Other Materials Science and Engineering Commons^™

Hydrogen Embrittlement In Shot-Peened Steel, Jia-Huei Tien, David R. Johnson, David Bahr

15th International Conference on Shot Peening

This work investigates the role of shot peening on hydrogen embrittlement resistance in quenched and tempered 1070 steel. Thermal desorption spectroscopy results revealed that shot-peened specimens contained nearly twice the hydrogen (H) content of unpeened samples when charged under the same electrochemical conditions, suggesting the introduction of additional trapping sites occur during peening. The mechanism underlying this behavior can be associated with increased dislocation density and is more consistent with the HELP mechanism. Residual stress measurements show a significant relaxation of compressive stresses in shot-peened specimen after H charging, indicating H enhanced dislocation rearrangement. Both unpeened and peened specimens exhibited …

Comparison Of Peening Effect Between Additive Manufacutred And Drawing Titanium Alloy, Hitoshi Soyama

15th International Conference on Shot Peening

Although additively manufactured (AM) metals are attractive materials, their remarkable weak fatigue properties are an obstacle to their practical application. Thus, post-processing to improve their fatigue properties is required. In the present study, powder bed fusion using laser sintering titanium alloy, i.e., PBF-LS/Ti6Al4V was treated by shot peening (SP), submerged laser peening (SLP), cavitation peening (CP), and fine particle bombarding (FPB), then the fatigue properties were investigated by a torsional fatigue test, comparing with drawing Ti6Al4V. It was revealed that the fatigue strength at 10⁷ was 446 ± 5 MPa for PBF-LS/Ti6Al4V treated by FPB+CP, 359 ± 9 MPa …

Adaptation Of Shot Peen Parameters For Gear Geometry, David J. Breuer, Beth Matlock

15th International Conference on Shot Peening

Shot peening is a well established process for the surface enhancement of gearing. Gearing is a primary example of a high cycle fatigue application that can benefit from residual stress enhancement. Designing shot peening parameters to specific gear geometry based on material, heat treatment, and surface finish is a more precise way to achieve better performance outcomes. One of the best tools to assist in the optimal shot peening is x-ray diffraction (XRD) and its ability to measure small differences that can result in significant performance outcomes. XRD residual stress measurements are a direct measurement of elastic strain. The diffraction …

E-Strip® Peening Intensity Sensor - Linearity, Variability And Connectivity, Sylvain A. Forgues, Brigitte Labelle, Ramzi Ben Moussa, Sebastien Beaugrand, Raphael Sarraillon, Sergio Amaya

15th International Conference on Shot Peening

This paper presents the E-Strip®, a novel electronic sensor developed by Shockform to digitally measure shot peening intensity at the part level. Motivated by the limitations of traditional Almen strips—namely, manual handling, time consumption, and susceptibility to human error—the E-Strip® offers a faster, more reliable, and connected alternative. Extensive testing confirmed the E-Strip® output maintains excellent linearity with Almen intensity across a wide range of media and impact levels (R² > 0.997), and its adjustable sensitivity ensures compatibility from low to high intensities. Variability studies showed the E-Strip® provides similar or better consistency than Almen strips at low intensities, although higher …

The Effects Of Shot Peening Highly Loaded Compression Springs, David J. Breuer

15th International Conference on Shot Peening

The compression spring in this test study is typical of one used in a demanding off-road vehicle suspension. The cyclic loads applied during fatigue tests were severe enough to cause failure in approximately 11,000 cycles without shot peening.

The objectives of this study were the following: (1) Design a compression spring similar to those used in the off-road recreational industry. (2) Design & manufacture a fatigue test stand that could withstand high loads for months of testing. (3) Generate a matrix of shot peening treatments to produce different amounts of residual compressive stress. (4) Measure the shot peening residual compressive …

Enhancing Road Performance With Void Reducing Asphalt Membrane, Tim Zahrn, Todd Thomas, Randy Miller

Purdue Road School

This presentation will discuss how using the technology of a Void Reducing Asphalt membrane can improve performance of our Asphalt Pavements by creating a more durable asphalt surface that resists cracking and reduces permeability. Void Reducing Asphalt Membrane (VRAM) Specifications: VRAM reduces voids in longitudinal joints, which improves the longevity of a quality road surface. INDOT has already required VRAM on certain road designs. We will review the current specifications for VRAM and outline specifications that may update with the technology. We will also discuss the Impact of Rumble Strips on Longitudinal Joint Performance. The session will also highlight how …

Investigation Of Fiber Orientation And Mechanical Properties Of Pyrolysis Recycled Carbon-Fiber Reinforced Thermoset Composite, Reva N. Simmons, Harry Lee, Garam Kim

Discovery Undergraduate Interdisciplinary Research Internship

With increasing demand of carbon fiber reinforced fiber thermoset composites, establishing a sustainable cycle for these materials becomes crucial. Pyrolysis is a process of reclaiming carbon fiber from thermoset composites by thermally degrading the polymer at high temperatures allowing the fibers to be extracted. Carbon fiber reclaimed through current pyrolysis processes for thermoset composites typically loses its original shape and orientation, making it difficult to reorganize the fibers. This study investigated the feasibility of maintaining the fiber orientations for continuous fiber reinforced thermoset composite during pyrolysis by stitching the carbon fiber layup to a conformable copper mesh during the manufacturing …

Rheological Properties And Structural Build-Up Of 3d Printed Magnesium Potassium Phosphate Cement, Hui Zhi Zhao

International Conference on Durability of Concrete Structures

This paper focuses on the rheological properties of 3D printed magnesium potassium phosphate cements (MKPCs) with different magnesium-to-phosphate (M/P) mass ratio, MgO fineness and supplementary cementitious materials (SCMs) types. The variable shear rate tests were used to monitor the extrudability. The highest slope of the evolution of storage modulus (G') and the maximum static yield stress (M_τs) value were used as an indication of the rigidification rate. The increased M/P mass ratio, MgO fineness and SCMs addition resulted in the promoted structural build-up of 3D printed MKPCs. The consistency between the evolution of G' and M_τs with …

Mechanical Properties And Microstructure Of High Strength Lc3 Pastes With Varying Limestone/Calcined Clay Ratios And Different Curing Conditions, Yemin Dong

International Conference on Durability of Concrete Structures

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Mechanical And Thermal Insulation Properties Of Clay-Based Lightweight Concrete, Chuang Shi, Chuanlin Hu

International Conference on Durability of Concrete Structures

建材生产和住宅采暖将消耗大量能源并排放大量CO_2。在混凝土制备中，使用陶土制备具有优异隔热性能的轻质混凝土，并使用煅烧粘土代替部分波特兰水泥，可以大大降低能耗。本研究采用页岩陶土和陶砂分别作为粗骨料和细骨料制备轻质混凝土。首先，确定最佳体积砂比。然后，使用煅烧粘土和石灰石的剂量从30%，50%到70%。研究了煅烧粘土和石灰石含量对混凝土微观结构、力学性能和隔热性能的影响。结果表明，最佳体积砂比为50%。当煅烧粘土和石灰石的用量为30%时，强度在所有年龄段最高，28 d时强度可达33.6 MPa，比对照组高12%。当更换水平不断增加时，所有年龄段的实力开始下降。所制备的粘土基轻质混凝土的导热系数低至0.144 W/mK，表现出优异的保温性能。本研究制备的轻质混凝土具有较高的强度和优异的保温性能，具有良好的应用前景。

The Effect Of Calcium Nitrate On The Hydration Of Calcium Aluminate Cement At Different Curing Temperatures, Hongxia Wang, Guizhi Diao, Guanghua Liu, H Wang, Lixiong Gao, Guangwei Liu

International Conference on Durability of Concrete Structures

Phase conversion in calcium aluminate cements (CAC) induces significant volumetric instability; it would result in an increase in porosity and decrease in strength in CAC. In this study, calcium nitrate (CN) as a phase conversion inhibitor, the effect of CN on the hydration of CAC at different curing temperatures was studied. Xray diffraction, thermal analysis, SEM, isothermal calorimetry and the compressive strength were conducted on the CAC dosages of 0%, 5%, 10% and 15%CN cured at 20�, 30�, 40� and 50�. The results show CN can retard CAC hydration, alter the characters of the hydrates of CAC systems and avoid …

Thermophotovoltaic Devices: Combustion Chamber Optimization And Modelling To Maximize Fuel Efficiency, Arnold Chris Toppo, Ernesto Marinero, Zhaxylyk Kudyshev

The Summer Undergraduate Research Fellowship (SURF) Symposium

Currently, 110 billion cubic meters of natural gas (primarily methane), a potent greenhouse gas, are flared off for environmental and safety reasons. This process results in enough fuel to provide the combined natural gas consumption of Germany and France. The research team developed a thermophotovoltaic device to convert thermal energy to electricity at a high efficiency using proprietary emitters and combustion system. With the current focus being fuel efficiency and the combustion process, the assembly was simulated using ANSYS Fluent modelling software and the following parameters were optimized: air/fuel ratios, flow rates, and inlet sizes. Simultaneously the heat transfer across …

Computational Catalysis: Creating A User-Friendly Tool For Research And Education, Kevin P. Greenman, Peilin Liao

The Summer Undergraduate Research Fellowship (SURF) Symposium

Catalysis is used in a significant portion of production processes in the industrialized world, including most processing of chemicals and fuels. This makes maximizing the efficiency of catalysts a high priority. However, the immense number of candidates for new catalysts precludes the possibility of testing all of them by experiments. Density functional theory (DFT) has been widely and successfully used to calculate material properties relevant to catalysis and to screen promising candidates for experimental testing, but there currently exists no publicly- available, user-friendly tool for performing these DFT calculations. This work details the development of such a tool for nanoHUB.org …

Microstructure Evolution During Compaction Of Powder Blends, Ayush Giri, Marcial Gonzalez, Yasasvi Bommire

The Summer Undergraduate Research Fellowship (SURF) Symposium

Powder compaction is a manufacturing technology used to transform powder particles into a solid material with unique anisotropic microstructure and low porosity. It is widely used by pharmaceutical companies to manufacture tablets with desired properties. These properties are the result of the microstructure obtained during the compaction process. Therefore, it is imperative to understand the mechanics underneath the constituent granular particles that eventually contribute to properties of the manufactured tablets. Computational simulation tools have been developed in the past to study powder compaction for pharmaceutical tablets. However, most of the already existing tools limit their scope to study individual particles …

Investigating Tantalum As A Plasma-Facing Component For Nuclear Fusion Reactors, Arvind Sundaram, Jitendra K. Tripathi, Theodore J. Novakowski, Ahmed Hassanein Ph. D.

The Summer Undergraduate Research Fellowship (SURF) Symposium

Nuclear fusion is a potential source for producing unlimited environment-friendly energy. Tungsten (W) is selected as the primary candidate material for plasma facing component in nuclear fusion reactors due to its high melting temperature (3695 K), low sputtering erosion yield and strong mechanical properties. However, recent investigations on W have confirmed that it undergoes severe surface morphology changes during low energy He plasma and/or ion irradiation similar to a harsh fusion environment. Additionally, our previous studies indicate that tantalum (Ta) may show better resistance to the harsh radiation environment and is therefore worthy of investigation. Hydrogen retention properties, specifically deuterium …

Simulating Dynamic Failure Of Polymer-Bonded Explosives Under Periodic Excitation, Rachel Kohler, Camilo Duarte Cordon, Marisol Koslowski

The Summer Undergraduate Research Fellowship (SURF) Symposium

Accidental mishandling of explosive materials leads to thousands of injuries in the US every year. Understanding the mechanisms behind the detonation process is crucial to prevent such accidents. In polymer-bonded explosives (PBX), high-frequency mechanical excitation generates thermal energy and can lead to an increase in temperature and vapor pressure, and potentially the initiation of the detonation process. However, the mechanisms behind this energy release, such as the effects of dynamic fracture and friction, are not well understood. Experimental data is difficult to collect due to the different time scales of reactions and vibrations, so research is aided by running simulations …

Modelling Catalytic Structures With Python And Ase, Tommie L. Day, Peilin Liao, Pilsun Yoo

The Summer Undergraduate Research Fellowship (SURF) Symposium

Voltaic cells hold great potential as a source of clean electricity generation. These fuel sources are more efficient than combustion engines, and they do not produce environmentally harmful by-products. The electrochemical reaction which occurs within the cell is typically catalyzed by platinum, which increases the cost. The search for a better performing, less expensive catalyst is hindered by the lack of a complete, predictive theory of catalysis. Using Quantum Espresso and the Atomic Simulation Environment library for Python, we created a tool for nanoHUB.org which can visually and computationally model catalytic surfaces. This tool can simulate nanoparticles and metallic surfaces …

Core-Shell Copper And Nickel Nanofoam: Uniform Electroplating And Properties, Hassan Zbib, David Bahr

The Summer Undergraduate Research Fellowship (SURF) Symposium

Characterizing materials on the nanoscale is a key factor to enhance nanotechnology in diverse applications, ranging from electronics to energy fields. However, controlling the structure of the material at the nanoscale or mimicking the nanoscale features of a structure that already exists requires linking processing conditions to the nanostructure. This work focuses on solids that show porous patterns at the nano-micro scale; these are often called cellular solids and classified into two categories: honeycombs and foams. This study focuses on nanofoams; with ligament dimensions in the sub-micron scale. Electrospinning has been developed to produce nanofoam structures of polymers with controlled …

Effect Of Thickness Of Anode Functional Layer On Electrochemical Performance Of Ni-Ce0.8gd0.2o1.9 Anode-Supported Solid Oxide Fuel Cells, Xueping Guo, Kaiping Peng, Chan Zheng, Wei Li, Wenzhe Chen

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Study On Impact And Friction Properties Of Za45si3cu Alloy, Weihe Shi

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Modelling The Evaporation Of Aluminum In Ti–6al–4v Alloy Melted With Electron Beam And Laser, Xuan Wang, Liang Wang, Liang S. Luo, Yan Q. Su, Xin Z. Li, Rui R. Chen, Jing J. Guo, Heng Z. Fu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Study On Criterion Of Fabricating Columnar Dendrite Structure Dz466 Superalloy Based On Lmc Process, Xun Sun

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Numerical Modeling And Seismic Assessment Of Smart Isolation System For High-Speed Railway Rc Bridge Subjected To Near-Field Ground Motions, Lingkun Chen

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Research Of Obtaining Of Composite Materials Based On Aluminum Matrix, Dmitry Kuis, Alexandr Volochko, Artem Shegidevich, Nikolay Svidunovich

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Research Of 3d Graphene Reinforced Aluminum Matrix Composites By Semisolid Processing, Mei Tang, Zhengbing Xu, Jianmin Zeng, Guoqiang He

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

On The Lcf Behavior Of Cast Ni-Based Superalloy K3 Influenced By Eb-Pvd Nicocraly Coating At 1073 K, Tianquan Liang, Yili Wang, Yujie Li, Xiaoming Shen, Jianmin Zeng

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Effect Of Er On Microstructure And Electrochemical Performance Of Al–Zn–In Anode, Zhengbing Xu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Molecular Dynamics Studies Of The Adsorption Behavior Of Methyl 3-((2-Mercaptophenyl)Imino)Butanoate As Corrosion Inhibitors On Copper Surface, Jianlin Sun, Sang Xiong, Xudong Yan, Yang Xu

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Numerical Simulation Of Mechanical Wave Propagation During Solidification Of Zl205a Alloy, Wang Rujia, Wu Shi Ping, Chen Wei

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Effect Of Heat Input On Microstructure And Formability Of Dp980 Steel Welded Joints By Fiber Laser Welding, Qian Sun

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.