Mechanical Engineering Commons^™

Homogenization Of Composite And Cellular Materials Incorporating Microstructure And Surface Energy Effects, Ahmad Gad

Mechanical Engineering Research Theses and Dissertations

In the last few decades, the popularity of composite and cellular materials has rapidly increased through their widespread applications in multiple engineering fields including aerospace, automotive, civil and biomedical. However, to a large extent, the success of their practical applications depends on our ability to predict their mechanical behavior by using high-fidelity mechanics models.

Micromechanical modeling of composite and cellular materials is a challenging task due to the heterogeneous nature of such materials and the interactions among various constituent phases at the microscopic level, which result in non-homogeneous deformation, strain and stress fields. Therefore, it is necessary to develop simple …

Methods For Mass Data Acquisition Of Whiskey Webs., Adam D. Carrithers

Electronic Theses and Dissertations

Whiskey webs are a recently discovered phenomenon in which the monolayer collapse during evaporation of diluted American whiskey results in self-assembled, web-like structures. It was found that the pattern of weblike structures were unique between different American whiskey products. It is desirable to use these unique patterns as a “fingerprint” which can be used to identify whiskeys, their chemical constituents, and perhaps even counterfeits. In pursuit of identifying whiskey products based on their web pattern, it is necessary to have a large database of samples imaged for each product. The device discussed herein is the realization of an apparatus capable …

Fluid Flow Analysis Of Low-Altitute Agricultural Uav Pesticide Spraying Device, Dan Han

Student Works (2020-2029)

The nozzle is an important part of the drone pesticide spraying device. The quality of the nozzle directly affects the atomization performance. Fan nozzles are widely used in the field of plant protection in agriculture, forestry, pest control, and weed removal. When using drones to spray pesticides, the spraying velocity, the spraying range of the pesticides, and the atomized particle size are all key factors that directly affect the efficiency of pesticide use. This paper uses SOLIDWORKS and ANSYS software to design and simulate. The boundary conditions are kept the same, and the influence of the nozzle's grooving angle (α), …

Formula Sae Monocoque Chassis Development, Kc Egger, Brian Ford, Kyle Nagao, Neal Sharma, Donovan Zusalim

Mechanical Engineering

Formula SAE is a collegiate competition hosted by SAE International with the primary goal being to design, manufacture, and race an open wheel race car. The Cal Poly Racing Formula SAE team strives for improvement every race season and has remained competitive as a result. The 2019-2020 management team determined that further research and development towards the chassis would yield the greatest performance benefit for future seasons, as the previous chassis platform limited packaging and mounting options for vehicle subsystems which interfaced with the chassis.

A redesign of the Cal Poly Racing Formula SAE team’s carbon fiber reinforced polymer monocoque …

Analysis Of One Way Valve Mechanism For Wings Of A Flapping Drone, Xinchen Deng

Student Works (2020-2029)

The flapping drone is one type of MAVs which is defined as a miniature unmanned aerial vehicle that is inspired by flying birds and insects. Flapping wings can make a perfect combination of thrust and lift by flapping up and down with full usage of unsteady air. The flapping drone has the advantages of high maneuverability and a special lift generation mechanism. Compared with rotary-wing or fixed-wing MAV, it is smaller, lighter, and has higher flight performance. It can quickly change the flight direction and flight speed by control the flapping frequency and it is the only flight mode that …

A Computational Study Of Water Mobility On Smooth Surface, Cavities And Porous Structure With Hydrophilic And Hydrophobic Coatings, Kok Wee Yong

Student Works (2020-2029)

This research focus on water mobility and discovers a new phenomenon where droplet accelerates on a hydrophilic cavity surface when sliding down from a hydrophobic surface. The kinetic energy of droplet increases six (6) times higher than before sliding into the first cavity. This finding is useful for creating an effective way of filling liquids into cavities for passive microfluidics related devices. The work consists of validating cases using Computational Fluid Dynamics (CFD) software. The first part of the research reviews the literature regarding CFD modelling of a water droplet (i) sliding down on a surface, (ii) detachment in a …

Modeling Of Heavy Vehicle Braking Related To Accident Reconstruction For A Range Of Vehicle And Road Characteristics, Zamzamzadeh Mahdieh

Student Works (2020-2029)

In today's heavy-vehicle accidents, one of the major contributors is emergency braking, particularly for vehicles without an anti-lock braking system (ABS), which is dominant in developing countries like Malaysia. As the heavy vehicle driver applies emergency braking, there is a high chance of wheel lock-up, at which point the vehicle will skid along the road, creating braking marks from the tires. These braking marks are often used in crash reconstructions. Braking marks are mainly used by investigators to examine the vehicle's pre-impact velocity. There are many models and formulations based on kinetic energy that show the effect of some parameters. …

Cad For College: Switching To Onshape For Engineering Design Tools, Kate N. Leipold

Presentations and other scholarship

Engineering Design Tools aims to teach students to use industry standard CAD tools in the context of a design and build course. Previous versions of the course have been taught utilizing Creo Parametric. To alleviate install concerns, distributed team work, and the challenges of learning Creo in a short time frame, the class transitioned to utilizing Onshape. To quote the Onshape website - “Onshape is the first CAD system built for teams. Students can work in groups and edit models together simultaneously. Teachers can distribute assignments, review work and give feedback with ease. Additionally, Onshape keeps a complete history of …

Heavenly Bodies Rsvp, Justin Tyler Spitzer, Allison Jean Turnbaugh, Jack William Boulware, Braden Alex Lockwood

Mechanical Engineering

The purpose of the Heavenly Bodies RSVP project was to design and fabricate planet props, as well as a mechanism by which they could be raised and lowered in California Polytechnic State University’s Pavilion theater. The project team was comprised of four fourth year mechanical engineering students: Allison Turnbaugh, Braden Lockwood, Jack Boulware, and Justin Spitzer. We conducted extensive research to determine the ideal solution for the design problem brought to us by our sponsor. In our analysis, we discovered that the most important aspects of our design were the absolute reliability of the system, fire retardant material selection, and …

Elevate Dental, Connor Merrick, Everett Johnson, Jonah Holbrook

Mechanical Engineering

During a dental procedure, patients are often required to have a bite block placed in their mouths to keep them open for the duration of their procedure. These can be very uncomfortable for patients due to lack of properly-fitting sizes. This project presents an alternative fully adjustable bite block that is affordable, comfortable, and easy to use for dental personnel.The bite block is a two piece side loading design that uses interlocking teeth to supply a range of five sizes.

Vibration Isolation System, Bradley Y. Kwan, Bailey Groh, Max Wu, Nicole Yen

Mechanical Engineering

The Vibration Isolation System Senior Project is a collaborative group project between its sponsor, Maxar Technologies, and a team of students from Cal Poly - SLO to effectively design, manufacture, and test a structural assembly for satellites, isolating vibrations during launch and orbit conditions. After initial sponsor contact, requirements and needs were set which dictated deliverables for the senior project group. The group performed analyses to validate all design decisions, including a modified concept and design direction, selection of a prototype viscoelastic damping material, preliminary testing to validate design specifications, and detailed design and analysis toward a finalized design. Instead …

Simulating Particle Packing During Powder Spreading For Selective Laser Melted Additive Manufacturing Using The Discrete Element Method In Abaqus, Priscilla Ng

Master's Theses

Metal additive manufacturing allows for the rapid production of complex parts that are otherwise impractical using conventional subtractive manufacturing techniques. Applications for additive manufacturing span across a broad array of industries including aerospace, automotive, and medical, among many others. One metric of printing success is material properties, including part density. While there has been extensive research completed for the density of printed parts, there is little published work concerning powder packing density on the build plate associated with powder spreading.

In this thesis, a Discrete Element Method (DEM) model was created in Abaqus to simulate the spreading behavior of particles …

Design Of A 5 Degree Of Freedom Kinematic Stage For The Dual Crystal Backlighter Imager Diagnostic, Nicholas Nguyen

Master's Theses

The National Ignition Facility (NIF) is home to the world’s most energetic laser. The facility is one of the leading centers in inertial confinement fusion (ICF) experiments to research and understand sustainable fusion energy. To fully document and understand the physics occurring during experiments, precise diagnostics are used for a wide range of purposes. One diagnostic, the crystal backlighter imager (CBI), allows for X-ray imaging of the target at late stages of its implosion.

The aim of this project was to increase the current capabilities of the CBI diagnostic with the addition of a second crystal. This thesis focuses on …

Spring Loaded Camming Device, Jared S. Christner, Kaitlin O. Deherrera, Ryan W. Edwards, John S. Hickey

Mechanical Engineering

Spring loaded camming devices or “cams” are used in traditional rock climbing as a means of active fall protection. Climbers place cams in cracks and fissures in the rock wall. The cam’s lobes press against the walls, locking it in place, anchoring the climber in case of a fall. Currently, there is a lack of large cams on the market. Only two small companies produce cams that are usable in cracks 6.5 inches wide and larger, however their designs are either too heavy and/or lack features to be comfortable. We are a group of mechanical engineering students at Cal Poly …

Reading Robot, Gillian Watts, Andrew Myers, Sabrinna Tan, Taylor Klein, Omeed Djassemi

General Engineering

Presently, there is an insufficient availability of human experts to assist students in reading competency and comprehension. Our team’s goal was to create an improved socially assistive robot for use by therapists, teachers, and parents to help children and adults develop reading skills while they do not have access to specialists. HAPI is a socially assistive robot that we created with the goal of helping students practice their reading comprehension skills. HAPI enables a student to improve their reading skills without an educator present, while enabling educators to review the student's performance remotely. Design constraints included: physical size, weight, duration …

Cp Check Valve Design, Alec B. Der Matoian, Jessica M. Dent, Skylar M. Tusting

Mechanical Engineering

This report is to serve as a final design review and update to the project sponsors at Zurn Wilkins for the Check Valve Design Senior Project. The senior project team was tasked with improving upon the design of Zurn Wilkins’ backflow prevention assembly for small diameter pipes by reducing the pressure loss created by the check valves within the double check backflow assembly. The information contained in this report builds off the information contained in the Critical Design Report (CDR), as well as feedback and further investigation suggested during an Intermediary Design Review. Based on conclusions from the CDR, our …

Miniaturized Ultraviolet Imager Phase Iii, Bradley D. Albright, Nicolas A. Armenta, Colin W. Harrop

Mechanical Engineering

This document details the work to date, June 9, 2020, done by the Cal Poly Mechanical Engineering senior project team, Miniaturized Ultraviolet Imager: Phase III (MUVI III), sponsored by the University of California, Berkeley – Space Sciences Laboratory (UCB SSL). MUVI III is the third senior project team of an ongoing design, MUVI: the prototype of a 2U sized CubeSat intended to capture aurora images in the ionosphere. The first team, MUVI I, finished development of the UV imager. The second team, MUVI II, designed the mirror mounting and deployable door mechanisms. The goal of MUVI phase III is to …

Heat Transfer Analysis Of A Data Centre, Arumainathan Kabildev

Student Works (2020-2029)

Data centres are an integral part of networking as it houses servers that facilitate incoming and outgoing data flow. A resolute cooling approach is needed to overcome the hot air dissipated by these servers. This research focused on the computational fluid dynamics (CFD) simulation of the heat transfer modelled upon Telekom Malaysia (TM) City’s data centre 3. The simulation was carried out to ascertain the heat distribution across the data centre by using ANSYS Fluent. The results indicated that the server racks’ inlet temperature reaches 29.79 oC, which is close to the maximum permissible limit according to recommendations provided by …

Design Of Structural Stand For High-Precision Optics Microscopy, Sara T. Novell

Master's Theses

Lawrence Livermore National Lab (LLNL) is home to the National Ignition Facility (NIF), the world’s largest and most energetic laser. Each of the 192 beamlines contains dozens of large optics, which require offline damage inspection using large, raster-scanning microscopes. The primary microscope used to measure and characterize the optical damage sites has a precision level of 1 µm. Mounted in a class 100 clean room with a raised tile floor, the microscope is supported by a steel stand that structurally connects the microscope to the concrete ground. Due to ambient vibrations experienced in the system, the microscope is only able …

Fly Ash Based Geopolymer For High Temperature And High Compressive Strength Applications In Aggressive Environment, Aaryan Manoj Nair, Akm S. Rahman

Publications and Research

Geopolymers are the results of geosynthetic reactions between aluminosilicates and strong bases. This results in chemical bonds between aluminum (Al), Silicon (Si)and oxygen (O) composing polymer rings in tetrahedral coordination. These bonds give them widespread useful applications such as high heat bearing ceramics, and base construction material whilst being far more environmentally conscious. The purpose of the experiment is to examine the effect of Silicon Carbide whisker and inorganic glass particles on thermal and mechanical properties of Geopolymers. This study will help understand the effect of various compositions and concentrations of SiO₂ in mechanical strength. In this experiment, the …

Exploring Attacks And Defenses In Additive Manufacturing Processes: Implications In Cyber-Physical Security, Nicholas Deily

McKelvey School of Engineering Graduate Student Theses & Dissertations

Many industries are rapidly adopting additive manufacturing (AM) because of the added versatility this technology offers over traditional manufacturing techniques. But with AM, there comes a unique set of security challenges that must be addressed. In particular, the issue of part verification is critically important given the growing reliance of safety-critical systems on 3D printed parts. In this thesis, the current state of part verification technologies will be examined in the con- text of AM-specific geometric-modification attacks, and an automated tool for 3D printed part verification will be presented. This work will cover: 1) the impacts of malicious attacks on …

Design Of An Orientation Device For Valve Bodies With Blowout Compatibility For Slug Detection, Annie Richardson

Honors Theses

The Parker Hannifin plant in Batesville, MS, is a manufacturing plant that specializes in A/C and hydraulic tube and hose assemblies that support heavy machinery in the agriculture, logistics and construction industries. Customers place unique orders where the tube size, bending configurations, and adaptors vary widely. Some tubes require valve bodies where the customer can charge the A/C system once it has been assembled. A pierce and press machine is used to pierce the tube and place the valve body in the hole. Many tubes have asymmetric blocks at the end of the tube, with valve bodies placed at customer-requested …

Construction Of A Hyperspectral Imager Using 3d-Printed And Off-The-Shelf Components, Joshua Moorhouse

Mechanical Engineering Undergraduate Honors Theses

The Arkansas Center for Space and Planetary Sciences is working in collaboration with the Mechanical Engineering department to create a relatively cheap and modifiable hyperspectral imager. It is constructed using 3D-printed and off-the-shelf components from Edmund Optics and Amazon. The iteration created in this paper delivers spectrograms in the visible spectrum. The long-term goals of the camera are to create hyperspectral images from these spectrograms and to advance the imager into the infrared and near-infrared spectra. This imager is being developed to be used in the Arkansas Center for Space and Planetary Sciences environmental test chambers to further the scientific …

Impact Of Magnetocaloric Material Properties On Performance Of A Magnetocaloric Heat Pump., Michael G. Schroeder

Electronic Theses and Dissertations

In the field of magnetocaloric heat pumps much research has been performed around machine design and theoretical machines, but little has been researched around practical problems such as variability in material properties. The present work defines a simulation tool that has been proven with experimental data. Magnetocaloric material cascades were statistically analyzed and parameterized, such that they could be recreated parametrically using a split Lorentz function with normally distributed parameters. Correlated curve-defining values with standard deviations were used as input into the simulation tool to determine the effect of variation on cooling heat pump performance for a household refrigerator application. …

Faculty Instruction Face Shield Project, David Holden, John Schneiderhan

Michigan Tech 3D Designs

Early in the spring of 2020 project contributors David Holden and John Schneiderhan began test printing a variety of open source Personal Protective Equipment (PPE)/Covid related items that could help protect or prevent the spread of the emerging virus. With assistance from Pete Baril of the Western Upper Peninsula Health Department (WUPHD) approval was obtained for the face shields to be used in the health care and nursing homes in the area. With the support and approval from university and library administration efforts were coordinated with Dr. Joshua Pearce and the students from the MOST lab to concentrate on the …

7-Dof Robotic Arm Xy-Plane Translational Stability, Christopher Dean Alkire

Doctoral Dissertations and Master's Theses

Robotic arms are traditionally mounted to rigid structures as they perform tasks. As a result, the arm’s movement would not affect the position of its mount and its operational space that it is performing a task within would remain constant. If a robotic arm were to function in orbit, the motion of the arm would cause it to rotate and translate about its center of mass, which changes as the joints of the arm rotate.

The purpose of this thesis is to focus on the two-dimensional translational effects of an arm operating on a simulated zero-friction surface and provide a …

Three-Phase Hydrodynamic Simulation And Experimental Validation Of An Upflow Anaerobic Sludge Blanket Reactor, Camila D' Bastiani, Jéferson Luis Alba, Gabriel Tomazzoni Mazzarotto, Severino Rodrigues De Farias Neto, Anthony Reynolds, David Kennedy, Lademir Luiz Beal

Articles

This research focuses on performing multiphase solid/liquid/gas CFD simulations of a UASB reactor in order to obtain a validated model that provides a clearer understanding of the hydrodynamic behaviour of the three phases in UASB reactors. Eulerian–Eulerian, laminar, three-dimensional, multiphase simulations are carried out using Fluent 16.2. The liquid phase velocity and flow profile are validated through PIV experiments. A liquid mean velocity difference of 8.45% is found between the experimental and numerical results, thus validating the CFD model. Shadowgraphy is applied successfully to validate the biogas phase velocity and bubble size. Based on the hydrodynamic analysis results, the reactor …

Geometric Iteration Of A Knee Prosthetic And Static Stress-Bearing Capacity, Alexander Wheeler

Honors Program: Senior Projects (Public)

The purpose of this study was to improve a prosthetic knee model in terms of size, weight, and biocompatibility. Several tests were run to determine its effectiveness in supporting static and quasistatic loads. The positions in which these tests were run include static upright standing, static one-knee 90 degree kneeling, static squatting at maximum flexion, and quasistatic midstride. These simulations were conducted to find areas of high stress and strain. These patterns were used to determine the maximum body weight a physical prosthetic could support. The material used to create the prosthetic was changed from AISI 316 stainless steel to …

Dartmouth Formula Racing: Full Electric Battery System Design, Matt Gardner, Jacob Hagler, Ruthie Nordhoff, Otto Salmi

ENGS 89/90 Reports

Dartmouth Formula Racing (DFR) lacked an electrical energy storage system that was Formula Hybrid rules-compliant, optimized for FH events, safe, reliable, and integrated with the rest of their vehicle. Additionally, the team lacked the academic and professional resources required to bring a thorough, analytical approach to the design, testing, and documentation of the new storage system. Our team designed and built a Lithium-Ion battery pack (accumulator) containing energy storage, active cooling, battery management and temperature monitoring systems, and control circuitry compatible with DFR’s vehicle. Collaboration throughout design, fabrication, assembly and testing processes ensured effective knowledge transfer to the DFR team.

Cal Poly Supermileage Dynamometer, Jacob Randall, Nate Deffenbaugh, Kyle Milgram

Mechanical Engineering

Our senior project involves designing a chassis dynamometer capable of simulating variable loads for the Cal Poly Supermileage Vehicle (SMV) team. The chassis dynamometer we are developing uses an alternator to develop additional resistance that the vehicle will have to overcome while testing. To implement a control system for the variable load, we use an Arduino Nano paired with multiple sensors and drivers. This control system allows the user to select different levels of resistance that correlate with different road grades. We designed a custom Printed Circuit Board (PCB) that will contain all the electrical components needed for the control …