Metallurgy Commons^™

Phase Equilibria Near The Solidus Temperature For Iron-Rich Fe-Cu-C Alloys., Kenneth L. Metz Jr.

Masters Theses

"The effect of copper on the solidification temperature of graphite-saturated iron-rich alloys was determined with the use of cooling curves. The ternary invariant temperature for the alloy was found to be 1172°c with the use of heating curves. At 1172°c, graphite, austenite, an iron rich liquid, and a copper-rich liquid are in equilibrium. The composition of the metallic phases was determined by weight gain, chemical analysis, and the electron microprobe. In addition, the composition of the iron-rich liquid was calculated from thermodynamic data. Isothermal sections of the iron-rich corner of the system were constructed for several temperatures in the range …

Esca Characterization Of Flotation Products From A Lead-Zinc-Copper Concentrator On The New Lead Belt Of Southeast Missouri., Kevin Leroy Purdy

Masters Theses

"Electron spectroscopy for chemical analysis (ESCA) was used to determine the surface characteristics of products from an operating Pb-Zn-Cu concentrator on the New Lead Belt of southeast Missouri and pure galena and sphalerite samples treated with flotation reagents in concentrations similar to those used in the mills. The emphasis was on the action of surface modifiers such as Na₂Cr₂O7, starch, SO₂, CuSO₄ and NaCN in sphalerite flotation and in the galena-chalcopyrite separation. The objective of the investigation was to monitor the relative oxidation states of the mineral and reagent constituents and correlate these …

A Study Of The Feasibility In Obtaining The Kinetics Of Various Ordering Phenomena Of The Iron Aluminum System Utilizing The Mössbauer Effect, Lloyd Rollan Chapman

Masters Theses

"The determination of the kinetics of ordering for various ordering phenomena of the Iron-Aluminum system utilizing exclusively the Mössbauer effect technique is shown to be infeasible for all but a highly restrictive consideration from experimental as well as theoretical evidence. Also, the possible use of the Mössbauer effect for the analysis of other ordered systems is discussed.

An alternative method for the acquisition of the needed information utilizing diffraction and Mossbauer techniques is presented recognizing the need for a computer fitting analysis of the complex Mössbauer effect spectra. However, at this stage of investigation, no experimental work has been performed …

Detection Of Impurities In Zinc Sulfate Electrolytes By Cyclic Voltammetry Techniques., Bruce Alan Lamping

Masters Theses

"A cyclic voltammetric technique has been developed for quantitatively detecting the presence of active chemical species present in zinc sulfate electrolytes. The experimental apparatus consisted of a pyrex "H" cell, an Al cathode encased in a Teflon holder, a carbon anode and a mercurous sulfate reference electrode. Voltammograms were obtained from industrial, purified neutral leach solution (Cominco Ltd., Trail, B.C.) acidified to give a final concentration of 0.77 M Zn⁺⁺, 1 M H₂SO₄. The polarization curves were then evaluated and used as a reference standard to compare with results obtained when various organic and …

Amine Flotation Of Feldspar From Magnetite Concentrate., Gary William Hudiburgh Jr.

Masters Theses

"The gangue in some magnetite ore bodies contains feldspar; the alkali content of the feldspar reduces the usefulness of these iron ores. One method of decreasing the feldspar content in magnetite concentrate is froth flotation.

The amine flotation of feldspar from magnetite concentrate was investigated using zeta potential measurements, Hallimond tube flotation tests and laboratory-scale flotation tests. The zeta potential of various feldspars (microcline, albite, anorthite, oligoclase and anorthoclase) were determined as a function of pH; the point of zero charge ranged from pH 1.4 to 2.5. Hallimond tube flotation tests using two amine reagents were conducted on the feldspars. …

Kiss Gating In Sand-Cast Aluminum Alloys., Michael Lynn Holt

Masters Theses

"This thesis describes the optimum conditions necessary for the production of macrosound plate castings of sand-cast aluminum alloys by the kiss gating process. Castings of alloys of different freezing ranges in the Al-Si-Cu system (alloys 195, 319, 380, and 384) were produced and examined visually to evaluate the effectiveness of various gating systems and superheats on the production of macrosound castings.

For the aluminum alloys used in this investigation, the optimum conditions leading to the production of macrosound castings without the use of risers are one or a combination of the following: (l) wider freezing ranges; (2) pressurized gating systems; …

Effect Of Nodule Count And Cooling Rate On The Matrix Of Nodular Iron., Subrata Sen Gupta

Masters Theses

"The objective of this investigation was to establish the relationship between the nodule count, the matrix structure, and the cooling rate through the eutectoid in nodular iron. The chemical composition of the nodular iron was held constant while various inoculation methods, inoculants, and mold designs, including chills, were used to vary the solidification time and cooling rate through the eutectoid range. This produced variations in both the matrix structure and the nodule count.

The nodule count has a power relationship with the percent pearlite in the matrix at fixed cooling rates: Percent pearlite = K (Nodule count)^-n where the …

Magnetostrictive Aftereffects In A Dilute 50fe-50ni-C Alloy, Raj N. Master

Masters Theses

"Crystallographically equivalent interstitial sites are energetically equivalent when the host crystal is free of any fields. This situation is shown in Fig. Pl from which it may be appreciated that the difference of the free energy of the "crystal" with an interstitial "I" located in "x" and "y" sites, respectively, is equal to zero. This energy equivalence of the various interstitial sites is destroyed when the host crystal is subjected to fields such as strain fields, magnetization fields or a combination of both as may be appreciated from Figs. P2 through P4. In this case, the interstitials will preferentially occupy …

A New And Direct Process For The Reduction Of Lead Sulfide, Rolando Oscar Fernandez

Masters Theses

"The direct reduction of lead sulfide concentrates by iron was investigated. An oxygen-bearing flux was shown to be a necessary ingredient for complete reduction of the concentrate. The effects of time and temperature on lead recovery were studied. Only a trace amount of sulfur dioxide is evolved during reduction, which is in agreement with thermochemical calculations"--Abstract, page ii.

The Effect Of Gating On Soundness Of Al-Alloy Permanent Mold Castings, Dinesh Shantilal Patel

Masters Theses

"This thesis describes the step by step approach to the design of a gating system for the production of sound plate castings in permanent molds. Castings of different thicknesses were produced, utilizing various gating systems, and examined radiographically to evaluate the effectiveness of these gating systems in the production of sound castings. A gating system which allows metal to enter the mold cavity with no turbulence and which establishes proper temperature gradients in the casting will produce sound permanent mold castings"--Abstract, page ii.

Precipitation Of Carbon From Martensite In Ductile Iron, Devendra Ratilal Majmundar

Masters Theses

"Since metallographic studies of quenched and tempered cast iron have indicated that the carbon might precipitate directly as graphite rather than as carbides which are found in steels, this investigation used the Debye-Scherrer x-ray diffraction technique to examine electrolytically extracted residues from quenched and tempered ductile cast iron samples to determine if cementite was present. The precipitation of carbon in quenched samples of this ductile cast iron was found to be similar to the precipitation process in steels. Cementite was identified during the early stages of the tempering process when the tempering temperature was 800 degrees F, 900 degrees F, …

Thermal Expansion Of Nickel And Iron, And The Influence Of Nitrogen On The Lattice Parameter Of Iron At The Curie Temperature, Jinn-Wen Hwang

Masters Theses

"By precise X-ray measurements, the lattice parameter of pure nickel (Fisher Co., reagent grade) was found to be 3.52389 Å at 25ºC. At the same temperature, the lattice parameters of iron samples were found to be: 2.86621 Å, 2.86624 Å and 2.86614 Å for purities of 99.999%, 99.985% and 99.9%, respectively. By measuring high angle back reflection lines, the linear coefficients of thermal expansion of both nickel and iron were precisely determined. Both, high purity nickel and iron, exhibited anomalies in their expansion coefficients near their Curie points. This is in agreement with some of the previously reported data. Some …

Mechanism Of Ual₃ To Ual₄ Transformation, Ling Ping Lee

Masters Theses

"The UAl₄ compound which forms during the peritectic reaction, Liquid + UAl₃ - UAl₄ , has a long needle-like shape and a characteristic morphology of fish-tail when cut along the long axis. It has an internal core of another phase when cut perpendicular to the needle axis. Because of the interesting similarity between UAl₃ and UAl₄ crystal structures, the peculiar UAl₄ morphology could be explained. The mechanism of UAl₃ to UAl₄ transformation is identified as shear and diffusion controlled transformation"--Abstract, page ii.

An Investigation Of Stage I Fatigue Crack Growth In Fcc, Bcc, And Hcp Metals, Marion Anthony Russo

Masters Theses

"The objectives of this investigation were to 1) determine if Stage I mode or fatigue crack growth could be extended beyond the 45 degree maximum shear plane in metals having a face-centered, body-centered and hexagonal close pack crystal structure; 2) identify the crystallographic planes or crack propagation in Stage I growth in each crystal structure; 3) characterize the fracture surface topography or Stage I growth in each crystal structure. The test material used for this investigation consisted of alpha brass (70% Cu, 30% Zn), Armco iron and commercially pure titanium which are representative of FCC, BCC, and HCP crystal structures …

Equilibria Between Moo₂ And Liquid Molybdenum Oxide, Prakash Bakhru

Masters Theses

"The oxygen pressure over solid molybdenum dioxide in equilibrium with liquid molybdenum oxide was determined by transpiration and solid electrolytic galvanic cell methods at 950ºC and 900º, 950º and 1000ºC respectively. The results were compared to those expected from thermodynamic data on the Mo-O system. Possible reactions between MoO₂ and SiO₂ were studied at different oxygen pressures up to 1550ºC. No compound formation or solid solution between MoO₂ and SiO₂ was detected by x-ray diffraction techniques. The phase boundary between MoO₂ and liquid molybdenum oxide was checked by microscopic examination of quenched samples. Equilibration runs were carried out in silica …

The Electric Field Strength Dependence Of Neutron-Induced Defects In Silicon P-N Junctions, Paul Edward Johnson

Masters Theses

"The effect of high electric field strengths (10⁴ to 10⁵ V/cm) present during neutron radiation on the neutron-induced defects is determined by utilizing the high electric field strength inherent in the emitter-base transistion region of an n-p-n transistor. A method is presented for the separation of neutron and gamma effects. Previous theoretical work on the ratio of base current increase to collector current decrease is applied to experimental data. The variations of the space-charge region volume damage introduction rate with neutron fluence and the average electric field strength are determined experimentally in order to obtain a measure of this effect. …

The Morphology Of The Cellular Precipitation Reaction In A Pb-3.0 Wt% Sn Alloy, Federico Sequeda Osorio

Masters Theses

"The complete development of the cellular precipitation structure at selected grain boundaries in a Pb-3.0 wt% Sn alloy during aging at 34°C and 23°C was investigated by light microscopy. The cellular structure in this alloy consists of lamellae of solute depleted lead solid solution and lamellae of ß tin precipitate. The cellular precipitation reaction begins by local migration of a grain boundary with concomitant grain boundary precipitation of ß tin. The grain boundary bows around the ß tin grain boundary precipitates which then begin to lengthen in the direction of boundary migration thus forming the precipitate lamellae of the cell. …

The Effect Of Cathodic Protection On The Stress Corrosion Characteristics Of 300m Low Alloy Steel, John Pechonick

Masters Theses

"The objective of this investigation was to determine if stress corrosion failure of 300M steel is accelerated by the application of cathodic protection. Testing was conducted on notch tensile specimens that were coated with vacuum cadmium, electroplated cadmium, and vacuum aluminum. All specimens were stressed and placed in an aqueous sodium chloride environment. The failure times for the specimens were monitored and graphs were drawn which characterized the stress corrosion resistance of 300M steel and the cathodic protection systems. Fractography techniques were used to study the failure surfaces to determine the type of failure mechanism. The results of this thesis …

A Study Of The Dislocation Instability And Reverse Martensitic Transformation In Fe-Ni System, Chung Lim

Masters Theses

"Since the martensitic reaction is a strain transformation, the transformation of the lattice structure can be induced by an external stresses. This also means that the macroscopic total elastic constant should decrease as the temperature is lowered to M_s on cooling. For the reverse transformation an anomalous decrease of the elastic constant is to be expected as the temperature increases to A_s on heating. In this experiment measurements of the velocity change of an ultrasonic wave in Fe-Ni alloys were carried out for the reverse martensitic transformation. The deviation from the linear relationship of the velocity change as …

The Effect Of 15% Mno On The Phase Relations In The System Cao-Feo-Sio₂ At 1450ºc, Aquil Ahmad

Masters Theses

"A study was made of the phase relations at 1450ºC in the systems CaO-FeO-SiO₂ and CaO-FeO-SiO₂ -15% MnO, in equilibrium with metallic iron. The stability region of different phases was determined by microscopic examination and electron-beam microprobe analysis of the quenched specimens. The effect of 15% MnO on the liquid saturation boundary of the system CaO-(FeO+MnO)-SiO₂ was discussed in terms of the effect of MnO on slag making reactions in the Basic Oxygen Furnace steelmaking process"--Abstract, page ii.

Phase Equilibrium And Thermodynamic Study Of Lime-Iron Oxide Solid Solutions, Shin Suk Kang

Masters Theses

"The solubility limits of iron oxide in solid lime were determined as a function of oxygen pressure at 1300º and 1400ºG in the system CaO-iron oxide. The stability region of dicalcium ferrite was determined with respect to formation of lime-iron oxide solid solution and liquid oxide. In addition, the hydration behavior in moist air of pure lime and sintered mixtures of lime and iron oxide was also observed. Pelletized samples were equilibrated under known oxygen partial pressures and quenched. Phases present in the quenched samples were identified by microscopy. The solubility limit of iron oxide in CaO is strongly dependent …

Quenching Defects In Aluminum Plus Ten Atomic Per Cent Zinc, James Thomas Grider

Masters Theses

"This study was undertaken to resolve the conflict which has recently arisen as to the as-quenched microstructure in the Al-Zn system as revealed by thin film transmission electron microscopy. The composition range of most active study has been that from 5 to 15 atomic per cent Zn in superpurity AL. Consequently a composition of 10 atomic per cent Zn was chosen for this study. There are no discontinuties in the phase diagram in this composition range which would influence the above choice. It exists as a single phase solid solution at high temperatures and as a two phase alloy at …

Electrolytic Reduction Of Zinc From Acidic Sulfate Solutions, Kenneth Dale Gielow

Masters Theses

"Cathode polarization curves were obtained for the electrodeposition of zinc from sulfate solutions with pH 2 and zinc concentrations of 10.0, 40.0, 80.0, and 100.0 gpl zinc. Both pure zinc and pure aluminum were used as cathodes with some difference in results noted. The effect of animal glue additions of 0.01, 0.10, and 0.50 gpl of solution on the cathodic polarization curves and the resulting deposit morphologies were determined. These glue additions correspond to 0.20, 2.0, and 10.0 pounds of glue per ton of zinc deposited, respectively. The slope of the Tafel region of the polarization curves was found to …

A Study Of The Void-Strengthening Of Aluminum And Its Nature, Purushottam G. Manusmare

Masters Theses

"Strengthening of aluminum by formation of the voids and the nature of resultant strengthening, viz., the temperature and the strain rate dependence of its yield strength were studied. Aluminum wires with 99.999% purity and of 3.1 mm diameter were quenched and heat treated to form voids of the approximate density 10¹³-10¹⁴ voids/cm³ and were tested for their yield strength. Voids in selected samples were observed by transmission electron microscopy using the Hitachi HU-11A microscope. The yield strength of the void strengthened samples was measured at various temperatures from 77ºK to 593ºK using two strain rates, 3.33 x 10⁻²/sec and 1.67 …

Factors Affecting The Ductility And Microstructure Of Ti-6al-6v-2sn Titanium Alloy Weldments, Michael John Ball

Masters Theses

"The purpose of the investigation was to study the effect of material thickness, weld heat input and post weld heat treatment on the tensile properties and microstructure of Ti-6Al-6V-2Sn Titanium, and obtain a practical weld/thermal treatment cycle. The objectives were accomplished by electron beam and gas tungsten arc welding 0.060, 0.125 and 0.250 inch thick material and then heat treating at various temperatures and times. Electron beam and gas tungsten arc welding enabled an approximate 4:1 ratio of heat inputs to be utilized. Resultant welded and heat treated material was tensile tested and metallographically examined. Heat treatments involved both air …

Evaporation And Condensation Of Zinc, Shailesh Bhanuprasad Vora

Masters Theses

"Evaporation rates of liquid zinc were determined experimentally within the temperature range of 450º C to 575º C and at argon pressures ranging from 730mm Hg to 130mm Hg. Extrapolated values of these rates are found to be consistent with the previously reported rates obtained by St. Clair and Spendlove at lower pressures. Between 100 microns and one atmosphere pressure rates of evaporation seem to vary according to an equation of the form W = APᴮ, where Pis pressure and, A and B are constants. Similar experiments were performed with brass powders in atmospheres of argon and helium at temperatures …

Phase Equilibrium And Thermodynamic Study Of The Iron-Copper-Carbon System, Krishna Parameswaran

Masters Theses

"Gas carburization experiments were conducted at 950ºC in order to study the phase relations and to determine the activity of carbon in the iron-rich corner of the iron-copper-carbon system. The solubility of graphite in equilibrium with iron-copper alloys was determined at 950º, 1000º, and 1050ºC. The results of gas carburization and graphite solubility experiments at 950ºC were used in constructing an isothermal section of the iron-rich end of the iron-copper-carbon phase diagram, on which are superimposed carbon isoactivity lines. Graphite solubility data at 1000º and 1050ºC were used to construct similar diagrams without the isoactivity lines. The effect of carbon …

Mechanical Properties Of Low Carbon Martensite, Allen L. Affolter

Masters Theses

"Steels of three different compositions were heat treated and tensile tested in order to determine their mechanical properties after heat treatment. All samples had near 0.20 per cent carbon and two manganese levels 0.90 per cent and 1.35 per cent. One group containing the higher manganese level also had small additions of columbium and vanadium. The specimens were too brittle in the as-quenched condition to be loaded to full strength. Maximum strength and ductility were found after short time tempering at low tempering temperatures -- 2 to 15 minutes at 200º to 300ºF. Higher strengths were found at the low …

A Systematic Study Of Instrument Variables Upon The Accuracy Of Microprobe Analysis, R. A. Parr

Masters Theses

"The purpose of this investigation was to study the effect of instrument parameter changes upon X-ray intensity measurements of the copper-manganese system. The parameters utilized in this study included: (1) polished, contaminated, and 600 grit surfaces ; (2) constant sample current and constant beam current modes; and (3) 15 KV, 20 KV, and 25 KV accelerating potentials. Inspection of the data disclosed three interesting points: (1) copper and manganese X-ray intensity measurements appear to be a linear function of composition in the 15 KV through 25 KV accelerating potential range; (2) electron backscatter measurements consistently show in a limited range …

Metallographic Study Of Phase Changes In Heat Treated Ductile Iron, Mahendra Vadilal Desai

Masters Theses

"Continuous cast ductile iron samples were hardened. It was found that carbide dissolved in the austenite faster than graphite and that this material requires higher austenitizing temperatures and longer austenitizing time than steels. Tempered microstructures were affected by the prior austenitizing treatment and it appeared that the amount of carbon dissolved in the austenite determined the tempered microstructure. Several attempts to determine the austenite grain size indicated that it is not as easy to determine in ductile iron as in steels. Two techniques, heat etching and an isothermal transformation method, were found to reveal prior austenite grain size. It was …