Mechanical Engineering Commons^™

X-Beam Alignment System, Whittaker Ian Hamill, Joseph Michael Falcao, Robert Kim-Yan Tam

Mechanical Engineering

The goal of the project was to design, build, and test an automated machine for Micro-Vu that will align a pair of rails to the necessary precision and affix said rails to Micro-Vu's X-Beam as to reduce manual labor and human error.

Remote Cable Gantry, Allen L. Bailey

Electrical Engineering

The Remote Cable Gantry is a robotic system that was initially intended to aid in the art of aerial videography. It was designed to enable novice and expert users alike to capture both video footage and audio from perspectives unachievable by current methods. This system uses a series of cables to control the position of a camera gimbal in a defined 3D space and, as a self-contained unit, is portable and easy to use. The Remote Cable Gantry offers a quiet, intuitive, and safe alternative to existing technology, which has been limiting the market and potential of aerial photography and …

Marine Gastrobot Final Design Report, Wesley B. Williams, Eric Kane Dreischerf, Tommy Nicholas Yath

Mechanical Engineering

The Marine Gastrobot sponsored by Dr. Christopher Kitts of the Cal Poly Center for Applications in Biotechnology was a research and development effort intended to explore the use of microbial fuel cell technology as a power source for underwater robots. Our team Ocean Locomotion succeeded in developing a first iteration of an underwater robotic platform suitable for microbial fuel cell integration. The primary feature of the design is its sinusoidal fin propulsion intended for benthic exploration with limited risk of entanglement. During the course of development, Ocean Locomotion explored the use of low power actuation methods and determined their limited …

Blood-Brain Barrier-On-A-Chip Systems Based On 3d Printing, Cade I. Harding

Mechanical Engineering Undergraduate Honors Theses

This research focused on the design and testing of a blood-brain barrier (BBB)-on-a-chip microfluidic device produced using 3D printing. First, COMSOL simulations were used to define dimensions of the microchannel that would most accurately replicate the flow environment imposed on the blood-brain barrier, the wall shear stress being the most important characteristic. In using COMSOL, water was used as the simulated fluid and also the testing fluid in the fabricated devices. Therefore, the microsystem is designed to produce the BBB environment using water instead of blood. The numerical simulation parameters were based on theoretical calculations performed to scale up the …

Chip-Package Interfacial Stress Analysis And Reliability Implications For Flip-Chip Power Devices, Jonathan Gh Treco

Mechanical Engineering Undergraduate Honors Theses

The solder in flip-chip assemblies experience high stress and strain because of thermal mismatch induced deformation. These deformations occur because of the differences of coefficient of thermal expansion between flip-chip assembly materials. The similarly in stress profiles between thermal induced and shear induced stress in solder joints enable the use of die shear testing as a representative technique for relating the max stress the flip-chip can withstand to cyclic thermal fatigue failures. In this work, two electronic device sample preparation types are evaluated: One set of samples are soldered together and other set of samples use epoxy as an adhesive. …

System-Layout-Dependent Thermally Induced Solder Stress & Reliability Implications, Ange C. Iradukunda

Mechanical Engineering Undergraduate Honors Theses

Electronic flip chip assemblies consist of dissimilar component materials, which exhibit different CTE. Under thermal cyclic operating conditions, this CTE mismatch produces interfacial and interconnect stresses, which are highly dependent on system layout. In this paper, sensitivity analyses are performed using ANSYS FEA to establish how the proximity and arrangement of neighboring devices affect interconnect stress. Flip chip alignment modes ranging from edge-to-edge to corner-to-corner are studied. Results of these FEA studies, demonstrated that closely packing devices together has the effect of making them act as one. This results in a significant increase in the thermomechanical stresses induced on peripheral …

Safer Sweep Auger Operation Using Robotics, Nathan A. Wulf

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

This thesis presents a remotely controlled robotic solution for those who must sometimes enter agriculturally confined spaces in attempts to assist with grain bin cleanout, particularly by manipulating the sweep auger. In 2015 alone, there were at least 47 documented incidents that occurred in agriculturally confined spaces, of which more than half were fatal. While there have been several advancements in the quality and effectiveness of sweep augers, there have been very few that offer the safety and adaptability of the robotic solution proposed. This robotic solution is a four-wheeled, skid-steering style robot with camera and lighting attachments that allow …

Size Distribution Of Carbon Nanoparticles From A Methane/Argon Hv Pulsed Dc Ampj, Steven Doyle

Research Horizons Day Posters

No abstract provided.

Formation Of Mound-Like Multiscale Surface Structures On Titanium By Femtosecond Laser Processing, Edwin Peng, Alfred Tsubaki, Craig A. Zuhlke, Ryan Bell, Meiyu Wang, Dennis R. Alexander, George Gogos, Jeffrey E. Shield

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Surface Functionalization Technique • Femtosecond Laser Surface Processing (FLSP) • Utilize high power, femtosecond (10-15 s) laser pulses • Produce self-organized, multiscale surface micro/nanostructures • Diverse range of applicable substrates: semiconductors, metals, polymers, & composites

Why? • What are the different types of FLSP structures on Ti? • Physical evidence needed for FLSP formation models • Optimize FLSP of Ti for biomedical & other applications

How? • Obtain evidence of mound growth processes by examining underlying microstructure • Utilize dual beam Scanning Electron Microscope-Focused Ion Beam instrument to cross section surface structures & fabricate transmission electron microscopy samples

Optimized Endpoint Delivery Via Unmanned Aerial Vehicles, Fuad Gazal

All Graduate Theses, Dissertations, and Other Capstone Projects

Unmanned Aerial Vehicles (UAVs) are remotely piloted aircraft with a range of varying applications. Though early adoption of UAVs focused on military applications, surveillance, photography, and agricultural applications are presently on the rise. This work aims to ascertain how UAVs may be employed to elicit deceased transportation times, increased power efficiency, and improved safety. Resulting in optimized end point delivery. A combination of tools and techniques, involving a mathematical model, UAV simulations, redundant control systems, and custom designed electrical and mechanical components were used towards reaching the goal of a 10-kilogram maximum payload delivered 10 miles under 30 minutes. Two …

Target Read Operation Of Passive Ultra High Frequency Rfid Tag In A Multiple Tags Environment, Zi Qin Phua

Theses and Dissertations--Mechanical and Aerospace Engineering

Passive ultra-high frequency (UHF) radio frequency Identification (RFID) has emerged as a promising solution for many industrial applications. Passive UHF systems are relatively inexpensive to implement and monitor, as no line of sight is required for the communication. There are several advantages to using a passive RFID system. For example, no internal power source is required to activate the tags, and lower labor costs and efficient multitasking operations are expected in a long term scenario. However, due to factors such as tag-to-tag interference and inaccurate localization, RFID tags that are closely spaced together are difficult to detect and program accurately …

Torque Response Of Thin-Film Ferromagnetic Prisms In Uniform Magnetic Fields At Macro And Micro Scales, Soroosh Torabi

Theses and Dissertations--Mechanical and Aerospace Engineering

The non-contact nature of magnetic actuation makes it useful in a variety of microscale applications, from microfluidics and lab-on-a-chip devices to classical MEMS or even microrobotics. Ferromagnetic materials like nickel are particularly attractive, because they can be easily deposited and patterned using traditional lithography-based microscale fabrication methods. However, the response of ferromagnetic materials in a magnetic field can be difficult to predict. When placed in a magnetic field, high magnetization is induced in these ferromagnetic materials, which in turn generates force and/or torque on the ferromagnetic bodies. The magnitude and direction of these forces are highly dependent on the type …

Simulation Of Horse-Fence Contact And Interaction Affecting Rotational Falls In The Sport Of Eventing, Gregorio Robles Vega

Theses and Dissertations--Mechanical and Aerospace Engineering

Rotational falls, or somersault falls, have led to serious and fatal injuries during the cross-country phase of Eventing competitions. Research to improve the safety of the sport began in 2000 after five fatal injuries occurred in the 1999 Eventing season. These efforts led to safety devices such as air jackets, improved helmets, and frangible/deformable fences. The focus of this thesis is to develop a more complete understanding of the horse-fence interaction as the approach motion transitions to a rotational fall. To achieve this, a large distribution of inertial properties was compiled through the development of a cylinder-based inertia approximation and …

Autonomous Quadrotor Collision Avoidance And Destination Seeking In A Gps-Denied Environment, Thomas C. Kirven

Theses and Dissertations--Mechanical and Aerospace Engineering

This thesis presents a real-time autonomous guidance and control method for a quadrotor in a GPS-denied environment. The quadrotor autonomously seeks a destination while it avoids obstacles whose shape and position are initially unknown. We implement the obstacle avoidance and destination seeking methods using off-the-shelf sensors, including a vision-sensing camera. The vision-sensing camera detects the positions of points on the surface of obstacles. We use this obstacle position data and a potential-field method to generate velocity commands. We present a backstepping controller that uses the velocity commands to generate the quadrotor's control inputs. In indoor experiments, we demonstrate that the …

A Study Of High Temperature Heat Pipes And The Impact Of Magnetic Field On The Flow Of Liquid Metal, Udit Sharma

Dissertations, Master's Theses and Master's Reports

A study of high temperature heat pipe was conducted to understand its characteristics. A review of working fluid, temperature, wick structure, problems, operational limit and applications was done. Alkali metal were concluded as the most viable candidate for the working fluid.

The impact of three parameters namely magnetic field, heat flux and temperature was analyzed on the performance of HTHP (High Temperature Heat Pipe). The presence of magnetic field had the most considerable impact on reducing the pumping limit of the heat pipe while the temperature had almost negligible effect. Magnetic field results in the pressure drop and adversely affect …

Fourth-Generation Fan Assessment Numeration System (Fans) Design And Performance Specifications, Michael P. Sama, George B. Day, Laura M. Pepple, Richard S. Gates

Biosystems and Agricultural Engineering Faculty Publications

The Fan Assessment Numeration System (FANS) is a measurement device for generating ventilation fan performance curves. Three different-sized FANS currently exist for assessing ventilation fans commonly used in poultry and livestock housing systems. All FANS consist of an array of anemometers inside an aluminum shroud that traverse the inlet or outlet of a ventilation fan. The FANS design has been updated several times since its inception and is currently in its fourth-generation (G4). The current design iteration (FANS-G4) is reported in this article with an emphasis on the hardware and software control, data acquisition systems, and operational reliability. Six FANS-G4 …

Water Jet Cutting Head Actuator, Jacob D. Augustynovich

Williams Honors College, Honors Research Projects

In an effort to increase efficiency and productivity, WARDJet was seeking a better actuation method for the cutting head on their waterjets. Current actuation methods were, for the most part, purely mechanical, relying on compressed air, springs, and water pressure to open and close the valve to 60,000 psi of water. Increasing the speed of the on/off cycle times of the waterjet would allow for faster movements of the cutting head from one cut to the next, increasing the overall amount of products cut in a day, week, and year. This obviously points to increased sales, increased profit, and increased …

Remote Control Of The Ece Smart Kart, Sarah Dangelo

Summer Community of Scholars Posters (RCEU and HCR Combined Programs)

No abstract provided.

Implementation Of A Self Leveling Controller On A Legged Rover, Rahul Rameshbabu

Summer Community of Scholars Posters (RCEU and HCR Combined Programs)

No abstract provided.

Investigation Of The Use Of 3-D Printer Platform As Building Block For Rapid Design Of Research And Manufacturing Tool, Handy Chandra

Dissertations, Master's Theses and Master's Reports

This thesis attempts to show how an open source 3-D printer platform, the self replicating rapid prototype (RepRap), could be used to accelerate the development of research and manufacturing tools. Two projects are shown as examples, both utilizing components of the 3-D printer platform.

The first project is to develop an instrument capable of performing automated large-area four-point probe measurements. A modified RepRap 3-D Printer with a four-point probe in place of the 3-D printer head is utilized as a precision positioning platform. The printer together with custom designed measurement circuit and software performs automated measurement on multiple points on …

Developing A Curriculum For Marine Mechatronics Technicians, Vukica M. Jovanovic, Petros J. Katsioloudis, Ana Djuric, Mileta Tomovic, Thomas B. Stout

Engineering Technology Faculty Publications

A growing trend within the U.S. Navy is to streamline operations by deploying ships with less sailors, who are more highly skilled technicians that are trained to do a wide array of jobs. Modern ships also include various automated systems that require more highly skilled technicians for maintenance. Outdated warship designs are now being replaced with industrial grade automation equipment. Such equipment is being used in warships that encounter harsher environments than what exists in the civilian industry. Hence, there is a need for training in regards to industrial grade automation equipment for military and civilian ship repair partners. Marine …

Simulation Of Human Ankle Trajectory During Stance Phase Of Gait, Leslie Castelino

Dissertations, Master's Theses and Master's Reports

A simulation was developed which mimics the human gait characteristics based on the input of an individual’s gait trajectory. This simulation also estimates the impedance of the human ankle based on the ground reaction forces measured by the force plate. This simulation will accept alterations of the following parameters: total body weight, weight of the shank, weight of the foot, trajectories of the shank and foot of the individual and orientation of the force plate, which would generate a new gait trajectory for the ankle during the stance phase of gait. The goal of this simulation was to validate the …

Final Design Report: Grasp Data Acquisition Project Axon Vr, Michael Erberich, Jack Schultz, Tyler Yeaman

Mechanical Engineering

No abstract provided.

Final Design Report: Allergen Mixing Assistant (Ama) Micro-Refrigeration Redesigning, Mitchell Parks, Minwoo (Michael) Suh

Mechanical Engineering

Abstract

Allergen Mixing Assistant (AMA) by Xtract Solutions is a device designed to more “effectively refrigerate, organize, and mix allergenic extracts”. Although Xtract Solutions intended the product to be fully automated, the company has decided against its automation and declared its current design as a minimum viable product whose components are too expensive, difficult to source and complex. Therefore, Cal Poly AMA design team - Mitchell Parks and Minwoo Suh - has decided to replace these expensive components with much more economical alternatives as shown below:

Stirling cooler

→

Thermoelectric (Peltier) cooler

Custom Arduino

Controller Card

→

TEC Thermostat *** …

Application Of Floating Pedal Regenerative Braking For A Rear-Wheel-Drive Parallel-Series Plug-In Hybrid Electric Vehicle With An Automatic Transmission, Dylan Lewis Lewton

Doctoral Dissertations and Master's Theses

As the world continues to move further away from our reliance on fossil fuels, hybrid vehicles are becoming ever more popular. Braking is a system on both hybrid and normal vehicles that involves a significant amount of power and energy. A hybrid can recapture some of that energy using regenerative braking. In this thesis, a method is devised to blend hydraulic and regenerative braking in the most effective manner. A MATLAB Simulink model was built to simulate a parallel-series plug-in hybrid electric vehicle. The model allows for the implementation of a regenerative brake controller that utilizes floating pedal regen, custom …

Performance Prediction Of Drying Process In Residential Clothes Dryer Using Multiphysics Modeling And Simulation, Molly Shircliff

Mahurin Honors College Capstone Experience/Thesis Projects

The clothes dryer is the second highest consumer of electricity among household appliances in the U.S. However, few improvements have been made to the overall design of dryers since the 1970s. For this reason, energy efficiency research in domestic clothes dryers is a promising topic. In order to effectively and accurately research and test efficiency and design of new prototypes of the dryer, a mathematical model of the air-vented, residential dryer was created in the Energy Systems Lab at Western Kentucky University, using the text-based environment of MATLAB. This model was developed and simulated using numerical solver techniques. This model …

Designing And Building An Automatic Chamfer Grinder, William Johnson

Mahurin Honors College Capstone Experience/Thesis Projects

Modern day manufacturing is a demanding environment with a constant need for process improvement. As automation becomes more advanced, there are fewer jobs that must be completed by a human. In the case of Stupp Bridge Company, a local manufacturer of steel bridge girders, their workforce is highly skilled, so replacing mundane tasks with automation allow the skilled workers to focus on the difficult jobs. One such task is grinding a chamfer onto every leading edge of each girder flange, eight edges in total, ranging from 20 to 200 feet long. The purpose of this project was to design an …

Dynamic Modeling Of Contact-Mode Triboelectric Generators By Lagrange’S Equations, Sean M. Gauntt, James Gibert

The Summer Undergraduate Research Fellowship (SURF) Symposium

Electret based energy scavenging devices utilize electrostatic induction to convert mechanical energy into electrical energy. Uses for these devices include harvesting ambient energy in the environment and acting as sensors for a range of applications. These types of devices have been used in MEMS applications for over a decade. However, recently there is an interest in Triboelectric generators/harvesters, i.e., electret based harvesters that relies on triboelectrification as well as electrostatic induction. The literature is filled with a variety of designs for the latter devices, constructed from materials ranging from paper and thin films; rendering the generators lightweight, flexible and inexpensive. …

Mechanical Reliability Of Implantable Polyimide-Based Magnetic Microactuators For Biofouling Removal, Christian G. Figueroa-Espada, Qi Yang, Hyowon Lee

The Summer Undergraduate Research Fellowship (SURF) Symposium

Hydrocephalus is a neurological disorder that typically requires a long-term implantation of a shunt system to manage its symptoms. These shunt systems are notorious for their extremely high failure rate. More than 40% of all implanted shunt systems fail within the first year of implantation. On average, 85% of all hydrocephalus patients with shunt systems undergo at least two shunt-revision surgeries within 10 years of implantation. A large portion of this high failure rate can be attributed to biofouling-related obstructions and infections. Previously, we developed flexible polyimide-based magnetic microactuators to remove obstructions formed on hydrocephalus shunts. To test the long-term …

Design, Testing And Evaluation Of Robotic Mechanisms And Systems For Environmental Monitoring And Interaction, James K. Higgins

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Unmanned Aerial Vehicles (UAVs) have significantly lowered the cost of remote aerial data collection. The next generation of UAVs, however, will transform the way that scientists and practitioners interact with the environment. In this thesis, we address the challenges of flying low over water to collect water samples and temperature data. We also develop a system that allows UAVs to ignite prescribed fires. Specifically, this thesis contributes a new peristaltic pump designed for use on a UAV for collecting water samples from up to 3m depth and capable of pumping over 6m above the water. Next, temperature sensors and their …