Metallurgy Commons^™

Processing, Microstructures, And Properties Of Aluminide-Strengthened Ferritic Steels, Zhenke Teng

Doctoral Dissertations

NiAl-strengthened ferritic steel is a material of interest for steam turbine applications due to their promising creep resistance, high thermal conductivity, low cost and thermal expansion coefficient. However, there are two critical issues restricting their applications: low room temperature ductility and limited creep resistance at temperatures higher than 600°C. The reasons for these behaviors have not been fully understood, especially the processing-microstructure-property relationship has not been clearly identified.

The alloys were designed, fabricated, and processed, according to the required microstructures and properties. The matrix and precipitates can be thoroughly characterized by a combination of techniques, including atom probe tomography, neutron …

Computational And Experimental Study Of Structure-Property Relationships In Nial Precipitate-Strengthened Ferritic Superalloys, Shenyan Huang

Doctoral Dissertations

Ferritic superalloys strengthened by coherent ordered NiAl B2-type precipitates are promising candidates for ultra-supercritical steam-turbine applications, due to their superior resistance to creep, coarsening, oxidation, and steam corrosion as compared to Cr ferritic steels at high temperatures. Combined computational and experimental tools have been employed to investigate the interrelationships among the composition, microstructure, and mechanical behavior, and provide insight into deformation micromechanisms at elevated temperatures.

Self and impurity diffusivities in a body-centered-cubic (bcc) iron are calculated using first-principles methods. Calculated self and impurity diffusivities compare favorably with experimental measurements in both ferromagnetic and paramagnetic states of bcc Fe. The calculated …

Shear-Band Formation And Thermal Activation In Metallic Glasses, Lu Wang

Doctoral Dissertations

Metallic glasses (MGs) usually have high strength, high hardness and high elastic strain limit. However, the deformation mode and mechanism in metallic glasses are radically different from those in conventional crystalline materials with a long-range ordered structure. For crystalline materials, the intrinsic relationship between their mechanical properties and crystal structures has been well described by dislocation theory. In contrast, for amorphous materials, theories on the structures and controlling factors of localized shear-band formation are far from being complete.

In this thesis, shear-banding behavior of MGs under nanoindentation was first reviewed. The hardness of MGs was found to be independent on …

Micromechanical Studies Of Intergranular Strain And Lattice Misorientation Fields And Comparisons To Advanced Diffraction Measurements, Lili Zheng

Doctoral Dissertations

Inhomogeneous deformation fields arising from the grain-grain interactions in polycrystalline materials have been evaluated using a crystal plasticity finite element method and extensively compared to neutron diffraction measurements under fatigue crack growth conditions. The roles of intergranular deformation anisotropy, grain boundary damage, and non-common deformation mechanisms (such as twinning for hexagonal close packed crystals) are systematically evaluated. The lattice misorientation field can be used to determine the intragranular deformation behavior in polycrystals or to describe the deformation inhomogeneity due to dislocation plasticity in single crystals. The study of indentation-induced lattice misorientation fields in single crystals sheds lights on the understanding …

Spark Plasma Sintering Of Tungsten And Tungsten-Ceria: Microstructures And Kinetics, Jeffrey Bryce Perkins

Boise State University Theses and Dissertations

Tungsten casting is impractical, and tungsten compacts are most often produced by press-and-sinter or by hot pressing. The temperatures typically required to sinter tungsten above 90% dense are above 1800 ºC, and sintering times are typically hours. Alternatively, spark plasma sintering (SPS) can be used to consolidate materials to high densities at lower temperatures and shorter times than traditional sintering techniques. In this study, pure tungsten and tungsten with 1, 4, 10, 15, and 20 weight percent ceria were spark plasma sintered at varying pressures, temperatures, and times to investigate the microstructures and the kinetics of sintering.

Densification of tungsten …

Failure Analysis Of Leaking Stainless Steel Pump Casing, Mary E. Parker

Chancellor’s Honors Program Projects

No abstract provided.

Modeling And Control Of A Flexible Ionic Polymer Metal Composite(Ipmc) Actuator For Underwater Propulsion, Shivakanth Gutta

UNLV Theses, Dissertations, Professional Papers, and Capstones

The goal of this research is to model and control the underwater vehicle propelled by IPMC actuator. IPMC consists of an ionic membrane sandwiched between two metallic electrodes. When an external voltage is applied, IPMC undergoes large deformation due to transport of ions. Due to its ability to work in aqueous environments, it can be used for developing small scale underwater vehicles.

First, Finite element approach is used to describe the dynamics of the both single and segmented IPMC actuator. In the approach presented, each element is attached with a local coordinate system that undergoes rigid body motion along with …

A Quantitative Study Of The Weldability Of Inconel 718 Using Gleeble And Varestraint Test Methods, Sean Quigley

Master's Theses

Nickel super alloy Inconel 718 was tested and compared to Haynes 230 using Gleeble and Varestraint mechanical test methods. Hot cracking susceptibility was examined in either alloy using a sub-scale Varestraint test method at 5 augmented strain levels: 0.25%, 05.%, 1%, 2%, and 4%. Maximum crack length, total crack length, and number of cracks were measured for each strain level. Gleeble hot ductility on-heating and on-cooling tests were performed on both alloys. Inconel 718 was tested on-heating at target temperatures of 1600˚F, 2000˚F, 2100˚F, 2200˚F, and on cooling at 1600˚F, 1700˚F, 1800˚F, 1900˚F, and 2100˚F. Haynes 230 was tested on-heating …

Study Of Mechanical Behaviors And Structures Of Bulk Metallic Glasses With High-Energy Synchrotron X-Ray Diffraction, Feng Jiang

Doctoral Dissertations

This dissertation addresses two critical issues in the mechanical behaviors and structures of bulk-metallic glasses (BMGs): (1) the effect of composition, fabrication method, and pretreatment of plastic deformation on mechanical properties and structures of BMGs; (2) the mechanical response and structural evolution of BMGs in the elastic and plastic region.

(Cu₅₀Zr₅₀)₉₄Al₆ and (Cu₅₀Zr₅₀)₉₂Al₈ amorphous alloys were used to study the effect of composition on mechanical properties and structures of BMGs. The (Cu₅₀Zr₅₀)₉₄Al₆ alloy exhibits lower yield stress and Young’s …

Effect Of Au Content On Microstructural Evolution Of Snagcu Solder Joints That Undergo Isothermal Aging And Reliability Testing, Patrick J. Hyland

Master's Theses

Electronics, especially, printed circuit boards (PCBs) are a widespread technology. Metal coatings or “surface finishes” are often added to PCB board pads and component leads during manufacturing to improve their performance. Electroplated nickel/gold over copper is a popular surface finish for printed circuit boards and component leads. The presence of gold in solder joints, however, is known to have detrimental effects referred to as gold embrittlement. It is generally understood that tin-lead solder joints with less than 3 weight percent (wt%) of gold will not experience reliability issues. The acceptable level of gold in lead-free solder joints, however, is less …

Design, Fabrication, And Characterization Of A Thin-Film Nickel-Titanium Shape Memory Alloy Diaphragm For Use In Micro-Electro-Mechanical Systems, Brian Joel Alvarez

Master's Theses

Previous work done at Cal Poly has shown that thin-film nickel-titanium (NiTi) can be easily sputtered onto silicon wafers and annealed to create a crystallized shape memory alloy (SMA) film. Initial work on creating devices yielded cantilevers that were highly warped due to thin-film stress created during the sputtering process. The objective of this work was to create a thin-film NiTi SMA device that could be better characterized. A membrane was selected due to the simplicity of fabrication and testing which would also oppose the thin-film stress due to the increase in attachment points to the substrate.

Silicon wafers were …

Time-Dependent Crack Growth Behavior Of Alloy 617 And Alloy 230 At Elevated Temperatures, Shawoon Kumar Roy

UNLV Theses, Dissertations, Professional Papers, and Capstones

Two Ni-base solid-solution-strengthened superalloys: INCONEL 617 and HAYNES 230 were studied to check sustained loading crack growth (SLCG) behavior at elevated temperatures appropriate for Next Generation Nuclear Plant (NGNP) applictaions with constant stress intensity factor (K _max = 27.75 MPa[checkmark]m) in air. The results indicate a time-dependent rate controlling process which can be characterized by a linear elastic fracture mechanics (LEFM) parameter - stress intensity factor (K). At elevated temperatures, the crack growth mechanism was best described using a damage zone concept. Based on results and study, SAGBOE (stress accelerated grain boundary oxidation embrittlement) is considered the primary reason for …

The Effects Of Heat Treatment On Area Percent Porosity And Corrosion Behavior Of High-Nickel Thermal Spray Coatings, Travis Crowe, Alec Guraydin

Materials Engineering

Samples of two Thermal Spray Coating (TSC) alloys on a low carbon steel substrate were obtained: alloy C276 and Nicko-Shield 200. Specimens of each alloy were subjected to heat treatments at temperatures at 1100° for 60 minutes and 1200° for 10 minutes, with some specimens left in the as-sprayed condition. Three replicates were prepared for each condition. Thin 1” strips were cut using a diamond wafering blade for porosity measurements and 2” x 1” specimens were cut for corrosion testing using a SiC abrasive saw. The porosity specimens were mounted in acrylic resin, polished, and examined using SEM. From these …

Characterization Of The Relationship Between The Microstructure And Tensile Strength Of Annealed Ti-6al-4v, Aldo Corona

Materials Engineering

Tensile coupons of Ti-6Al-4V were heat treated at varying annealing temperatures from 1200°F (648°C) to 1450°F (787°C) at 50°F (23°C) increments for 1 hour. The samples were air cooled to room temperature or furnace cooled to 800°F (426°C) followed by air cooling to room temperature. Four tensile coupons were treated at each annealing temperature and cooling rate. Alpha case was observed to form on the surface of the samples post heat treatment with a maximum depth of 25 µm (.001 in). Samples were tensile tested for their ultimate tensile strength, yield strength, and percent elongation. Samples across all annealing temperatures …

Dissimilar Metal Weld Variability Due To Lot Differences In Nitinol/ Stainless Steel Interface, Matthew R. Rudow

Materials Engineering

Abstract

An experiment was conducted to determine and reduce the causes of variation between a 304 Stainless Steel and super elastic Nickel Titanium dissimilar metal weld. Six factors were established to understand the cause of variation: perpendicularity, final grind, surface finish, weld force, weld pulse duration, and alignment. Using a rotational test with an air piston break pressures were established and charted in Minitab to identify trends. It was shown that weld force and weld pulse duration were the two factors that had the most influence on break strength. This data also showed that higher strength groups had less variability. …

The Effect Of The Environment On The Corrosion Products And Corrosion Rates On Gas Transmission Pipelines, Brent Sherar

Electronic Thesis and Dissertation Repository

This thesis reports a series of investigations examining external corrosion processes along gas transmission pipelines. TransCanada PipeLines Ltd. (TCPL) has developed six proposed corrosion scenarios to describe external pipeline corrosion, based primarily on corrosion products and corrosion rates (CRs) observed at field sites. The six proposed corrosion scenarios can be divided into two groups: abiotic and biotic. The three abiotic corrosion scenarios are (1) anaerobic corrosion, (2) aerobic corrosion, and (3) anaerobic corrosion turning aerobic; while (4) anaerobic corrosion with microbial effects, (5) aerobic corrosion turning anaerobic with microbial effects, and (6) anaerobic corrosion with microbial effects turning aerobic comprise …

Growth Of Oriented Nickel-Manganese-Gallium Single Crystals Via The Bridgman Method, Douglas Leroy Kellis

Boise State University Theses and Dissertations

A Bridgman furnace was designed and built to grow oriented single crystals of nickel-manganese-gallium. The starting alloys were produced from high purity elements. The compositions of the alloys and single crystals were determined with energy dispersive x-ray spectroscopy. Oxygen concentration of the starting elements, the alloys, and single crystal were determined with the LECO combustion method. Starting seeds were produced from single crystal ingots produced at ETH Zurich, Switzerland, and from a single crystal grown from these seeds. Crystallographic orientation of the starting seeds and the single crystals were determined with x-ray diffraction. Mechanical testing was performed on a single …

Alloy Dissolution In Argon Stirred Steel, Darryl S. Webber

Doctoral Dissertations

"Alloying is required for the production of all steel products from small castings to large beams. Addition of large quantities of bulk alloys can result in alloy segregation and inconsistent alloy recovery. The objective of this research was to better understand alloy dissolution in liquid steel especially as it relates to Missouri S&Ts' patented continuous steelmaking process. A 45-kilogram capacity ladle with a single porous plug was used to evaluate the effect of four experimental factors on alloy dissolution: alloy species, alloy size or form, argon flow rate, and furnace tap temperature. Four alloys were tested experimentally including Class I …

Calcium Wire Ladle Treatment To Improve Cleanliness Of Centrifugal Cast Steel, Edith Yolanda Martinez Silva

Masters Theses

"Centrifugal casting provides the opportunity of combining large centrifugal forces and directional solidification to reduce non-metallic inclusions in the cast steel product. Calcium treatment in the ladle has the potential of reducing and modifying non-metallic inclusions to achieve better machinability and mechanical properties. The objective of this research is to analyze the combined effects of calcium wire ladle treatment and centrifugal casting on the number, size, composition and morphology of non-metallic inclusions in centrifugally cast steel products.

All experiments were completed at an industrial foundry. The experiments involved feeding calcium wire into the ladle after argon oxygen decarburization (AOD) and …

Crack Formation In Investment Casting Ceramic Shells, W. A. Everhart

Masters Theses

"This thesis is a collection of papers that discuss shell cracking in investment casting during pattern removal. The application of rigid polymeric foam for large investment casting patterns with complex geometries can improve the dimensional tolerances and the surface quality of the casting. However, these pattern materials have a tendency to promote crack formation in investment casting shells during pattern removal by firing.

The first two papers discuss the factors affecting shell cracking and methods to prevent it. Experimental methods were combined with finite element modeling to predict stress in the shell. A 3D nonlinear finite element model was developed …