Other Materials Science and Engineering Commons^™

Enhancing The Mechanical Properties Of Sla 3d-Printed Bio-Resin From Linseed Oil Using Cellulose And Lignin Biopolymers, Chukwunonso A. Ikedionu

College of Graduate Studies: Theses & Dissertations

Abstract

This research explores the development of bio resin from linseed oil by the process of epoxidation and acrylation to produce acrylated epoxidized linseed oil (AELO). Lignin and cellulose biopolymers were added as reinforcement at varying weight fractions of 1 wt.%, 2.5 wt.%, and 5 wt.%, and their mechanical performance was compared against pure AELO. The formulations were printed using an Elegoo SLA 3D printer to create standardized test specimens like tensile bars, compression cylinders, and hardness blocks, which were all prepared according to the ASTM testing standard.

The results indicate that reinforcement effects depend on both filler type and …

Characterization And Optimization Of Sand And Tung Oil-Based Resins For Binder-Jet 3d Printing, Daniel I. Ajiola

College of Graduate Studies: Theses & Dissertations

Binder-jet 3D printing as a transformative technology in additive manufacturing, offers the ability to fabricate complex structures with diverse materials. This thesis investigates the use of a sustainable tung oil-based resin to create composites, exploring the potential for an eco-friendly alternative to synthetic binders.

The aim of this research is to develop and characterize a bio-based resin formulation, using tung oil as the primary binder, for application in binder-jet 3D printing with sand as the reinforcement. The resin formulation was prepared by combining tung oil, n-butyl methacrylate, divinylbenzene, and di-tert-butyl peroxide in precise proportions, ensuring a balanced mixture that supports …

Pulsed Arc Additive Manufacturing Of A Functionally Graded Er2209 Duplex Stainless Steel And Hsla-100 Structure: Morphology, Characterization, And Mechanical Performance, Stevens G. Hill Jr

College of Graduate Studies: Theses & Dissertations

Wire arc additive manufacturing is a process well suited to the efficient production of large structures. Duplex stainless steel exhibits high corrosion resistance and good strength which can be highly beneficial for industrial use. However, its use is limited due to its cost and complexity in controlling microstructure to achieve desired properties. In many cases, it can be highly beneficial to manufacture a component which uses specialty steel grades such as duplex stainless steel only where necessary, and utilizes more affordable, commonly available steels for reinforcement or bulk structural support. A functionally graded material satisfies these requirements by providing a …

Experimental Investigation Of Liquid Metal Embrittlement In Hot-Dip Galvanized Structural Steel, Amelia Mcnamee

College of Graduate Studies: Theses & Dissertations

This research investigated the liquid metal embrittlement (LME) of hot-dipped galvanized structural steel. The relationship between stress and failure time was analyzed to evaluate the potential presence of a critical stress threshold beyond which LME may occur. A testing apparatus to induce axial stress was designed and assembled in-house. A36 low carbon steel was tested in this study. Different deadweight loadings were applied to the testing sample along the axial direction. The test temperature was maintained by a programmable furnace while the sample gauge section was submerged in a molten zinc bath. Failure time and total displacement of the steel …

Investigation Of Mechanically Fatigue Low-Frequency Energy Harvesting Effects On Isotropic Materials, Daniel J. Meade

College of Graduate Studies: Theses & Dissertations

This research project reports an exploratory investigation of energy harvesting effect on isotropic material that goes through low frequency mechanical fatigue. Energy harvesting is a growing field of study that can recycle ambient energy back into a system that would otherwise be lost. This is a significantly useful method for the ongoing energy crisis and provides an alternate route to design and upgrade systems to be more efficient and last longer than current system designs. However, it is time to investigate if there is any effect vibration-based energy harvesting has on the structure from which energy is being harvested. To …

Utilization Of Machine Learning To Investigate Material State, Ana B. Abadie

Honors College Theses

The ability to predict material behavior that undergoes various loading conditions is critical to the development of reliable and safe components. Thermal and mechanical fatigue loading can cause significant damage to materials, leading to failure and potential safety hazards. Machine learning algorithms have emerged as a promising tool for improving accuracy and efficiency of predicting material behavior under such loading conditions. This research provides a comprehensive overview of a machine learning algorithm that is able to analyze and predict material state independently of the loading sequence. Unidirectional carbon fiber reinforced polymer (UD CFRP) composite which has undergone two different loading …

Design And Fabrication Of A High-Performance Heat Exchanger Using An Optimized Three-Dimensional Surface Structure Through Additive Manufacturing, Seth T. Waters

College of Graduate Studies: Theses & Dissertations

A heat exchanger is a device used to transfer thermal energy between two intertwining fluid pathways. In this study, the design of a novel heat exchanger is proposed using functional gradient double gyroid structure. The complex internal geometries of the gyroid structure significantly increases the surface area to volume ratio, and potentially could expressively improve efficiency of the heat transfer. The proposed idea provides a new approach for the design of a high-efficiency heat exchanger. In order to fabricate the complex structured heat exchanger system additive manufacturing is adapted instead of traditionally subtractive manufacturing techniques or casting. The prototypes of …

Investigation Of Manufacturing Techniques For Magnetorheological Elastomers To Expand Feasibility In A Diverse Array Of Applications, Austin S. Robbins

College of Graduate Studies: Theses & Dissertations

Magnetorheological elastomers, or MREs, are smart composite materials with controllable physical and mechanical properties when introduced to an external stimulus of a magnetic field. The controllability of these properties is highly tunable by the selection of the elastomeric matrix, concentration of magnetically permeable particles, introduction of additives, and the alignment of the constituents during the curing process. The fabrication of MREs typically calls for a mold that is filled with an MRE mixture to create the final desired geometry after curing. These molds are frequently placed under a magnetic field which orients the micron sized magnetic particles along the magnetic …

The Development Of A Holistic Quality Score Using In-Situ Monitoring Of Laser Powder Bed Fusion, Ryan Daigneault

College of Graduate Studies: Theses & Dissertations

Additive manufacturing processes allow for a great degree of flexibility in terms of part production. The process is autonomous once the part has started printing in that the operator generally does not need to intervene until the part is finished. One issue that this introduces, however, is an inability to determine part quality during the printing process. Once a part has started printing, the operator must either wait until the part is finished or regularly check on the part during the print to determine the part quality. Using data gathered from multiple sensors, a quality score can be used to …

Development And Validation Of Probabilistic Fatigue Models Containing Out-Life Suspensions, Noel S. Murray

College of Graduate Studies: Theses & Dissertations

Author's abstract: In the area of reliability engineering it is necessary to be confident that a component or system of components will not fail under use for safety and cost reasons. One major mechanism of failure to a mechanical component is fatigue. This is the repetitious motion of loading and unloading of the material, typically below the ultimate tensile strength of the material, which ultimately leads to a catastrophic failure. To ensure this does not happen, engineers design components based on tests to determine the life of these components. These tests are typically conducted on a bench type tester in …