Materials Science and Engineering Commons^™

Impedance Analysis Of Anodized Aluminum And Structural Bridge Tendons, Justin Silnutzer

USF Tampa Graduate Theses and Dissertations

This is a two-part thesis with the overall investigation technique being electrochemical impedance spectroscopy (EIS). In the first part, EIS is used to estimate the layer thickness of anodized aluminum oxide. This required the development of an appropriate electrical circuit model; that with parameters that correspond to physical properties of the oxide. In this work, it was found that for thicker oxides of which the outer porous layer is greater than 12 microns, impedance may be used to estimate the outer layer thickness. However, further research is required to understand the role of outer porous layer structure on the impedance …

Towards Improving The Properties And Furthering Acceptance Of Advanced Technology Nuclear Fuels, Jennifer K. Watkins

Boise State University Theses and Dissertations

To avoid detrimental environmental impacts from climate change, the world community needs to push for the use of clean energy technologies. Development of proposed advanced technology nuclear fuels supports efforts to ensure nuclear energy is included as a non-carbon emitting source of electricity generation. Advanced technology nuclear fuels, also referred to as accident tolerant fuels (ATFs), have received renewed interest for use in the current nuclear reactor fleet as well as in advanced reactor technologies due to their high uranium loading, desirable thermophysical properties, and performance under irradiation as compared to the benchmark oxide fuel. A limiting consideration for the …

Molten Salt Technologies For Advanced Nuclear Fuel Cycles And Molten Salt Reactors, Dimitris Killinger

Theses and Dissertations

This dissertation provides five topics—an assessment of different monitoring and analytical techniques often cited in the literature for molten salt systems and designs for nuclear engineering applications. First, we explored commonly used materials for quasi-reference electrodes in molten chloride salts. Second, the limitations of the electrochemical analysis known as cyclic voltammetry due to the concentration of uranium(III) present were being investigated. Third, we provided an experimental assessment on the development of a spectroelectrochemical cell for interrogating various spectroelectrochemical techniques, namely chronoabsorptometry and chronofluorometry, and their limitations due to the presence of uranium(III) ions. Fourth, a study on the corrosion resistance …

Austenitic, Duplex, And Lean Duplex Stainless Steel Critical Pitting Temperature In Simulated Concrete Environment, Bobby Giebel

Williams Honors College, Honors Research Projects

In this work, the critical pitting temperature (CPT) will be observed for a selection of austenitic (316LN and 24100) and duplex (2205), and lean duplex (2304, 2001) stainless steels in simulated concrete pore solution. To study the influence of temperature on the pitting stability of the stainless steels, three temperatures were tested: 25oC, 45oC, and 65oC for cyclic potentiodynamic polarization (CPP) and electrochemical impedance spectroscopy (EIS). Electrochemical properties of the interfaces we studied via EIS analysis. Kinetics were studied via CPP testing. To reveal the critical pitting temperature of the stainless steels, cyclic thermammetry was used. Characterization of the pits …

Electrochemical Impedance Spectroscopy Analysis Of Corrosion Of Reinforcing Steel In Fly Ash Mortar By Means Of Transmission Line Modeling, Padraig Stack

Williams Honors College, Honors Research Projects

Electrochemical impedance spectroscopy (EIS) is an important non-destructive tool that allows for a deeper understanding of the electrochemical processes and mechanisms occurring in an electrochemical cell. Equivalent electrical circuits (EECs) are used to model the impedance data into electrical components, such as resistors and capacitors, on a circuit. Current potentiostat offers software packages that can analyze the frequency response, but the software only supports “simple” EEC that can be written as fixed electrical components in some combination of series and parallel. Park and Macdonald propose a transmission line model (TLM) that does not use lumped-element models, instead, the values of …

Corrosion Protection Mechanisms Of Trivalent Chromium Based Passivations On Γ-Znni Coated Al6061-T6 Alloy, Kevin Foster

Doctoral Dissertations

“The role of cobalt in trivalent chromium passivations (TCPs) to improve corrosion resistance of γ-ZnNi coated steel and aluminum is based on its effect on hexavalent chromium content in the passive layer. Investigations of both a cobalt-containing and cobalt-free TCP on SAE 1008 steel indicated that both passivations protect well for up to 1000 hours in neutral salt spray exposure (SSE). A repetition on Al 6061-T6 alloy indicated that TCP performed much better than cobalt-free TCP implicating the underlying substrate. Optical and electron micrographs indicated physical changes such as crack thickness, crack density, passivation porosity, and passivation thickness existed between …

First-Principles Magnetic Treatment Of The Uranium Nitride (100) Surface And Effect On Corrosion Initiation, Ember L. Sikorski, Brian J. Jaques, Lan Li

Materials Science and Engineering Faculty Publications and Presentations

The magnetic properties of uranium nitride (UN) surfaces are not well understood experimentally or computationally but they have a significant effect on UN performance as a nuclear fuel. We investigated ferromagnetic (FM), antiferromagnetic (AFM), nonmagnetic (NM), and three hybrid magnetic structures of the most stable UN surface (100). To account for electron correlation and metastability, a U-ramp was performed to an effective Hubbard U-term of 2.0 eV. FM was found to be the most energetically favorable magnetic structure. Type 1 AFM slab was optimized to a new magnetic structure consisting of (100) planes with either all spin-up electrons, all spin-down …

Electrochemical Corrosion Properties Of Ternary Al And Quaternary Zr Added Bell Metal In 0.1m Nacl Solution, Sakib Al Razi Khan, Mohammad Ashfaq Hossain, Maglub Al Nur, Mohammad Salim Kaiser

Journal of Mechanical Engineering Science and Technology (JMEST)

The electrochemical corrosion property of ternary Al and quaternary Zr added Bell metal in 0.1M Sodium Chloride solution has been experimentally conducted at room temperature. Electrochemical impedance spectroscopy (EIS) method and Potentiodynamic polarization technique are used to carry out the electrochemical investigation. Microhardness test is also conducted for all three alloys and it reveals that Al addition increases the hardness of bell metal due to the formation of different intermetallic precipitates of Cu and Al. Optical Micrograph as well as Scanning Electron Micrograph have also been studied to characterize their surface condition. It is found that Zr addition refines the …

A Review On Alpha Case Formation And Modeling Of Mass Transfer During Investment Casting Of Titanium Alloys, R. Sharon Uwanyuze, Janos E. Kanyo, Sarah F. Myrick, Stefan Schafföner

Materials Science and Engineering Faculty Research & Creative Works

Titanium alloys have excellent corrosion resistance, high temperature strength, low density, and biocompatibility. Therefore, they are increasingly used for aerospace, biomedical, and chemical applications. Investment casting is a well-established process for manufacturing near-net-shape intricate parts for such applications. However, mass transfer arising from metal-mold reactions is still a major problem that drastically impairs the surface and properties of the castings. Although there have been astounding developments over the past 20 years, they remain scattered in various research papers and conference proceedings. This review summarizes the current status of the field, gaps in the scientific understanding, and the research needs for …

Effect Of Dissolved Oxygen On Corrosion Of Carbon And 13cr Steel In A Brine Environment, Kevin Peter Iu, Andy Zhou

Materials Engineering

Oxygen corrosion is a major threat to seawater injection systems that are part of offshore drilling operations. Seawater is typically deoxygenated to an industry standard of(DO) by injection through a deaeration column followed by treatment with oxygen scavenging chemicals. Commercial simulation software like OLI Studio: Corrosion Analyzer predicts high corrosion rates when injection seawater contains high DO levels, justifying deoxygenation. However, a notable lack of experimental data exists concerning the effect of varying levels of dissolved oxygen on corrosion rate. The goal of this project is to measure the effect of three dissolved oxygen levels (0, 62, and 620 ppb) …

Novel And Fast Peridynamic Models For Material Degradation And Failure, Siavash Jafarzadeh

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Fracture is one of the main mechanisms of structural failure. Corroded surfaces with chemically-induced damage are, notably, potential sites for crack initiation and propagation in metals, which can lead to catastrophic failure of structures. Despite some progress in simulating fracture and damage using classical models, realistic prediction of complex damage progression and failure has been out of reach for many decades. Peridynamics (PD), a nonlocal theory introduced in 2000, opened up new avenues in modeling material degradation and failure. Existing numerical methods used to discretize PD equations, however, are quite expensive as the PD nonlocal interactions make them unaffordable for …

Corrosion Protective Film Formation On Mg Alloys Az 31 By Exposure To Dilute Selenite Solutions, Zhiyuan Feng, Charles C. Xu, Dadi Zhang, Rudolph Buchheit

Chemical and Materials Engineering Faculty Publications

The study of protective film formation on Mg alloys by exposure to sodium selenite solutions was conducted. Anodic polarization studies, electrochemical impedance spectroscopy studies, morphological analysis, and Energy-dispersive X-ray spectroscopy were performed on AZ31 Mg alloy after coating treatment in different concentrations of sodium selenite. The corrosion resistance was improved by around 5 times compared with control. Improved resistance to localized corrosion was observed in the coatings treated by 5 mM or 10 mM sodium selenite. The protection mechanism was ascribed to the transformation of selenite to insoluble selenium, the formation of insoluble MgSeO₃ hydrate, and polymerization of amorphous …

Increasing The Corrosion Protection Of Aisi 1008 Carbon Steel By Surface Treatment With Unmodified And Benzotriazole Modified Sol-Gel Films, Shane Thomas Kelliher

Williams Honors College, Honors Research Projects

The corrosion performance of sol-gel coated AISI 1008 carbon steel was investigated in 3.5 wt% NaCl solutions of pH 7, 9, and 12 using electrochemical measurements. A corrosion inhibitor, benzotriazole (BTA) was added to the sol-gel mixture and tested as a second, modified sol-gel coating. Sol-gel films adhered evenly to metal samples and were characterized by FTIR spectroscopy. Electrochemical Impedance Spectroscopy (EIS) showed an increase in polarization resistance from blank to sol-gel coated samples (600-18,800,000 ohms). Cyclic polarization (CPP) curves showed positive hysteresis loops for blank and unmodified sol-gel coated samples which increased at high pH following the backward potential …

Exploring Rapid Solidification And Equal Channel Angular Pressing In The Fabrication Of Mg-Based Alloys For Medical Applications, Emily Tom

Dissertations, Master's Theses and Master's Reports

The development of magnesium bioresorbable implants has become increasingly popular due to the increased need for temporary implants and magnesium’s excellent biocompatibility and suitable elastic modulus. Even though magnesium is an excellent candidate, when alloyed with other metals magnesium’s corrosion rate becomes too rapid for bioresorbable medical applications. The investigation into novel processing techniques to control the formation of precipitates to improve mechanical strength and ductility as well as corrosion rates has become of interest. This work investigates the combination of two nonequilibrium processing techniques, rapid solidification (RS) and equal channel angular pressing (ECAP), and the effects it has on …

A Computational Investigation Of The Interstitial Oxidation Thermodynamics Of A Mo-Nb-Ta-W High Entropy Alloy Beyond The Dilute Regime, Adib J. Samin

Faculty Publications

High entropy alloys (HEAs) are promising candidates for high-temperature structural material applications. Oxidation is a major factor that must be accounted for when designing such materials and it is thus important to study the oxidation behavior of HEAs to enable the optimum design of next generation materials. In this study, the thermodynamic behavior of interstitial oxygen in a Mo-Nb-Ta-W high entropy alloy was explored beyond the dilute limit. This was accomplished by sampling configurations of the HEA and HEA-oxygen systems from an isothermal–isobaric ensemble using a series of first-principle-based Monte Carlo simulations. It was found that the interstitial oxygen had …

An Investigation On The Corrosion Inhibition Of Brazing Cu-Ag Alloy, Hooman Rahmani

Material Science and Engineering Dissertations - Archive

Adsorption and inhibition behavior of 1,2,3-benzotriazole (BTA) and 2,5-dimercapto-1,3,4-thiadiazole (DMTD) on brazing Cu-Ag alloy was studied in deionized water using corrosion potential measurement, potentiodynamic polarization, adsorption isotherm investigation, X-ray photoelectron spectroscopy (XPS), and electrochemical impedance spectroscopy (EIS). Pure Ag and pure Cu specimens were included to investigate the mere effect each component has on the alloy’s behavior along with a high copper alloy for comparison purposes. The electrochemical responses show that BTA shifts the corrosion potential of Cu to the noble direction but has the opposite effect for Ag and a mixed behavior for the Cu-Ag alloys. However, DMTD in …

Aqueous Redox Flow Batteries With Boron Doped Diamond As An Electrode., Alex M. Bates

Electronic Theses and Dissertations

As the interest and implementation of renewable energy accelerates, so does that of grid energy storage. It is widely believed that a cost-effective energy storage technology will bring about the proliferation of renewable energy. Redox flow battery (RFB) technology represents a promising solution to cost-effective grid energy storage. Compared to other technologies, RFBs have a long lifetime, high efficiency, are non-flammable, significantly reduce cost, and separately scale power and energy. The separation of power and energy enables increased energy capacity by simply adding electrolyte volume. Of the challenges facing RFB technology, one readily apparent is the cost of the active …

Electrochemical Response Of A Single Wire-Electrode Ac Probe In 3.5wt.% Nacl, Zhen-Wen Zou, Da-Jiang Zheng, Zi-Ming Wang, Guang-Ling Song

Journal of Electrochemistry

In this paper, a recently developed single wire-electrode AC probe technology which does not need a reference or counter electrode was employed to investigate the electrochemical corrosion and sacrificial anode protection behaviors of steel and zinc in 3.5wt.% NaCl. With this simple, fast, reliable and stable probe, the instantaneous corrosion rate and accumulated corrosion loss of carbon steel in 3.5wt.% NaCl were measured, and the results revealed that both were greater than those of zinc. Furthermore, the observed different corrosion behaviors between carbon steel and zinc during the immersion could be caused by their different surface films. With the galvanic …

Pitting Corrosion Of Oerlikon’S Abrasion Resistant Ferritic Stainless Steels, Matthew P. Nalty, Emma Wagstaff

Materials Engineering

Existing hardfacing coatings for hydraulic cylinders and brake disc applications crack during use leaving the components susceptible to corrosion. To address this problem, Oerlikon has designed three new alloys to be abrasion and corrosion resistant. This paper reviews the literature necessary to understand and quantify pitting resistance of stainless-steel alloys. It documents one round of testing ASTM G48 method A: Ferric Chloride Pitting Test of Stainless Steels on the new alloys P72-X9, P72-X13, P129-X9, as well as samples of 431, 316, and 2205 stainless steels. This paper also discusses improvements to the G48 testing method and industry use of the …

Synthesis Of Nickel-Titanium Intermetallic Surface Coatings Via Electrolytic Plasma Processing, Brody Allen Moore

Material Science and Engineering Theses - Archive

Electrolytic plasma processing (EPP) is an environmentally friendly surface cleaning and deposition technique. Dependant on circuit polarity, anionic or cationic species can be deposited from an aqueous electrolyte bridge, resulting in characteristic nanograin surface morphology and very high deposition rates. This work was conducted to study the EPP process, develop optimal parameters for the synthesis of very hard surface coatings, and study the resultant physical and electrochemical properties of produced titanium-nickel intermetallic surfaces. This study focuses on Ni deposited onto pure Ti surfaces for improvement of surface wear, hardness, and corrosion properties while retaining uncompromised Ti bulk characteristics. The surface …

Design, Microstructure And Properties Of Metastable Beta-Type Biomedical Titanium Alloys, Syed Faraz Jawed

Theses: Doctorates and Masters

Many existing implant biomaterials including cobalt-chromium alloy, stainless steel, Ti-6Al-4V and commercially pure titanium have all been shown to demonstrate mechanical incompatibility, poor osseointegration and/or cause cytotoxic effects on the human body after some years of application, leading to revision surgery in most cases. Consequently, there is an immediate need for an enduring biomaterial that displays good mechanical properties and possesses biocompatibility and corrosion resistance, in order to reduce rates of revision surgeries. In this PhD work, based on the 𝐵𝑜̅̅̅̅-𝑀𝑑̅̅̅̅̅, 𝑒/𝑎̅̅̅̅̅-𝛥𝑟̅̅̅ and BF-d-electron superelastic theoretical relationships four new series of quaternary Ti-25Nb-8Zr-xCr, Ti-25Nb-xSn-yCr, Ti26Nb-xMn-yZr and Ti-25Nb-xMn-ySn alloys have been …

Strengthening Of Corroded Steel Structures Using Cfrp – An Experimental Review, Ghada El-Mahdy Ph.D., P.Eng, Abdallah H. Yassin, Abdel El Rahman Khaled

Civil Engineering

Fibre reinforced polymers (FRP) have been widely used to strengthen reinforced concrete structures, however, nowadays their use to strengthen steel structures is under investigation. In particular, the need to strengthen corroded steel structures found in aggressive environments, such as marine environments, which have undergone a reduction in cross-sectional area and hence a reduction in their load-carrying capacity is in need of studying. The main problems that arise when using carbon fibre reinforced polymer (CFRP) sheets to strengthen steel structures is the weakness in the interfacial bond between the CFRP and the steel surface, the thinness of CFRP sheet, and the …

Retrofit Of Corroded Corrugated Metal Culverts Using Gfrp Slip-Liner, Rahulreddy Chennareddy

Civil Engineering ETDs

Culverts are water conveyance structures, typically used to allow water flow and maintain a balance between the flow streams without interrupting structures such as highways and bridges. Corrugated metal pipes (CMPs) have been used as culverts in North America since the 1950s because of their low cost and simple construction method. Today, the corrosion of CMPs is a major problem faced by all U.S. Departments of Transportation. There is an urgent need to provide an efficient solution, one that is corrosion-resistant, to retrofit thousands of corroded CMPs across the country. High specific strength, high strength to weight ratio, corrosion resistance, …

Micro-Mechanical Analysis Of Corrosion Products Formed During Long-Term Carbonation Induced Corrosion Of Steel, Marijana Serdar, Dubravka Bjegovic, Valérie L’Hostis, Stéphane Poyet, Damien Féron

International Conference on Durability of Concrete Structures

During corrosion distinct types of corrosion products form, composed of different ratios of ferrous ions and oxide, hydroxides. Corrosion products have different physical and mechanical properties, mainly density, resistivity, volume and modulus of elasticity compared to iron. Knowing properties of corrosion products is indispensable for service life modelling of structures and can give valuable insight into the long-term corrosion propagation process. In this study micro-indentation method was used to evaluate mechanical properties of different layers formed during long-term carbonation induced corrosion of steel in concrete. Investigation was performed on three sets of reinforced concrete samples, that underwent corrosion during 50, …

A Study And Simulation Of Flux Induced Corrosion In Copper Tubing Used For The Distribution Of Potable Water, Daniel O. Benham

Materials Engineering

Water side corrosion within copper plumbing can occur due to a wide variety of unwanted circumstances. Through the controlled immersion of six ¾” copper tubing samples with five utilizing a unique industry standard soldering flux, this investigation associates residual flux deposits with the initiation of pitting in copper. Water stagnation in a copper potable water distribution system, typically associated with an infrequently used faucet, is a condition highly prone to copper pitting. A test apparatus designed to produce a partially stagnant flow condition with scheduled electrolyte flushes every 3 days was developed and constructed to contain 6 test samples for …

Effect Of Solder Joint Flux Residue On Medical Guide Wire Performance, Rebecca Lisberg, Enlly Bugarin Rodriguez

Materials Engineering

The effect of residual soldering flux on the mechanical properties of 304 stainless-steel core medical guide wires was analyzed. A soldering process joins the metallic components of the distal end of a medical guide wire product. Acidic soldering flux is used to prepare the surfaces of the metallic substrates. Manufacturing protocol utilizes an ultrasonic bath to remove excess flux from the soldered joints. Sample groups underwent different levels of cleaning: no cleaning, partial cleaning, and full ultrasonic bath cleaning to obtain varying residual flux levels. Experimental sample groups underwent corrosion acceleration in an environmental chamber at 37°C and 85% relative …

The Influence Of Heat Treatment On Corrosion Behavior Of Martensitic Stainless Steel Uns 42670, Armen Kvryan

Boise State University Theses and Dissertations

Ceaseless demand for lighter, faster, and more efficient aircraft has been one of the greatest driving forces behind bearing steel innovations. Recent studies demonstrate that corrosion is one of the leading causes of bearing failure in both military and commercial aircraft. High-performing bearing steels are available but are not being used in US military applications due to high cost and security issues when steels are produced outside of the continental United States. One approach to address this issue is to engineer steels that are cost-efficient and heat treated for corrosion resistance, long wear life, etc.

This dissertation presents information on …

Limit Equilibrium Method-Based Shear Strength Prediction For Corroded Reinforced Concrete Beam With Inclined Bars, Yafei Ma, Baoyong Lu, Zhongzhao Guo, Lei Wang, Hailong Chen, Jianren Zhang

Mechanical Engineering Faculty Publications

Shear strength is a widely investigated parameter for reinforced concrete structures. The corrosion of reinforcement results in shear strength reduction. Corrosion has become one of the main deterioration factors in reinforced concrete beam. This paper proposes a shear strength model for beams with inclined bars based on a limit equilibrium method. The proposed model can be applied to both corroded and uncorroded reinforced concrete beams. Besides the tensile strength of longitudinal steel bars, the shear capacity provided by the concrete on the top of the diagonal crack, the tensile force of the shear steel at the diagonal crack, the degradation …

Corrosion Initiation And Propagation On Carburized Martensitic Stainless Steel Surfaces Studied Via Advanced Scanning Probe Microscopy, Armen Kvryan, Corey M. Efaw, Kari A. Higginbotham, Olivia O. Maryon, Paul H. Davis, Elton Graugnard, Michael F. Hurley

Materials Science and Engineering Faculty Publications and Presentations

Historically, high carbon steels have been used in mechanical applications because their high surface hardness contributes to excellent wear performance. However, in aggressive environments, current bearing steels exhibit insufficient corrosion resistance. Martensitic stainless steels are attractive for bearing applications due to their high corrosion resistance and ability to be surface hardened via carburizing heat treatments. Here three different carburizing heat treatments were applied to UNS S42670: a high-temperature temper (HTT), a low-temperature temper (LTT), and carbo-nitriding (CN). Magnetic force microscopy showed differences in magnetic domains between the matrix and carbides, while scanning Kelvin probe force microscopy (SKPFM) revealed a 90–200 …

An Experimental And Numerical Investigation Of Flow Accelerated Flibe Corrosion, David B. Weitzel

Nuclear Engineering ETDs

Renewed interest in molten salt reactor technology has brought to light the need for a better understanding of FLiBe corrosion. To this end a flowing FLiBe corrosion test loop was designed to test the flow effects of FLiBe corrosion. The loop consists of a pump, melt tank, and stainless-steel tubing assembly that heats the molten salt to high temperatures and circulates it over test specimens. The experiment has been constructed and has completed initial shakedown testing.

To support the flowing FLiBe experiment, a numerical corrosion model that couples FLiBe electrochemistry, solid metal diffusion, and mass transport was implemented. The model …