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Articles 31 - 60 of 126
Full-Text Articles in Other Materials Science and Engineering
Manipulating Fiber Orientation For The Reduction Of Warpage In Carbon Fiber Composite Sandwich Panels, Landon Burnley, Gabrielle Correia
Manipulating Fiber Orientation For The Reduction Of Warpage In Carbon Fiber Composite Sandwich Panels, Landon Burnley, Gabrielle Correia
Materials Engineering
Safran Cabin (Santa Maria, CA), previously known as Zodiac Aerospace, designs and manufactures interior cabin components for private and commercial aircraft. Carbon fiber face sheets have recently been incorporated in their overhead luggage bin assemblies which utilize a composite sandwich panel design, in order to provide additional stiffness to the previous glass fiber sandwich panels. Since the introduction of carbon fiber in these luggage bin panels, Safran has experienced an increase in warpage during manufacturing. When inspected by quality control, the panels are tested mimicking how they are installed in aircraft. If the panels do not meet specifications, the warped …
Erosion Resistance Of Tungsten-Carbide Coatings For Steel Pipes In Fluid Catalytic Cracking Units, Davis Vannasing, Jennifer Hulfachor
Erosion Resistance Of Tungsten-Carbide Coatings For Steel Pipes In Fluid Catalytic Cracking Units, Davis Vannasing, Jennifer Hulfachor
Materials Engineering
In petroleum processing, the flow of catalyst readily leads to erosion of piping in a fluid catalytic cracking unit. Advances in coating materials and processes necessitate a re-evaluation of current protection methods. Commercially available tungsten-carbide (WC) claddings and nanostructured WC-W CVD coatings were investigated as potential alternative erosion-resistant coatings. Erosion tests by solid particle impingement were conducted on 2 variations of claddings and 1 variation of WC-W coatings following ASTM standard G76. A36 steel coupons were used as reference samples. For statistical validation, 2-3 replications of the tests were performed for the claddings and WC-W coating. Testing was conducted using …
Investigation Of Copper Infiltration Alloys For Use In Metal Matrix Composite Drill Bits, Samuel J. Stueland, Timothy P. Markiewicz
Investigation Of Copper Infiltration Alloys For Use In Metal Matrix Composite Drill Bits, Samuel J. Stueland, Timothy P. Markiewicz
Materials Engineering
A newly developed copper-based alloy, P98-X1 was tested for compressive strength to predict qualitative performance compared to MF53, F-Bronze, CuNiSn, and CuMnNi for use as the infiltration alloy in metal matrix composite (MMC) drill bits. Ingots of each alloy were cast using an arc furnace and cut into compression testing samples using wire electrical discharge machining (EDM). The alloys were selected for testing based on solid solution strengthening coefficient and melting point. Five of each alloy were compression tested to determine yield strength of the infiltration alloy. Yield strength was determined using a 0.002mm displacement offset from the linear elastic …
Effects Of Heat Treatment On The Dimensional Stability And Mechanical Properties Of Guadua Bamboo, Kade Schmitz, Skye Dascher, Shalto Dascher
Effects Of Heat Treatment On The Dimensional Stability And Mechanical Properties Of Guadua Bamboo, Kade Schmitz, Skye Dascher, Shalto Dascher
Materials Engineering
Contributing to about 4% of particulate emissions, the construction industry is one of the largest polluters of the environment. In an effort to reduce emissions, BamCore has produced a dual panel wall system made of Guadua bamboo with a Douglas fir veneer. Bamboo is a highly renewable material with a fast growth rate and carbon sequestration abilities. This project investigates how heat treating Guadua bamboo influences its dimensional changes and mechanical properties for building applications. It was found that a dimensional increase in every direction occurred for all samples when exposed to higher relative humidity (50% to 90%), and that …
A Study And Simulation Of Flux Induced Corrosion In Copper Tubing Used For The Distribution Of Potable Water, Daniel O. Benham
A Study And Simulation Of Flux Induced Corrosion In Copper Tubing Used For The Distribution Of Potable Water, Daniel O. Benham
Materials Engineering
Water side corrosion within copper plumbing can occur due to a wide variety of unwanted circumstances. Through the controlled immersion of six ¾” copper tubing samples with five utilizing a unique industry standard soldering flux, this investigation associates residual flux deposits with the initiation of pitting in copper. Water stagnation in a copper potable water distribution system, typically associated with an infrequently used faucet, is a condition highly prone to copper pitting. A test apparatus designed to produce a partially stagnant flow condition with scheduled electrolyte flushes every 3 days was developed and constructed to contain 6 test samples for …
Mechanical Tear Testing And Failure Analysis Of Armordillo® Textile For Future Comparison With Next Generation Replacement Textiles, Jordan Bryce Pohl
Mechanical Tear Testing And Failure Analysis Of Armordillo® Textile For Future Comparison With Next Generation Replacement Textiles, Jordan Bryce Pohl
Materials Engineering
ArmorDillo® is a heavy-duty, waterproof textile designed to protect valuable equipment against outdoor elements such as rain, dirt, salt, ultraviolet rays, and damage from other external factors that is manufactured by Transhield® USA and is currently in service with many branches of the United States Armed Forces, primarily the United States NAVY. Due to emerging security threats to classified military hardware the US NAVY through the United States Naval Surface Warfare Center (NSWC) is actively researching and sourcing a textile replacement for ArmorDillo® to meet these threats. This study investigates the mechanical durability of ArmorDillo® under …
Nano Fab Lab 63, Brian K. Deemer, Josh Clemons, Nick Brodine, Delaney Fitzsimmons
Nano Fab Lab 63, Brian K. Deemer, Josh Clemons, Nick Brodine, Delaney Fitzsimmons
Mechanical Engineering
Lawrence Livermore National Laboratories (LLNL) has several steps in the production process for ceramic nanofiber tubes that they would like to improve - electrospinning, cutting, rolling, sealing and heat treating. We undertook the challenge to deliver LLNL with a semi-automated process that efficiently integrates the steps of cutting, rolling, and sealing to save time and improve control over end dimensions. In this document, we discuss the technical background of the manufacturing steps currently followed to create nanofiber tubes, identify which steps are incorporated in our prototype and explain how they will interface with one another, define the design requirements, present …
Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe
Reinventing The Wheel, Esther K. Unti, Ahmed Z. Shorab, Patrick B. Kragen, Adam M. Menashe
Mechanical Engineering
Reinventing the Wheel selected tires and designed wheels for the 2018 Cal Poly, San Luis Obispo Formula SAE combustion vehicle. Available tire options were evaluated for steady-state and transient performance as well as vehicle integration. A single-piece composite wheel with hollow spokes was designed to meet stiffness, strength, and tolerance requirements. A detailed study of wheel loading and geometric structural efficiency was performed. Finite element analysis was used to iterate the geometry and laminate. A two-piece male mold was designed and machined to manufacture the wheel. Removable silicone inserts were used to create the hollow spokes.
In Situ Sem Solidification Study Of Ga And Egain: A Characterization Technique For Monitoring The Microstructural Evolution Of Liquid Metals, Jeremy Geovann Del Aguila
In Situ Sem Solidification Study Of Ga And Egain: A Characterization Technique For Monitoring The Microstructural Evolution Of Liquid Metals, Jeremy Geovann Del Aguila
Materials Engineering
Scanning electron microscopy (SEM) video recording is used to characterize the solidification of small volumes of 99.999% pure gallium (Ga) and eutectic gallium-indium (eGaIn) under a high vacuum environment. Specimen are superheated to 55℃ using a hot plate, cast into spherical droplets, and cooled in situ by means of a Peltier cooling stage. Special attention is given to the preparation of the specimen prior to viewing because of gallium and its alloys’ nature to form an oxide layer when melted and air cooled. The oxide acts as a skin that inhibits the observation of microstructural features during solidification. Heated samples …
Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey
Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey
Materials Engineering
The overall purpose of this study was to find a phase change material (PCM) or a combination of PCMs as a thermal management solution for the fifth-floor study rooms in Kennedy Library. First and foremost, the PCM must take in heat to change phase. A PCM would be a better candidate the more heat it needs to change phase. To quantify this, the team utilized a DSC to find how much energy each candidate PCM required to change phase. Coconut oil, palm oil, and white chocolate were found to have the best ability to absorb heat. Secondly, the PCM should …
Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant
Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant
Materials Engineering
It is important to maintain Photovoltaic (PV) cells and protect them from damage mechanisms like Potential Induced Degradation (PID), which can contribute to shorter lifespans and lower efficiencies. Current leakage through cell encapsulation can cause charge migration in PV cells that reduces the maximum quantum efficiency, which is the cause of PID. An experiment was setup to determine the feasibility of a non-silicon sensor able to produce similar leakage behavior to traditional PV cells under recorded humidity conditions. Thin sheet metals were encapsulated in EVA, a common PV encapsulant polymer, and mounted in aluminum framing. Three sensors, along with a …
Composite Suspension For A Mass Market Vehicle, Sarah M. Chapiama, Brian Auyeung, Jose Guerrero, Ethan Lau
Composite Suspension For A Mass Market Vehicle, Sarah M. Chapiama, Brian Auyeung, Jose Guerrero, Ethan Lau
Mechanical Engineering
Statement of Confidentiality: The complete senior project report was submitted to the project advisor and sponsor. The results of this project are of a confidential nature and will not be published at this time.
Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan
Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan
Materials Engineering
Zodiac Aerospace manufactures honeycomb-core composite panels to be used in aircraft cabin interior components. During the manufacturing process, some panels become warped such that they cannot be used for their designated aircraft cabin components. As a result, these panels are scrapped because they cannot be recycled. About 44 to 90% of panels become warped during manufacturing. Warping is caused by many factors, including layer misalignment, processing parameters such as temperature and pressure gradients, and fiber misalignment in the prepregs. Currently, Zodiac does not have any data on the effect of fiber misalignment on panel warpage, so a testing protocol was …
Next Generation Protocol: Innovating A Resilient Future, Andrew Steven Rudnick, Jamie Cannady, Joe Decesaro, Juan A. Ortiz Salazar
Next Generation Protocol: Innovating A Resilient Future, Andrew Steven Rudnick, Jamie Cannady, Joe Decesaro, Juan A. Ortiz Salazar
Materials Engineering
Conventional practices do not account for product life beyond end-of-sale – these practices are not sustainable. We have developed an end-of-life protocol that includes a metric that we call the Recovery Rating. The objectives of this Next Generation Protocol, beyond supporting the United Nations’ Sustainable Development Goals, are to encourage the production of goods designed for recovery and to promote the collaboration between consumers, the public, and the private sector to recover goods at their end-of-life. The Recovery Rating that we propose evaluates and quantifies recovery potential of products. The Recovery Rating, which is normed against embodied energy from the …
Mechanical Characterization Of Selectively Laser Melted 316l Stainless Steel Body Centered Cubic Unit Cells And Lattice Of Varying Node Radii And Strut Angle, Christopher James Hornbeak
Mechanical Characterization Of Selectively Laser Melted 316l Stainless Steel Body Centered Cubic Unit Cells And Lattice Of Varying Node Radii And Strut Angle, Christopher James Hornbeak
Master's Theses
An experimental study of several variants of radius and strut angle of the body centered cubic unit cell was performed to determine the mechanical properties and failure mechanisms of the mesostructure. Quasi static compression tests were performed on an Instron® universal testing machine with a 50kN load cell at 0.2mm/min. The test samples were built using a SLM Solutions 125 selective laser melting machine with 316L stainless steel. Test specimens were based on 5mm cubic unit cells, with a strut diameter 10% of the unit cell size, with skins on top and bottom to provide a cantilever boundary constraint. Specimens …
Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper
Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper
Materials Engineering
The development of a medical drug delivery device that allows for the deployment drugs into the adventitial tissue of blood vessels requires the inflation of a silicone elastomer. The inflated silicone must be able to consistently endure multiple loading cycles without failing so that the device can operate reliably. There are multiple methods of processing the silicone for the device and the goal of this study is to examine the effect of the various processing methods on the characteristics of the silicone. The Dynamic Mechanical Analysis Machine (DMA) is used to model the conditions of the device’s application by performing …
Characterization Of Slm Printed 316l Stainless Steel And Investigation Of Microlattice Geometry, Finley H. Marbury
Characterization Of Slm Printed 316l Stainless Steel And Investigation Of Microlattice Geometry, Finley H. Marbury
Materials Engineering
The goal of this project was firstly to characterize Cal Poly’s SLM printed 316L stainless steel. SEM analysis showed Cal Poly’s as-printed 316L material to have a cellular dendritic microstructure containing mostly austenite and a small amount of δ-ferrite. After being heat treated to eliminate warp, its yeild and ultimate tensile strength were on par with the literature, however higher modulus and lower elongation were observed. XRD analysis confirmed residual stresses in the material, and that grains are preferentially oriented in both heat treated and non heat treated samples. The amount of porosity in the material was found to be …
Inkjet Printing Of Nano-Silver Conductive Ink On Pet Substrate, Skyler Jiang
Inkjet Printing Of Nano-Silver Conductive Ink On Pet Substrate, Skyler Jiang
Materials Engineering
Printing of conductive ink traditionally uses copper-based ink and was used on high temperature metal substrates due to the high curing and sintering temperature of copper. In this experiment, however, Metalon JS-B25P nano-silver conductive ink was printed using an Epson Stylus C88+ inkjet printer on polyethylene terephthalate (PET) based Novele printing media made for low temperature applications. With silver’s lower sintering temperature, the nano-silver particles in this ink are desired to be able to sinter at a low enough temperature to be used on the PET substrate. The printed ink traces were cured with a temperature-controlled hotplate at 100℃, 120℃, …
Comparison Of Intrusive And Non-Intrusive Methods For Corrosion Monitoring Of Fuel Processing Systems, Armando Jacob Espinoza, Thomas Conner Field
Comparison Of Intrusive And Non-Intrusive Methods For Corrosion Monitoring Of Fuel Processing Systems, Armando Jacob Espinoza, Thomas Conner Field
Materials Engineering
This presentation contains an assessment of the best overall corrosion monitoring device, intrusive or non-intrusive, for use in the petrochemical industry. Corrosion in the petrochemical industry is a large issue because it causes a deterioration of pipe integrity in fuel processing systems. A reduction of pipe wall integrity due to corrosion could result in a leak or an explosion of fuel processing lines since those systems function at high pressures. The use of corrosion monitoring systems in the petrochemical industry helps to detect early signs of corrosion prior to failure so that proper maintenance can be performed to prevent catastrophe. …
Investigation Of A Method To Determine Mechanical Properties Of Integral Composite Hinges For Application In Foldable Skis, Jada Evers, Kathryn Johnson
Investigation Of A Method To Determine Mechanical Properties Of Integral Composite Hinges For Application In Foldable Skis, Jada Evers, Kathryn Johnson
Materials Engineering
No abstract provided.
Invariant-Based Method For Improving Efficiency Of Mechanical Testing In Aerospace Certification Of Carbon Fiber-Epoxy Composites, Alyssa Rina Gruezo, Erika Gabrielle Hansen
Invariant-Based Method For Improving Efficiency Of Mechanical Testing In Aerospace Certification Of Carbon Fiber-Epoxy Composites, Alyssa Rina Gruezo, Erika Gabrielle Hansen
Materials Engineering
The current challenge with qualification of carbon fiber composites in the aerospace industry would be the low efficiency of testing hundreds of samples. The Trace Theory strives to streamline the qualification process by utilizing a material’s Trace to predict properties of composites using Excel programs and basis data. To test this theory, predicted properties from the program, QuickLam, were compared to experimental data. Unidirectional 0° (T1), unidirectional 90° (T2), quasi-isotropic (T3), and hard quasi-isotropic (T4) laminates were made using HexTowR carbon fiber and TC250 resin provided by TenCate Advanced Composites. Tensile and compression tests were done according to ASTM D3039 …
Mitigation Of Corrosion Under Insulation (Cui) Of Carbon Steel Of Different Insulating Materials: A Literature Review And Testing Analysis, Michael Alexander Lowes
Mitigation Of Corrosion Under Insulation (Cui) Of Carbon Steel Of Different Insulating Materials: A Literature Review And Testing Analysis, Michael Alexander Lowes
Materials Engineering
Equipment often found in refineries may be enveloped in insulation and weathering jackets to maintain internal processing temperatures. In many cases moisture from the environment will penetrate the weathering jacket and infiltrate the insulation, leaching corrosive ions to the surface of metal equipment, effectively creating a corrosion cell. The goal of this project is to investigate different insulating materials for their ability to inhibit corrosion under insulation (CUI). The inhibiting mechanism utilizes water ingress that leaches ions from the insulator to bond with the surface metal and create a passive layer, inhibiting any further corrosion. This study will follow ASTM …
Effect Of Composition And Build Direction On Additively Manufactured Hastelloy X Alloys, Justin A. Spitzer, Jeffrey T. Schloetter, Sarah Zerga
Effect Of Composition And Build Direction On Additively Manufactured Hastelloy X Alloys, Justin A. Spitzer, Jeffrey T. Schloetter, Sarah Zerga
Materials Engineering
Microcracking has caused premature failure and reduction in properties in additively manufactured (AM) Hastelloy X. The purpose of this research is to meet or exceed the mechanical properties of wrought Hastelloy X by modifying the composition and build direction of Hastelloy X manufactured using Direct Metal Deposition (DMD). Tensile testing, scanning electron microscopy (SEM), and metallography were performed on the samples. ANOVA was used to analyze the dependence that the properties had on build direction and composition. The nominal composition wrought samples had a yield strength of 310.1 MPa and a 60.79% Elongation. Alloy P60-X18 in a horizontal build had …
The Effect Of Biocomposite Material In A Composite Structure Under Compression Loading, Benjamin Andrew Sweeney
The Effect Of Biocomposite Material In A Composite Structure Under Compression Loading, Benjamin Andrew Sweeney
Master's Theses
While composite structures exhibit exceptional strength and weight saving possibilities for engineering applications, sometimes their overall cost and/or material performance can limit their usage when compared to conventional structural materials. Meanwhile ‘biocomposites’, composite structures consisting of natural fibers (i.e. bamboo fibers), display higher cost efficiency and unique structural benefits such as ‘sustainability’. This analysis will determine if the integration of these two different types of composites are beneficial to the overall structure. Specifically, the structure will consist of a one internal bamboo veneer biocomposite ply; and two external carbon fiber weave composite plies surrounding the bamboo biocomposite. To acquire results …
Evaluation Of Efficiency Of Various Materials To Shield From Radiation In Space Using The Monte Carlo Transport Code Called Fluka, Roman Savinov
Evaluation Of Efficiency Of Various Materials To Shield From Radiation In Space Using The Monte Carlo Transport Code Called Fluka, Roman Savinov
Master's Theses
The purpose of this study is to improve spacecraft shielding from radiation in space. It focuses on the evaluation of shielding efficiency of different materials. The efficiency of a shield is evaluated by the dose profile within the shield and the amount of dose absorbed by a target using the Monte Carlo transport code called FLUKA. The output of this code is validated by recreating the experiments from published papers and comparing the results. Once the FLUKA’s output is validated, the efficiency of sixteen materials, subject to SPE and GCR sources, are evaluated. The efficiency comparison is made by fixing …
Acoustic Management Of Library Fishbowls, Zachary J. Lilley
Acoustic Management Of Library Fishbowls, Zachary J. Lilley
Materials Engineering
The purpose of this project is to aid the Cal Poly Robert E. Kennedy library in modifying the “fishbowl” study spaces to more effectively maintain the desirable sound that is generated within the fishbowls while avoiding the entrance and exit of excess noise to and from the fishbowls. A collaboration between the Materials Engineering Department and the Architecture Department provided the combined expertise needed to design, test, and install a prototype acoustic treatment in fishbowl 216-R in consultation with the Cal Poly Library as the voice of the customer. The fishbowl’s undesirable acoustic properties can be attributed to the hard …
Comparison Study Of Tensile Strength , Ductility, And Fracture Mode Of H11, Arp 2000, And Mp35n Connecting Rod Bolts For Use In High Performance Racing Engines, Megan Mccabe, Samuel Randall
Comparison Study Of Tensile Strength , Ductility, And Fracture Mode Of H11, Arp 2000, And Mp35n Connecting Rod Bolts For Use In High Performance Racing Engines, Megan Mccabe, Samuel Randall
Materials Engineering
Oliver Racing Parts (ORP) has historically purchased connecting rod bolts made of high strength, high cost, nickel-cobalt alloy, MP35N, and a medium strength, low cost, proprietary tool steel called ARP 2000. ORP has recently acquired capabilities to manufacture their own bolts. To determine the quality of their product as it compares to their previous supplier, ORP produced three different types of ⅜” diameter bolts: one set of bolts made of MP35N, and two sets of H11 bolts, designated H11A and H11B for their respective processing. The H11, ARP 2000, and MP35N bolts were tensile tested using a custom designed test …
Selection Of A Flexible Polymer To Protect Dry Carbon Fibers In A Cfrp Wallet Hinge, Evan Dowey, Matthew Johnson
Selection Of A Flexible Polymer To Protect Dry Carbon Fibers In A Cfrp Wallet Hinge, Evan Dowey, Matthew Johnson
Materials Engineering
Common Fibers, a company founded by Cal Poly alumni, produces carbon fiber wallets. The invention of their built-in fiber-matrix composite hinge reduces the need for extra complexity and added mass that is inherent with using standard metal hinges to join standard composite panels. Replacing the polyurethane tape on the wallet hinge allows for improved protection while maintaining flexibility and other performance properties is critical to the success of such a design. The most important material property in this project is the bond strength between carbon fiber and a variety of flexible resin candidates. The silicone and urethane based elastomer resins …
Predicting Flexural Strength Of Composite Honeycomb Core Sandwich Panels Using Mechanical Models Of Face Sheet Compressive Strength, Nicholas Bruffey, William Shiu
Predicting Flexural Strength Of Composite Honeycomb Core Sandwich Panels Using Mechanical Models Of Face Sheet Compressive Strength, Nicholas Bruffey, William Shiu
Materials Engineering
The design process at Zodiac Aerospace requires the ability to accurately predict the strength of a composite honeycomb core sandwich panel to adhere to strict FAA regulations. The most common failure mode in long beam composites is in compression. Following ASTM D7249 for a four-point bend test of a long beam flexural test, a mechanical model has been developed that relates the compressive strength of glass fiber face sheets to the flexural strength of the sandwich panel. Zodiac does not currently have data on the compressive strength of the face sheets, so testing was performed to find this property. Asymmetric …
Shear Strength Of Carbon Fiber/Epoxy Hinges Using The V-Notch Rail Shear Test, Calvin Noetzel
Shear Strength Of Carbon Fiber/Epoxy Hinges Using The V-Notch Rail Shear Test, Calvin Noetzel
Materials Engineering
The mechanical properties of carbon fiber reinforced polymer (CFRP) hinges produced by Common Fibers (Kent, Washington) are a new technology with uncharacterized mechanical properties. Currently, Common Fiber’s hinges are utilized in wallets, but in order to expand the application of the hinges to structural components, complete characterization of the mechanical properties of the hinges is necessary. To address this problem, hinges developed by Common Fibers were tested utilizing the V-Notch rail shear test, ASTM D7078, to determine the shear strength of the hinges. Two layups, [+45/-45/0]s and [0/+45/-45/0]s were produced by Common Fibers for the experiment. Hinged and …