Other Materials Science and Engineering Commons^™

Areosense, Josephine Turney

Williams Honors College, Honors Research Projects

The AeroSense growing system is designed to make indoor aeroponic gardening easy and accessible for everyone. By combining sensors, automation, and AI, the system can monitor and adjust humidity, lighting, and nutrient levels to help plants thrive without requiring expert knowledge. The goal is to create a self-regulating garden that takes the guesswork out of growing fresh herbs and vegetables at home. The project involves building a working aeroponic prototype equipped with misters, pumps, and environmental sensors, all managed by a Raspberry Pi. Using computer vision and machine learning, AeroSense will be able to assess plant health and respond automatically …

Made On Mars: Design And Manufacturing Of Structural Polymer-Regolith Composites, Pailey M. Vitale

Williams Honors College, Honors Research Projects

Human exploration of Mars is constrained by harsh environmental conditions and the prohibitive cost of transporting materials from Earth. Long-term sustainability requires the local production of mechanical and structural components using resources available on Mars, thereby minimizing payload mass. This project investigates polymer–regolith composites derived from atmospheric CO₂ and mineral-rich regolith as a pathway toward in-situ manufacturing. These composites, when compatible with additive manufacturing, could replace imported plastics, enable on-demand fabrication, and support closed-loop recycling systems. The objective is to design and evaluate polymer–regolith composites that maintain mechanical integrity and environmental resistance under Martian conditions, including extreme temperature swings, radiation …

Design New Stage For Vacuum Pin On Disk, Miranda Boyd

Williams Honors College, Honors Research Projects

For my senior design project, I am redesigning the moving stage for the vacuum pin-on-disk test used in the Akron Engineering Tribology Lab. This system is used to evaluate bearings and lubricants for aerospace applications under controlled vacuum conditions. The current stage design limits flexibility when adjusting for different testing parameters, so my goal is to develop a new movable stage that allows for varying weights and loads to be applied accurately and safely. The redesigned stage will improve test efficiency, adaptability, and precision, ensuring the system can accommodate a wider range of experimental conditions and materials while maintaining compatibility …

Effects Of Chain Length, Saturation, And Bases On Saponification, Sarah Fenik

Williams Honors College, Honors Research Projects

This project will analyze the effects of chain length and saturation of fatty acids on saponification processes, as well as the effects of the base used in the reaction. Stearic acid, lauric acid, and oleic acid will be used for the fatty acid comparisons, and sodium hydroxide and potassium hydroxide will be used for the base comparisons. Stearic acid is considered a long chain fatty acid, while lauric acid is considered a short chain fatty acid. Oleic acid is a monounsaturated fatty acid. Five soap products are be made: sodium stearate, sodium laurate, sodium oleate, potassium stearate, and potassium oleate. …

Prediction Of Glass Transition Temperature Of Polymers Using Structure-Based Models, Nicholas Wolfe

Williams Honors College, Honors Research Projects

The focus for this study is prediction of glass transition temperatures of polymers using machine learning models. The preprocessing of the data included the generation of descriptors, the scaling of the data, the principal component analysis for dimensionality reduction, and the clustering of the data. Three methods of property predictions were utilized including Linear Regression, Random Forest, and a Feedforward Neural Network. The dataset consisted of over 7000 polymers each with their respective glass transition temperatures. This study found that the Random Forest model returned the best results followed by the Feedforward Neural Network then the Linear Regression model. Each …

Design And Development Of A Rapid Tensile Quench Rig, Tyler Jewell, Justin Naylor

Williams Honors College, Honors Research Projects

This report outlines the design process and implantation of a tensile quenching rig that incorporated forced convection and a frequency generator. When any metal is quenched, a vapor barrier forms around it. When this happens, it limits the heat flux that may occur until the barrier turns into just nucleate boiling. The vapor barrier acts as an insulator and causes the heat flux to fluctuate, causing uneven hardening which would limit the use of some materials. To combat this effect, we are trying to use forced convection, and something new, which is adding high frequency waves into the quenching process. …

Robot-Based 3d Printing, Aaron Hoffman

Williams Honors College, Honors Research Projects

Details of a large-format 3D printer created to print experimental materials, test multi-axis print techniques, and quickly print large objects. The printer consists of a 7-axis robotic arm and pellet extruder, which are controlled by a PC. Experimental materials such as recycled polymers or carbon-fiber reinforced materials can be easily tested with the pellet format of the extruder. The printer can perform different printing techniques and can be used to experiment with material properties when using these techniques with different polymers. The print surface is around 5 times larger than the average commercial 3D printer, and the robotic arm provides …

Recycling Metal Chips Into Usable Materials, Alex Mortensen, Ben Mortensen

Williams Honors College, Honors Research Projects

This report entails the scope, design considerations, and plans for creating a metal chip converter into metal briquettes. The construction is a set of machines with multiple processes to make the conversion happen. The process includes washing fine metal chips, drying them off, compressing them, and melting them down into usable briquettes. This project is intended to make a simple process to recycle metal chips into usable material for reuse. The project's objective is to reduce the costs of storage and recycling waste by offering a solution to recycle it into materials the shop can reuse.

Intergranular And Pitting Corrosion Mechanisms Of Sensitized Aluminum Alloy Aa5083, Clayton Egleston

Williams Honors College, Honors Research Projects

The motivation and objectives of this project is to examine the mechanisms of intergranular corrosion (IGC) and pitting corrosion of sensitized AA5083. In this regard, different characterization techniques were used, including optical analysis of microstructure, cyclic potentiodynamic polarization with Tafel fitting, electrochemical impedance spectroscopy with electrical equivalent circuit (EEC) fitting, and potentiostatic current transient monitoring. The transition from IGC to pitting corrosion occurs when the grain boundaries become saturated with the β-phase (Mg₂Al₃). It was found that AA5083 becomes more vulnerable to pitting corrosion as the degree of sensitization increases.

Dome Tester, Clark Bates, Nikolas M. Kulin

Williams Honors College, Honors Research Projects

We are reconfiguring and modifying the previously built dome tester to be more user friendly and mechanically applicable. This has a long-term goal of being a usable teaching tool for manufacturing education within the college of engineering and polymer sciences. The dome tester pushes a metal dome into a clamped sheet of metal to test its forming limits and where necking occurs. We have implemented a better method of viewing the sheet sample as it is being deformed, and improved measuring methods for the distance a sample is deformed. By introducing these changes in conjunction with improved documentation of the …

Wetting Transition Of Texturized Surfaces, Jenna Stephens

Williams Honors College, Honors Research Projects

Building on previous research, this project aims to continue the investigation of the wettability of various liquids on a uniform, texturized surface. Different surface energies can impact the wettability of a surface. The surface can be hydrophilic, hydrophobic, or in between. The goal of this project is to research how features of texturized surfaces affect the wetting transition of water, oil, and a mixture of both. Additionally, this project aims to improve the quality of the 3D printed surfaces. The surfaces that will be studied are constructed using UV cured resin 3D printing and are made up of an array …

Coolant Capability Study, Christina Grassi

Williams Honors College, Honors Research Projects

The scope of my project is a capability study on different coolants used in manufacturing plants. From this study, the coolant qualities and impact on the manufacturing process will be evaluated in that process and will be documented as a changed standard at the Timken company. Since coolants are sometimes the only fluid on the surface of the parts being manufactured, the rust preventative capabilities will also be studied and evaluated through humidity cabinet testing with and without spiking the coolant with chlorides and sulfates. This project will be carried out on my co-op rotation with the Timken company so …

Analysis And Comparison Of Nir Pigments For "Cool" Coating Applications, Karey Steinmetz

Williams Honors College, Honors Research Projects

The goal of this research is to compare our own formulation of near infrared radiation (NIR) pigment coating to commercialized ones. These near infrared coatings are designed to be used on roofs of buildings to keep the buildings from absorbing the heat from the sun’s radiation. This would keep the building cooler and use less energy and money to cool the building. In this study, Styrofoam was used to build a lab-scale house and were put under heat lamps that mimicked the sun. Temperatures were taken at three different locations to determine the effectiveness of the pigmented coatings. Color and …

Electrochemical Impedance Spectroscopy Analysis Of Corrosion Of Reinforcing Steel In Fly Ash Mortar By Means Of Transmission Line Modeling, Padraig Stack

Williams Honors College, Honors Research Projects

Electrochemical impedance spectroscopy (EIS) is an important non-destructive tool that allows for a deeper understanding of the electrochemical processes and mechanisms occurring in an electrochemical cell. Equivalent electrical circuits (EECs) are used to model the impedance data into electrical components, such as resistors and capacitors, on a circuit. Current potentiostat offers software packages that can analyze the frequency response, but the software only supports “simple” EEC that can be written as fixed electrical components in some combination of series and parallel. Park and Macdonald propose a transmission line model (TLM) that does not use lumped-element models, instead, the values of …

Electrochemical Chloride Removal, Marcus Yudt

Williams Honors College, Honors Research Projects

Electrochemical chloride removal (ECR) was tested to see its effectiveness in preventing corrosion on rebar samples within 3.5 wt% sodium chloride concrete. In order to do this, three scenarios were evaluated using electrochemical techniques such as cyclic potentiodynamic polarization and electrochemical impedance spectrsoscopy as well as visual inspections. The three scenarios that were evaluated were one with no chlorides present within the concrete, one that was a worst-case scenario where extreme pitting and corrosion were initiated, and one that had chlorides present and received the ECR treatment. Cyclic polarization curves showed that the ECR and reference without chlorides had similar …

Atmospheric Corrosion Of Galvanically Coupled Aluminum Alloys And Carbon Steel, Mitchell Felde

Williams Honors College, Honors Research Projects

Aluminum alloys are a steadily growing material being commonly used in lieu of typical steels. Additional alloying, heat treatment, and other property enhancing processes are expanding the use of these alloys. However, with this expansion, galvanic corrosion is becoming more of an issue in the design stage due to the combination of these alloys with steels. The automotive industry is one industry where the use of aluminum alloys is becoming common practice. Aluminum alloys provide a lightweight aspect over the conventional carbon steel that was used previously. As a result of this transition towards more lightweight materials, galvanic coupling is …

Testing The Effectiveness Of Various Fabrics For Use In Protective Face Coverings, Isaac Daley

Williams Honors College, Honors Research Projects

Facemask requirements have been heavily implemented as a result of the COVID-19 pandemic. The purpose of this study was to test various fabrics that could be used in face coverings and determine which materials are best for reducing virus transmission rates. Of the seven fabrics tested, five were conventional home-use fabrics and the other two were surfaces modified with hydrophobic organosilanes. Wettability and droplet adherence tests were performed on each material. The materials that performed the best were decyltrichlorosilane (DTS) modified cotton, perfluorotrichlorosilane (FTS) modified cotton, and polyester. Contact angles for water droplets on these fabrics were 106°, 93°, and …

Pulse Reverse Current Electrodeposited Tio2 Doped Ni-W Coating, Sydney Hughes

Williams Honors College, Honors Research Projects

Nickel-Tungsten (Ni-W) coatings via the pulse reverse current method have been under development as a potential replacement for typical Chromium/Cadmium coatings. To increase the effectiveness of Ni-W as a coating, dopants have been tested to decrease microcracks and pores and increase overall tribological performance. Previous research by Timken Engineered Surfaces Laboratory showed that Ni-W doped with TiO₂ nanoparticles had a positive effect on coating performance. The purpose of this study was to determine the ideal solution parameters (i.e. TiO₂ concentration, pH) to maximize the benefit of the dopant when samples are subjected to tribological testing. Here, solutions of …

Increasing The Corrosion Protection Of Aisi 1008 Carbon Steel By Surface Treatment With Unmodified And Benzotriazole Modified Sol-Gel Films, Shane Thomas Kelliher

Williams Honors College, Honors Research Projects

The corrosion performance of sol-gel coated AISI 1008 carbon steel was investigated in 3.5 wt% NaCl solutions of pH 7, 9, and 12 using electrochemical measurements. A corrosion inhibitor, benzotriazole (BTA) was added to the sol-gel mixture and tested as a second, modified sol-gel coating. Sol-gel films adhered evenly to metal samples and were characterized by FTIR spectroscopy. Electrochemical Impedance Spectroscopy (EIS) showed an increase in polarization resistance from blank to sol-gel coated samples (600-18,800,000 ohms). Cyclic polarization (CPP) curves showed positive hysteresis loops for blank and unmodified sol-gel coated samples which increased at high pH following the backward potential …

Tabletop Dome Tester, Dylan Davis

Williams Honors College, Honors Research Projects

The project for the dome tester stand is a continuation from a group of four that worked on the stand in Spring of 2020. The project itself is based around the Erichsen Cupping test to test the material properties, in our application specifically, observing the forming limits of strain in deep drawing applications of sheet metal. Testing pieces in varying lengths from 4” x 4” squares to 4” x 0.5” strips to the depth that necking begins on the piece to determine the limit before cracks appear using a hemispherical punch to draw the material sample clamped between two dies. …

Application Of Laser Assisted Ultrasonic Nanocrystal Surface Modification On Aluminum And 3d Printed Titanium, Eman Hassan, Thomas Crouse

Williams Honors College, Honors Research Projects

A novel surface treatment, laser assisted ultrasonic nanocrystal surface modification (LA-UNSM), has proved effective in increasing surface hardness, and fatigue life. The objective of this research is to determine the effectiveness of this process on components created with additive manufacturing. To accomplish this, we investigated the effectiveness of LA-UNSM treatment on aluminum, a common 3d printed metal, and the effectiveness of LA-UNSM processing on 3d printed titanium. We first conducted our own literature review to assess the practicality of using this same treatment on aluminum. We then treated traditionally manufactured aluminum at varying levels of laser intensity to determine if …

Chloride Effect In Fly Ash Geopolymer Cement, Evan Dimmick

Williams Honors College, Honors Research Projects

The production of ordinary portland cement (OPC) poses a significant impact on the world's carbon dioxide emissions through the wide global use of concrete. Geopolymer cements (GPC) made from alkali activated fly ash can serve as a replacement to OPCs, reducing the carbon dioxide emissions by as much as 80%. GPCs exhibit adequate or superior mechanical performance to OPCs. The corrosion of carbon steel rebar in concrete occurs largely from chloride ion attack. The focus of this project will be to experimentally determine the coefficient of diffusion for chloride ions in GPCs and OPCs and compare to the corrosion performance …

Jominy Hardenability Tester With In-Situ Heating, Luke Allen

Williams Honors College, Honors Research Projects

This project centers on building a Jominy Hardenability tester with In-Situ heating for the manufacturing lab at the University of Akron. A new process and setup will be designed using engineering concepts in order to make the testing more efficient and safer for the teaching and testing of metal hardness. The current Jominy testing setup has efficiency issues within the transfer of specimen from induction heater to testing rig. Our design will simplify the design by creating a test rig that removes the traveling aspect of the specimen which will limit the amount of premature cooling done and will be …

Effects Of Sensitization On Intergranular Boundaries Of Aluminum Alloy 5083, Kyle Balentine

Williams Honors College, Honors Research Projects

The purpose of this Honors Research Project is to show the effect of sensitization on intergranular corrosion (IGC) on AA5083. Sensitization is the process of a material to experience microstructural phase change, caused by thermal treatment, which promotes precipitation of secondary phases on the grain boundaries. The nitric acid mass loss test (NAMLT), SEM analysis, cyclic potentiodynamic polarization (CPP), and Electrochemical Impedance Spectroscopy (EIS) were performed to find a correlation to the degree of sensitization (DOS) and the pitting and IGC mechanisms. The DOS increased as heat treatment was applied. The SEM images displayed no clear precipitates on the grain …

Table Top Dome Tester, Travis Bernard, Sarah Kassinger, Amanda O'Reilly, Scott Salerno

Williams Honors College, Honors Research Projects

The Erichsen Cupping Test was used as a basis to design a dome tester. The intention of a dome tester is to test sheet metal material properties in all directions. This was done by clamping a piece of sheet metal and using a piston and hydraulic press to punch through the material. The force used to punch the material and the height of the deforming material can be gathered and the sheet metal properties can then be calculated. At the end of the project the team was able to successfully design and manufacture a hydraulic dome tester. However, due to …

Solvent-Free Coating Using Maco Bio-Based Reactive Diluent, Ryder James

Williams Honors College, Honors Research Projects

The project performed utilizes methacrylated cardanol (MACO) and a linseed oil resin to test how different weight percentages of MACO affect coating performance. MACO is synthesized from a phenolic lipid extracted from cashew nut shells, which are a cashew industry waste product. Not only does it utilize a waste product, but being a bio-based reactive diluent means it can replace the use of volatile organic solvents that are harmful to both humans and the environment. Weight percentage samples of 0%, 10%, 20%, 30%, and 40% were used. Coatings were applied using a 6-mil drawn down bar, with samples being prepared …

Tabletop Mechanical Tester, Jamie Dombroski, Brian English, Richard Leffler, Andrew Shirk

Williams Honors College, Honors Research Projects

The need for hands-on and face-to-face experiences in the engineering classroom is very great. The equations, principles, and concepts can all be learned, but without the visual and tactile application, these don’t always sink in or become concrete. A small-scale tensile test machine was designed, sourced, manufactured, and tested for the purpose of being applied in classroom settings to provide this experience to engineering students. Extensive research was performed concerning tensile machines on the market, the essential elements of which are the load cell, grips, crosshead, extensometer, motor, and frame. The raw materials for the frame were purchased and drawings …

Benefits Of Aluminum: Comparing The Common Materials In The Bar Grating Industry, Joanthan Geiser

Williams Honors College, Honors Research Projects

The main aim of this project is to study the wholistic behavior of the 6xxx series of aluminum for use in the bar grating industry for a waste water treatment environment. This project will study the comparison of certain aluminum 6xxx series alloys to steel, stainless steel, and glass fiber-reinforced plastic. While comparing these materials, it will look at the mechanical properties such as modulus of elasticity, yield strength, and ultimate tensile strength. In addition, the available corrosion test of the 6xxx series aluminum alloys will be examined to find a generalization of the corrosion behavior for this series. A …

Carbon Fiber Monocoque, Dan Brown, Leland Hoffman

Williams Honors College, Honors Research Projects

The University of Akron’s Human Powered Vehicle Team designed a high performing, fully functioning vehicle that is safe, efficient, and practical for the 2018-2019 season. These objectives were the main priorities when it came to the initial stages of designing the vehicle. In addition, the vehicle was designed in accordance with the ASME 2019 Human Powered Vehicle Challenge guidelines to satisfy all the rules and requirements. Additional priorities have been created to teach practical engineering skills and techniques to the students participating in the project through different points in the production process including research, vehicle design, construction, and testing.

The …

Form Stable Phase-Change Materials, Russell Dent, Marjan Kashfipour, Nitin Mehra, Jiahua Zhu

Williams Honors College, Honors Research Projects

This work investigates the use of two different polyols, xylitol (Xyl) and erythritol (Ery), in conjunction with boron nitride (BN) aerogels, for the purpose of creating thermally conductive composites. While the BN filler in Xyl composites achieved a high anisotropic thermal conductivity of up to 4.53 W/m-K at 18.2 weight percent filler loading, they do not exhibit good phase-change material qualities due to a low solidification enthalpy even at low cooling rates. Alternatively, the BN-Ery composites have shown promising results with a solidification enthalpy of 225.14 J/g and a melting enthalpy of 385.84 J/g at a heat rate of 5 …