiple gaits by means of reconfiguration. To demonstrate the effects of high flexibility of an individual …

Influence Of Crystal Structure On The Electrochemical Performance Of A-Site-Deficient Sr1-SNb0.1Co0.9O3-Δ Perovskite Cathodes, Yinlong Zhu, Ye Lin, Xuan Shen, Jaka Sunarso, Wei Zhou, Shanshan Jiang, Dong Su, Fanglin Chen, Zongping Shao

Faculty Publications

The creation of A-site cation defects within a perovskite oxide can substantially alter the structure and properties of its stoichiometric analogue. In this work, we demonstrate that by vacating 2 and 5% of Asite cations from SrNb_0.1Co_0.9O_3-δ (SNC1.00) perovskites (Sr_1-sNb_0.1Co_0.9O_3-δ,s = 0.02 and 0.05; denoted as SNC0.98 and SNC0.95, respectively), a Jahn–Teller (JT) distortion with varying extents takes place, leading to the formation of a modified crystal lattice within a the perovskite framework. Electrical conductivity, electrochemical performance, chemical compatibility and microstructure of Sr_1-sNb_0.1Co …

Design, Fabrication, And Properties Of 2-2 Connectivity Cement/Polymer Based Piezoelectric Composites With Varied Piezoelectric Phase Distribution, Xu Dongyu, Cheng Xin, Sourav Banerjee, Huang Shifeng

Faculty Publications

The laminated 2-2 connectivity cement/polymer based piezoelectric composites with variedpiezoelectric phase distribution were fabricated by employing Lead Zirconium Titanate ceramicas active phase, and mixture of cement powder, epoxy resin, and hardener as matrix phase with a mass proportion of 4:4:1. The dielectric, piezoelectric, and electromechanical coupling properties of the composites were studied. The composites with large total volume fraction ofpiezoelectric phase have large piezoelectric strain constant and relative permittivity, and thepiezoelectric and dielectric properties of the composites are independent of the dimensional variations of the piezoelectric ceramic layer. The composites with small total volume fraction of piezoelectric phase have large …

Low Frequency Energy Scavenging Using Sub-Wave Length Scale Acousto-Elastic Metamaterial, Raiz U. Ahmed, Sourav Banerjee

Faculty Publications

This letter presents the possibility of energy scavenging (ES) utilizing the physics of acousto-elastic metamaterial (AEMM) at low frequencies (<∼3KHz). It is proposed to use the AEMM in a dual mode (Acoustic Filter and Energy Harvester), simultaneously. AEMM’s are typically reported for filtering acoustic waves by trapping or guiding the acoustic energy, whereas this letter shows that the dynamic energy trapped inside the soft constituent (matrix) ofmetamaterials can be significantly harvested by strategically embedding piezoelectric wafers in the matrix. With unit cell AEMM model, we experimentally asserted that at lower acoustic frequencies (< ∼3 KHz), maximum power in the micro Watts (∼35µW) range can be generated, whereas, recently reported phononic crystal based metamaterials harvested only nano Watt (∼30nW) power against 10KΩ resistive load. Efficient energy scavengers at low acoustic frequencies are almost absent due to large required size relevant to the acoustic wavelength. Here we report sub wave length scale energy scavengers utilizing the coupled physics of local, structural and matrix resonances. Upon validation of the argument through analytical, numerical and experimental studies, a multi-frequency energy scavenger (ES) with multi-cellmodel is designed with varying geometrical properties capable of scavenging energy (power output from ∼10µW – ∼90µW) between 0.2 KHz and 1.5 KHz acoustic frequencies.

A Platinum Nanowire Network As A Highly Effective Current Collector For Intermediate Temperature Solid Oxide Fuel Cells, Hanping Ding, Xingjian Xue

Faculty Publications

We report the fabrication and evaluation of a platinum nanowire network as a highly efficient current collector for solid oxide fuel cells (SOFCs). The ink of carbon-black supported platinum nanoparticles was sprayed onto the cathode. After firing, the carbon black was oxidized and disappeared as carbon dioxide gas while the platinum nanoparticles connect with one another, forming a tree-branch-like nanowire network. The diameters of the nanowires range from 100 nm to 400 nm. Compared to a conventional platinum paste current collector, the polarization resistance of the PrBaCo₂O_5+δ (PBCO) cathode with a nanowire current collector was reduced …

Modeling Of Chemical-Mechanical Couplings In Anode-Supported Solid Oxide Fuel Cells And Reliability Analysis, Xinfang Jin, Xingjian Xue

Faculty Publications

Oxygen ionic transport in conducting ceramics is an important mechanism enabling solid oxide fuel cell (SOFC) technology. The multi-physicochemical processes lead to the fact that the distribution of oxygen vacancy site fraction is not uniform in a positive-electrode electrolyte negative-electrode (PEN) assembly. Different oxygen vacancy concentrations induce different volumetric expansion of ceramics, resulting in complicated chemical–mechanical coupling phenomena and chemical stress in SOFCs. In this research, a mathematical model is developed to study oxygen ionic transport induced chemical stress in an SOFC. The model is validated using experimental polarization curves. Comprehensive simulations are performed to investigate chemical stress distribution in …

Applying Spiking Neural Network Simulation To Neuromodulatory Autonomous Robot Control, Cameron Muhammad

Phi Kappa Phi Research Symposium (Archived)

In this paper, simulation of the brain based on an artificial spiking neuron model is used to create a self-learning algorithm. The spiking neuron simulation is used to demonstrate a neuromodulation program in which the reward seeking properties of dopamine, the risk-adverse effects of serotonin, and the attention-focusing effects of the cholinergic and noradrenergic systems are applied to a mobile robotic platform as it moves autonomously throughout an environment. External stimuli is recorded by the program as spiking “events” that result in corresponding amounts of dopamine and serotonin influenced spiking patterns. These spiking patterns affect how the robot adapts to …

Faults Identification In Three-Phase Induction Motors Using Support Vector Machines, Rama Hammo

Master of Technology Management Plan II Graduate Projects

Induction motor is one of the most important motors used in industrial applications. The operating conditions may sometime lead the machine into different fault situations. The main types of external faults experienced by these motors are over loading, single phasing, unbalanced supply voltage, locked rotor, phase reversal, ground fault, under voltage and over voltage. The machine should be shut down when a fault is experienced to avoid damage and for the safety of the workers. Computer based relays monitor the machine and disconnect it during the faults. The relay logic used to identify these faults requires sophisticated signal processing techniques …

Fabrication Of Magnetic Two-Dimensional And Three-Dimensional Microstructures For Microfluidics And Microrobotics Applications, Hui Li

Theses and Dissertations--Mechanical and Aerospace Engineering

Micro-electro-mechanical systems (MEMS) technology has had an increasing impact on industry and our society. A wide range of MEMS devices are used in every aspects of our life, from microaccelerators and microgyroscopes to microscale drug-delivery systems. The increasing complexity of microsystems demands diverse microfabrication methods and actuation strategies to realize. Currently, it is challenging for existing microfabrication methods—particularly 3D microfabrication methods—to integrate multiple materials into the same component. This is a particular challenge for some applications, such as microrobotics and microfluidics, where integration of magnetically-responsive materials would be beneficial, because it enables contact-free actuation. In addition, most existing microfabrication methods …

Electroplating Of Cr-Ni Alloy And Ni-Cr/Ni Multilayer Coatings, Liaowang Liu

Graduate Theses, Dissertations, and Problem Reports (ETD)

The major interests of developing Ni-Cr alloy plating lie in the possible formation of a passive film by chromium and its good chemical and mechanical properties. And nano scale multilayer coatings exhibit improved properties due to nano scale effects (e.g.: high hardness and strength) and they combine and enhance different properties from individual components. Thus, electroplating of Ni-Cr multilayer coatings could have high potential for numerous engineering applications. Electroplating in aqueous and in organic solution by direct current were studied for Ni-Cr alloy coatings, and Ni-Cr multilayer coatings were prepared by pulse current electroplating in single bath.

Traditionally, chromium or …

Neuromodulation Based Control Of Autonomous Robots On A Cloud Computing Platform, Cameron Muhammad

College of Graduate Studies: Theses & Dissertations

In recent years, the advancement of neurobiologically plausible models and computer networking has resulted in new ways of implementing control systems on robotic platforms. The work presents a control approach based on vertebrate neuromodulation and its implementation on autonomous robots in the open-source, open-access environment of robot operating system (ROS). A spiking neural network (SNN) is used to model the neuromodulatory function for generating context based behavioral responses of the robots to sensory input signals. The neural network incorporates three types of neurons- cholinergic and noradrenergic (ACh/NE) neurons for attention focusing and action selection, dopaminergic (DA) neurons for rewards- and …

Long Life Electrochemical Diodes For Continuous Electrowetting, Mehdi Khodayari, Ben Hahne, Nathan B. Crane

Faculty Publications

The rate of electrochemical reactions in some systems varies with the polarity of the overpotential on the working electrode, introducing diode-like behavior at the electrode/electrolyte interface. However, with repeated bipolar cycling, the electrochemical current damages the electrodes. We have connected electrochemical diodes in series with opposing polarities to reduce the diode current while charging a capacitive circuit. We have previously used this capacitive circuit arrangement to actuate aqueous droplets continuously using the electrowetting (EW) effect. In this study, the performance of electrochemical diodes under repeated voltage cycles is investigated. Aluminum and titanium electrodes in contact with three electrolyte solutions (0.1 …