Mechanical Engineering Commons^™

Using Comprehensive Finite Element Analysis To Simulate A Special Connection In Post-Tensioned Concrete, Joshuah Leljedal

Symposium of Student Scholars

Finite element analysis (FEA) uses differential equations to determine a computer-based solution that explains interactive behaviors within models of complex structural and mechanical systems, subjected to various loading and environmental conditions. Those systems are partitioned into finite elements consisting of a linear mesh with nodes at each end point, and FEA determines relationships, such as force-displacement, between each of the finite elements. This apportioned model allows systems to be evaluated under multiple loading scenarios. Computer-based FEA offers significant benefits that reduce cost and the time required to perform alternative analysis for complex structural systems. In this research project, a comprehensive …

Laser Surface Treatment And Laser Powder Bed Fusion Additive Manufacturing Study Using Custom Designed 3d Printer And The Application Of Machine Learning In Materials Science, Hao Wen

LSU Doctoral Dissertations

Selective Laser Melting (SLM) is a laser powder bed fusion (L-PBF) based additive manufacturing (AM) method, which uses a laser beam to melt the selected areas of the metal powder bed. A customized SLM 3D printer that can handle a small quantity of metal powders was built in the lab to achieve versatile research purposes. The hardware design, electrical diagrams, and software functions are introduced in Chapter 2. Several laser surface engineering and SLM experiments were conducted using this customized machine which showed the functionality of the machine and some prospective fields that this machine can be utilized. Chapter 3 …

Flow Characterization In Mine Ventilation Fan Blade Design Using Cfd, Anwar Endris Hassen

Journal of Sustainable Mining

In axial ventilation fans, the generation of a uniform flow velocity is desirable for better efficiency. To that end, different fan blade types have been developed to achieve better flow uniformity. This article aimed to characterize the flow distribution and its uniformity in four blade designs, namely constant chord, tapered blade, skewed blade, and tapered skewed blade, using Computational Fluid Dynamics (CFD). The study employs an iterative study where key study decisions are made as the study progresses. The study began with the selection of a blade profile for the study. A comparative study between the NACA seven-digit and four-digit …

Geometrically Complex Planar Heat Exchangers, Derli Dias Do Amaral Junior, Jose Lage

Mechanical Engineering Research Theses and Dissertations

In this study, geometrically complex planar heat exchangers, designed in line with the Constructal Law and operating at steady-state, are investigated numerically. The work is divided into two parts, one focusing on diffusion heat transfer in a rectangular plane and another on conjugate diffusion-convection heat transfer in a circular plane heat exchanger.

In the first part, a heat generating rectangular solid volume made of a low conductivity material is cooled through a small, isothermal side-section of the domain. The diffusion cooling process is improved by distributing within the heat generating material a fixed amount of a high conductivity material. The …

A Manufacturing-To-Response Pathway For Formed Carbon Fiber Reinforced Polymer Composite Structures, Madhura Limaye

All Theses

Over the past decade, there has been an increased adoption of thermoplastic and thermoset based continuous carbon fiber reinforced polymer (CFRP) composites for structural applications in several industries. Among the different manufacturing methods, thermoforming process for thermoplastic based continuous CFRP’s offer a major advantage in reducing cycle times for large scale productions. Similarly, out-of-autoclave curing process for thermoset based continuous CFRP’s using heated tooling enables production of large composite structures. However, these manufacturing processes can have a significant impact on the structural performance of parts by inducing undesirable effects. These effects include inhomogeneous fiber orientations, thickness variations, and residual stresses …

Socio-Technical Perspective For Electronic Tax Information System In Tanzania, Lucas Ngowi, Ellen Kalinga

Tanzania Journal of Engineering and Technology (TJET)

Socio-technical systems theory has rarely been used by system architects in setting up computing systems. However, the role of socio-technical concepts in computing, which is becoming social in nature, has made the concepts more relevant and commercial. Tax information systems are examples of such systems because they are influenced by external variables such as the political environment, technological trends, and social environment, introducing complexity in their deployment and determining the type of e-services and their delivery to a diverse group of people. It was observed that in Tanzania there is resistance, reluctance and minimal use of electronic tax system because …

Material Detection With Thermal Imaging And Computer Vision: Potentials And Limitations, Jared Poe

Graduate Theses and Dissertations

The goal of my masters thesis research is to develop an affordable and mobile infraredbased environmental sensoring system for the control of a servo motor based on material identification. While this sensing could be oriented towards different applications, my thesis is particularly interested in material detection due to the wide range of possible applications in mechanical engineering. Material detection using a thermal mobile camera could be used in manufacturing, recycling or autonomous robotics. For my research, the application that will be focused on is using this material detection to control a servo motor by identifying and sending control inputs based …

Computational Frameworks For Multi-Robot Cooperative 3d Printing And Planning, Laxmi Prasad Poudel

Graduate Theses and Dissertations

This dissertation proposes a novel cooperative 3D printing (C3DP) approach for multi-robot additive manufacturing (AM) and presents scheduling and planning strategies that enable multi-robot cooperation in the manufacturing environment. C3DP is the first step towards achieving the overarching goal of swarm manufacturing (SM). SM is a paradigm for distributed manufacturing that envisions networks of micro-factories, each of which employs thousands of mobile robots that can manufacture different products on demand. SM breaks down the complicated supply chain used to deliver a product from a large production facility from one part of the world to another. Instead, it establishes a network …

Anisotropic Plasticity Modeling Of Thin Sheets And Its Application To Micro Channel Forming Of Steel Foils, Jie Sheng

Mechanical Engineering Research Theses and Dissertations

Thin sheet metals and ultrathin metal foils produced by industrial rolling processes are textured polycrystalline materials and their mechanical behaviors may depend strongly on the orientation of applied loading. Consideration of such plastic anisotropy in advanced modeling of these materials is of the paramount importance in designing optimal manufacturing processes for automotive and other applications using finite element methods. This research addresses several critical issues in anisotropic plasticity modeling and its applications in analyzing micro channel forming of ultrathin stainless-steel foils. An experimental study has first been carried out on the accuracy and sensitivity of measuring the plastic strain ratios …

Bibliometric Analysis On Artificial Compressibility Method Based Cfd Simulations, Bhavna Hemraj Joshi Miss, Chandrakant R. Sonawane Dr, Priyambada Bada Praharaj Mrs, Anand Kumar Pandey Dr

Library Philosophy and Practice (e-journal)

This bibliometric analysis in this paper aims to study the quantitative progress done in the artificial compressibility (AC) method-based CFD simulation and analyze its potential in solving incompressible flow simulations in computational fluid dynamics smoothly. The sector of CFD is enhancing more and more maturely due to advancements in computing architecture, numerical methods, and simulation tools. There have been various attempts to solve the pressure-velocity coupling issue in the Navier-Stokes equation. The artificial compressibility method (ACM), as opposed to pressure-correction methods, solves the incompressible equation in a non-segregated manner. With the introduction of the ACM, the system of the equation …

Cnc Feed Drive Control, Ryan J. Funchess, Caleb P. O'Gorman, Nick J. Desimone, Juan M. Majano, Samuel K. Wong

Mechanical Engineering

This document serves as the Final Design Report (FDR) for a senior project developed by our team: four senior Mechanical Engineering students and one computer engineering student at California Polytechnic State University, San Luis Obispo (Cal Poly). While the project was completed for, and sponsored by, Professor Simon Xing of Cal Poly, the remainder of the university’s controls professors will be indirectly benefited from this project. Our goal was to design and implement a functional CNC Feed Drive to be used for educational demonstrations and data collection. This document discusses our early product research and benchmark goals, which established constraints …

Nasa Micro-G Next Challenge: Sample Container Dispensing Device, Kristin G. Kraybill-Voth, Kelsey L. Mickelson, Oscar D. Popravka

Mechanical Engineering

This Final Design Review (FDR) report outlines a Cal Poly San Luis Obispo senior design project developing a sample container dispensing device for NASA Johnson Space Center’s Micro-g NExT design challenge, a competition for university students. NASA aims to bring the first woman and next man to the moon through the Artemis missions beginning in 2024. The Micro-g NExT 2021 challenges focus on developing equipment which will support the Artemis mission, where Astronauts will conduct extensive geological sampling to further the scientific understanding of the moon. Our team designed, built, and tested a device that holds sample bags as they …

F34 Beekeeper Assist, Kyle Ladtkow, Javier Guerra, Jose Velazquez, Ryan Heryford

Mechanical Engineering

Alejandro Jauregui is a veteran who now works as a commercial beekeeper. He lost both of his legs during his service. While his current prostheses allow him to fully complete his work, he has found that inspection of the bee boxes causes him severe hip and back pain. Bee box inspection is a critical task for beekeeping, especially since he maintains about 200 hives every day. Our senior project team was tasked with designing and building a device that would help him move the top bee box out of the way to allow for inspection. We performed preliminary research into …

Adjustable Height Pedestal Grinder Stand, Josef Zagorski, Zachary Wedel, Michael Sitar, Daniel Zevenbergen

Mechanical Engineering

Pedestal grinders are one of the most common machines found in machine shops today. The current industry standard for mounting a grinder is on a fixed single pillar, cast iron pedestal. A fixed pedestal allows for no vertical adjustment for shop users of different sizes and is a safety hazard. This report further defines this problem and proposes an iterative design process to meet the needs and wants of the customer. The adjustable-height pedestal grinder stand Senior Project team used this problem and design process to successfully complete the project within the allotted time. The first major deliverable and milestone …

Sourceamerica Design Challenge Accessible Kitting And Packaging Station, Christopher Wijaya Tan, Keanau Rick Robin, Kyle Huawei Chuang, Ashley Humpal

Mechanical Engineering

This document entails our research, design, proposed development, and testing process for solving the 2020 SourceAmerica collegiate design challenge. Our team, “Just Kitting”, is composed of four Mechanical Engineering students from California Polytechnic San Luis Obispo. The design challenge requires us to create a device that will help improve the quality of life and productivity of people with disabilities working in the kitting and packaging industry. This document includes our background research and information received from various interviews with our sponsor and others who have experience working with disabilities. Using this information, we refined our problem statement to focus on …

Unmanned Research Raft, Jacob Davis, Andrew Fleming, Luke Vickerman, Kahye Yu

Mechanical Engineering

This document serves as the Final Design Review report for the design team conducting the research raft design project for Lawrence Livermore National Lab (LLNL). Our team has taken on a project to design a new research raft for LLNL.

The current rafts are suitable, but engineers have modified and altered the rafts to add more features as needed. This has led to a raft that accomplishes mission goals, but still has room for streamlining. The battery technology has also improved. Our goals were to redesign the raft from the ground up, reducing the size and weight. We also wanted …

3-D Positioning System For Trackable Adjustments Of Papillary Muscles, Ryan Michael Winters, Micaela Andrea Bataclan, Christine Do, Giselle Morales

Biomedical Engineering

Redacted.

Configurable Seat Track Latching Mechanism, Emily Sun, Kai Quizon, Rick Hall, Daniel Turn, Nicholas Holman, Alexander Kuznik, Jacob Winkler, Audrey Trejo, Phoebe Zeiss, Steven Kam

Mechanical Engineering

The reconfigurable seating system is a flexible seating solution for transit vehicles that allows operators to change the configuration of the floor plan in a timely manner in order to accommodate change in needs. This project consists of three senior project teams each working on a component of the design: system, track & latch, and articulation. Descriptions of the responsibilities of each team will be discussed below.

Novel And Fast Peridynamic Models For Material Degradation And Failure, Siavash Jafarzadeh

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Fracture is one of the main mechanisms of structural failure. Corroded surfaces with chemically-induced damage are, notably, potential sites for crack initiation and propagation in metals, which can lead to catastrophic failure of structures. Despite some progress in simulating fracture and damage using classical models, realistic prediction of complex damage progression and failure has been out of reach for many decades. Peridynamics (PD), a nonlocal theory introduced in 2000, opened up new avenues in modeling material degradation and failure. Existing numerical methods used to discretize PD equations, however, are quite expensive as the PD nonlocal interactions make them unaffordable for …

A Self-Tunable Piezoelectric Energy Harvester, Ashraf Hussein

Theses and Dissertations

In this study, a new technique to harvest energy using inertial vibration energy harvesters is introduced. A triple-layer piezoelectric beam with a self-tunable frequency was developed in order to respond to variable-frequency excitations, thereby maintaining the beam in a state of resonance for maximum power output. The tuning mechanism managed to change the natural frequency of the beam in the range of 2.27 ���� to 6.25 ����. In this case, the output voltage could be raised from 12�� to 23��.

A mathematical model was developed to investigate the natural frequency, the output voltage, and the output power of the beam …

Context-Aware Sensing And Fusion For Structural Health Monitoring And Night Time Traffic Surveillance, Xinxiang Zhang

Electrical Engineering Theses and Dissertations

Rapid developments in computer vision technologies have been transforming many traditional fields in engineering and science in the last few decades, especially in terms of diagnosing problems from visual images. Leveraging computer vision technologies to inspect, monitor, assess infrastructure conditions, and analyze traffic dynamics, has gained significant increase in both effectiveness and efficiency, compared to the cost of traditional instrumentation arrays to monitor, and manually inspect civil infrastructures and traffic conditions. Therefore, to construct the next-generation intelligent civil and transportation infrastructures, this dissertation develops a comprehensive computer-vision based sensing and fusion framework for structural health monitoring and intelligent transportation systems. …

Magnetic Gradient-Based Magnetic Tweezer System For 3d And Swarm Control Of Microswimmer, Xiao Zhang

Mechanical Engineering Research Theses and Dissertations

Microscale manipulation has very promising potential in medical applications such as drug delivery, minimal and invasion surgery. Contactless control is preferable as remote manipulation is necessary for in vivo applications. Among different control methods, magnetic power source is more suitable and robust for the applications mentioned above. Presented here is a magnetic tweezer system, which manipulates microscale magnetic particles using magnetic forces created by magnetic field gradient. The proposed system has three advantages: First, force applied by the magnetic tweezer system does not contact with the target object and can be generated in different directions. Second, the magnetic tweezer system …

Human Powered Vehicle Capstone, Maya L. Washington, Ryan Apolonio, Marc Sunga, John Rettenmier, Dr. Allen Wilson

Honors Thesis

In the ASME Human Powered Vehicle Challenge (HPVC), students design, develop, construct, and test different designs of human-powered vehicles. The design utilizes two wheels, the rear of which is responsible for power transmission from a pedal crank and braking through a disc and caliper. The design also utilizes the front wheel fork wheel for steering. Steering and braking are controlled by two levers on the handlebars. To determine whether the design was sufficient, it was compared to the standards set by ASME, including maximum weight, minimum speed, minimum turning radius, minimum ride distance, load testing, harness verification, and a complete …

Design And Production Of A Bathtub Caddy, John Marquez

Honors Theses

The purpose of this thesis is to document and discuss the design and manufacturing process used to produce a bathtub caddy on a large-scale production process for the Center for Manufacturing Excellence Senior Capstone Project. This project was carried out over the Fall of 2020 and Spring 2021 semesters by a team consisting of an Undergraduate Chemical Engineering Undergraduate, two Mechanical Engineering Undergraduate, a Finance Undergraduate, and an Accounting Undergraduate. The objective of this project was to design the product and then a manufacturing process that could be used to at first produce a prototype before planning a ramp up …

Design For Metal Fused Filament Fabrication (Dfmf3) Of Ti-6al-4v Alloy., Mohammad Qasim Shaikh

Electronic Theses and Dissertations

Additive manufacturing (AM) offers unmatchable freedom of design with the ability to manufacture parts from a wide range of materials. The technology of producing three-dimensional parts by adding material layer-by-layer has become relevant in several areas for numerous industries not only for building visual and functional prototypes but also for small and medium series production. Among others, while metal AM technologies have been established as production method, their adoption has been limited by expensive equipment, anisotropy in part properties and safety concerns related to working with loose reactive metal powder. To address this challenge, the dissertation aims at developing the …

Nanoscratch Study Of Diamond-Like Carbon Coatings With A Polydopamine + Sio2 Adhesive Underlayer, Anna Fisher

Mechanical Engineering Undergraduate Honors Theses

Diamond-like carbon (DLC) coatings have a wide array of desirable characteristics such as low friction, high hardness, and scratch resistance. Due to high residual stress and thermal mismatch, DLC films experience adhesion difficulties when bonded with metallic substrates, leading to cracking and delamination. In this study, the properties of a new coating with a polydopamine underlayer and silica nanoparticles bonded to a stainless-steel substrate (PDA+SiO2/DLC) were studied alongside three other samples, one with a polydopamine underlayer (PDA/DLC), one with a trimethylsilane (TMS) underlayer (TMS/DLC), and one with no underlayer (DLC only). Nanoscratch tests were performed with a 1 μm spheroconical …

Image Analysis Of Charged Bimodal Colloidal Systems In Microgravity., Adam J. Cecil

Electronic Theses and Dissertations

Colloids are suspensions of two or more phases and have been topics of research for advanced, tunable materials for decades. Stabilization of colloids is typically attributed to thermodynamic mechanisms; however, recent studies have identified transport or entropic mechanisms that can potentially stabilize a thermodynamically unstable colloidal system. In this study, suspensions of silsesquioxane microparticles and zirconia nanoparticles were dispersed in a nitric acid solution and allowed to aggregate for 8-12 days in microgravity aboard the International Space Station. The suspensions were subsequently imaged periodically at 2.5x magnification. Due to the inadequacy of existing image analysis programs, the python package “Colloidspy” …

Husky Hand: A Low-Cost Electro-Mechanical Prosthetic Arm For The Underprivileged, Adam Robert

Thinking Matters Symposium

A continuation of a low-cost prosthetic upper limb prototype design which was investigated in EGN 301. The prosthetic is specifically designed for the needs and requirements of under privileged individuals in the Dominican Republic with upper limb amputations. The project focuses on the creation of an open-source computer aided prosthetic hand/arm model. The design allows consumer-grade fused filament fabrication (FFF) 3-D printers to be used. The improved design allows for the integration of the PQ-12 linear actuator for grasp and finger control. This simplifies the assembly, while, also reducing the size and mass of the whole unit. Producing a low-cost …

Sedan Performance/Economy Rear Diffuser, Jacob Boucher Koris

Thinking Matters Symposium

This project consists of designing in SolidWorks a model of the performance/fuel economy diffuser. The design is modeled with an Ahmed body (recommended shape for CFD testing vehicles) and the diffuser will be applied to the bottom of the rear bumper of the car. After this is done the model will be imported into ANSYS for CFD testing. Testing entails importing the model, then creating a mesh around the model, and then setting up the program to run analysis for calculating the coefficient of drag. Then building this SolidWorks model as a full working prototype for actual road-testing purposes. With …

Analyzing The Lifecycle Of A Modular Cutting Board From Design To Production, Caitlin O'Connor, Achintya Prasad

Honors Theses

This Capstone project is intended to demonstrate the process of product development for a modular cutting board from design to production by applying manufacturing principles, utilizing the stage-gate format, and developing a marketing plan. The guiding principles for the project would be the implementation of lean manufacturing and analyzing the quality, performance, lifecycle cost, and time needed for market introduction. Team voting and assignment occurred in Manufacturing 451 in Fall 2020, and the project was completed during Spring 2021. Teams were required to meet outside of class time in order to discuss ideas and build designs. Lab times were scheduled …