Materials Science and Engineering Commons^™

Specialty Glass Fibers For Optical Applications, Theodore Carver Lewis

Masters Theses

"Fibers were draw from melts of a commercial Na-aluminosilicate for ion-exchange treatments. A process was developed to draw 100-meters of fiber with a diameter of 100±10m. The fibers were sectioned for ion exchange treatments. SEM analysis showed an ion penetration depth of 45um after 4 hours of ion exchange in a 400°C KNO3 salt bath. The pristine and ion-exchanged fibers were characterized by a two-point bend test in room temperature air with controlled relative humidity (RH) and faceplate velocities between 100 and 4000 μm/s to characterize fatigue effects. Pristine fibers tested in air (40% RH) at 4000 μm/s had failure …

Optical Fiber Eaf Refactory Lining Temperature Monitoring For Safety And Operating Efficiency, Manoj Kumar Pullagura

Masters Theses

"Electric arc furnace (EAF) sidewalls experience severe thermal, chemical, and mechanical loading, especially near burner and injector regions where refractory wear and water ingress from damaged cooling components pose safety risks. Conventional thermocouples and resistance temperature detectors provide reliable point measurements but lack the spatial resolution needed to capture steep gradients and localized anomalies. This research investigates embedded optical fiber sensors for high-resolution temperature monitoring of EAF refractory safety linings to support early water-leak detection and assessment of refractory thermal behavior. A combined Rayleigh backscattering-based optical frequency domain reflectometry (OFDR) and fiber Bragg grating (FBG) approach was evaluated through laboratory …

Castrip Process Technology: Non-Grain Oriented (Ngo) Si Steels Extension And Carbide-Free Bainitic (Cfb) For Flat Products, Naram Naidu Meesala

Masters Theses

"This research explores the development of advanced steel grades manufactured through Castrip® twin-roll thin strip casting technology, with particular attention to non-grain-oriented electrical Si-Steels (NGOES) and carbide-free bainitic (CFB) steels. The Castrip® process offers a near-net-shape route for producing thin steel strips, which greatly decreases the number of processing stages, lowers energy demand, and reduces carbon dioxide emissions when compared with traditional steel production methods.

In the NGOES part of the study, several industrial Fe–Si steel compositions were cold rolled to final thicknesses ranging from 0.35 mm to 0.15 mm. These materials were then exposed to short-duration continuous annealing at …

General Approach To Determining The Embodied Energy Of Refractory Products, Jacob A. Kerr

Masters Theses

"Refractories are an important group of engineered materials that are critical for sustaining life in the modern age. These products are key components in many industrial processes, such as the production of steel, cement, glass, aluminum, copper, lead, and many others. It is estimated that 50 million tons of refractory products are produced and used around the world every year. Of this, an estimated 28 million tons of spent refractory is generated after use, much of which ends up in landfills all over the globe. By utilizing embodied energy methodologies, a complete sum of energy inputs can be mapped throughout …

Utilizing Coal For Mesophase Pitch-Based Carbon Fiber Production: Precursors, Processes, And Progress, Christina M. Thompson

Theses and Dissertations--Chemistry

Graphitic materials possess unique properties due to the unique combination of layered crystalline structure and carbon’s low atomic weight. High performance carbon fiber is one such example, displaying exceptional strength-to-weight ratios, stiffness, and thermal and chemical resistance. These properties render high performance carbon fiber a critical structural reinforcement material in the manufacture of composites across various industries, such as for automotive and aerospace applications. However, balancing fiber performance with precursor and processing costs remains a challenge. As alternative carbonaceous feedstocks are explored, coal has gained interest for utilization in graphitic products as a relatively abundant and low-cost source of aromatic …

Development And Characterization Of Flat And Flexible Rebco Cables For High-Field Accelerator Magnets, Emily Romancew

Graduate Research Theses & Dissertations

High-Temperature Superconducting (HTS) materials are at the forefront of innovation for fundamental particle physics. The next generation of particle accelerators aims to explore higher mass particles and is dependent on the ability to achieve higher fields in the 20–30 T range to keep machine size within a practical footprint. Current magnet technology relies on low-temperature superconductors (LTS) such as NbTi and Nb₃Sn, which are limited to fields of approximately 8–16 T, while high-temperature superconductors (HTS), particularly Rare-Earth Barium Copper Oxide (REBCO), offer a promising pathway toward higher-field magnets due to their ability to carry large currents at elevated magnetic fields. …

Extrusion-Based Additive Manufacturing Of Magnetic Heat Exchange Structures For Caloric Applications, Turab S. Rizvi

UROP Posters

Developing sustainable, high-efficiency cooling technologies is vital to addressing 21st century energy challenges. This research focuses on magnetic refrigeration, an environmentally friendly cooling method utilizing the magnetocaloric effect to regulate temperature using magnetic fields. This approach offers greater energy efficiency than conventional vapor-compression systems by eliminating harmful refrigerants. The critical component is the regenerator, made of magnetocaloric material and transfers heat between the magnetic material and a fluid through parallel channels. Traditional designs such as packed beds of particles are prone to particle segregation, creating an undesirable pressure drop. The main goal of our research was to fix those flaws …

Nanostructured Cathode Catalysts For Aem Electrolysis: From Catalyst Design To Degradation And Hydrogen Dynamics, Yamini Kumaran

Electronic Theses & Dissertations (2024 - present)

Anion exchange membrane water electrolysis (AEMWE) presents a promising pathway toward cost-effective and sustainable hydrogen production by integrating the chemical robustness of alkaline systems with the compact, zero-gap design of proton exchange membrane electrolyzers. However, the widespread implementation of AEMWE is limited by the availability of highly active and durable platinum-group-metal (PGM)-free catalysts and by an incomplete understanding of their degradation behavior under realistic operating conditions.

This dissertation focuses on the development, characterization, and mechanistic investigation of nanostructured MoNi₄–MoO₂-based electrodes for efficient and stable hydrogen generation under alkaline and membrane-integrated environments. MoNi₄–MoO₂ nanorods …

Molecular Diffusion In Chemically Amplified Resists For Euv Lithography, Eshan Dilina Thilakarathna

Electronic Theses & Dissertations (2024 - present)

Photolithography is a critical manufacturing step in high-volume manufacturing (HVM) of semiconductor devices, where a photoresist layer is used to transfer nanoscale patterns onto the underlying stack materials. As the microelectronics industry continues to move toward smaller node sizes, driven by Moore's Law. As a result, the tolerances for photoresist performance have become increasingly demanding, which necessitates simultaneous improvements in resolution, defectivity, and roughness. At advanced nodes, these performance limitations are governed by the fundamental stochastic nature of the photochemical processes occurring within the resist film itself, rather than the optical or tool-level constraints. Photon shot noise, the statistical distribution …

Synthesis And Photoluminescence Properties Of Graphene Quantum Dots Prepared Via Carbonization Under Pressure Reduction, Sutthipoj Wongrerkdee, Pichitchai Pimpang

Journal of Metals, Materials and Minerals

This study reports the synthesis of graphene quantum dots (GQDs) via a bottom-up carbonization approach using citric acid as a precursor under various reduced pressure conditions. The carbonization process was carried out at 250℃ in an ethanol medium, with atmospheric pressures ranging from normal to 20 inHg below atmospheric pressure. The effects of pressure reduction on the size and optical properties of GQDs were systematically investigated. Dynamic light scattering (DLS), UV–Vis spectroscopy, and fluorescence spectroscopy revealed that pressure reduction during synthesis decreased GQDs size and induced a blue-shift in both absorption and emission spectra. The optical bandgap of GQDs was …

Development Of 4-Vinylbenzyl Chloride (Vbc) Grafted Onto Branched Polyethylenimine (Pei) Onto Bacterial Cellulose Sheet By Gamma-Induced Irradiation Technique For Cu Ion Adsorption, Methinee Wongwai, Supitchaya Kulratkitiwong, Thitirat Rattanawongwiboon, Sarute Ummartyotin

Journal of Metals, Materials and Minerals

Bacterial cellulose extracted and purified from Nata de coco was employed as a platform for Cu2+ ion adsorption. 4-vinylbenzyl chloride (VBC) was successfully grafted at the hydroxyl position by using gamma irradiation. The optimum was typically related to VBC concentration of 2% (v/v) and a radiation dose of 50 kGy. FTIR significantly reported the functional group of C-Cl related to VBC. No change of crystallinity and morphology was observed. The thermal decomposition was stable up to 200℃. The modification of branched polyethylenimine (PEI) was prepared in order to change the functionality to N‒H stretching. This was expected to adsorb Cu2+ …

High Temperature Storage Reliability Of Cu Pillar Flip Chip Interconnects, Kachain Worapakdee, Anusara Srisrual

Journal of Metals, Materials and Minerals

The Cu pillar flip chip is currently designed and used in the optic communication device that it has exhibited low reliability at high temperature. This paper aims to report the reliability of Cu pillar flip chip assembled on electronics board for a new optoelectronic product subjected to high temperature storage testing. The test was performed at 150℃ isothermal condition with the various storage times up to 2000 h. The aged samples were characterized with scanning acoustics microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. Two types of intermetallic compounds (IMCs) were found at beside of the Cu pillar i.e. …

Simplified Function For Predicting Superconducting Critical Temperature, Pakin Tasee, Nattawut Natkunlaphat, Udomsilp Pinsook

Journal of Metals, Materials and Minerals

Currently, there is intense competition to develop models that can accurately estimate the critical temperature across a wide range of superconductors, while striving for straightforward derivations and comprehensive predictions. In this work, we present an approach to determining the critical temperature based on the linearized Eliashberg gap equations employing the bandwidth model. To verify the accuracy of our model, we collect Eliashberg spectral functions from various independent studies, compute the necessary parameters, and solve the Eliashberg gap equations numerically to obtain the exact solutions, along with utilizing the modified Allen-Dynes equation. The findings suggest that both models are in good …

An Integrated Experimental–Numerical Approach For Characterizing Deformation Behavior Of High-Strength Steels, Weerapong Julsri, Apichat Sanrutsadakorn, Vitoon Uthaisangsuk

Journal of Metals, Materials and Minerals

This study aims to establish an integrated experimental–numerical framework for characterizing the deformation behavior of DP590 high-strength steel sheet. The framework combines experimental uniaxial tensile and Nakajima tests with finite element (FE) simulations to provide a comprehensive assessment of forming limits and fracture behavior. Forming limit curves (FLCs) and forming limit stress curves (FLSCs) were determined with the integrated approach and then validated numerically using the Hill’48 yield criterion together with both Swift and Voce hardening laws. Model calibration incorporated experimental data on directional mechanical properties to ensure that material anisotropy was accurately represented. The FE simulations demonstrated strong agreement …

Controlled Release Of Holy Basil Essential Oil Nanoemulsion Encapsulated In Gelatin/ Carboxymethyl Cellulose Hydrogel For Wound Care, Shehbaz Ameer, Pranut Potiyaraj, Tu Minh Tran Vo

Journal of Metals, Materials and Minerals

Holy basil essential oil (HBEO) is a therapeutic agent recognized for its antioxidant, anti-inflammatory, and wound-healing properties. However, its clinical use is limited by poor aqueous solubility, volatility, and instability. Nanoemulsion (NE) is an effective strategy to overcome these limitations. In this study, 1% HBEO in 0.5% polyvinyl alcohol (PVA) aqueous solution formulation yielded nanosized droplets (182±3 nm, PDI = 0.286) and showed sustained release, with 92% drug release over 30 h, compared to the rapid release for 1% HBEO in pure water. To further enhance stability and biocompatibility, the HBEO nanoemulsion (HBEONE) was incorporated into a glutaraldehyde (GA) crosslinked …

Novel Eco-Friendly Composites: Crotalaria Pallida (Cp) Fiber Reinforced Guar Gum/ Polyvinyl Alcohol Blends For Enhanced Mechanical And Thermal Properties, Tirupati Rao Bantu, Renjis T. Tom, Delse P. Sebasian, Anitha C. Kumar

Journal of Metals, Materials and Minerals

Eco-friendly composites exhibit promising applications in wound dressings, tissue engineering, sustainable packaging, and environmental cleanup. This study investigates the development of novel biodegradable composites utilizing guar gum (GG), polyvinyl alcohol (PVA), and Crotalaria pallida (CP) fibers, along with wood and nanocellulose, and their characterization. The integration of natural and synthetic polymers with plant fibers enhances mechanical strength, thermal stability, and water resistance. In this study, different loadings of CP material (0.0 g, 0.50 g, 0.75 g, and 1.0 g) and constant amounts of GG and PVA were used to fabricate hybrid films. Fourier Transform Infrared Spectroscopy (FT-IR) analysis revealed significant …

Carbon Precipitation On Metal Nanostructures And Diamond Surfaces, Komkrit Rientong, Akkarach Sukserm, Nattakarn Suntornwipat, Udomsilp Pinsook

Journal of Metals, Materials and Minerals

The interaction between diamond and a nickel (Ni) layer plays a crucial role in understanding the formation of graphene and its energy dynamics on metal-diamond substrates. In this study, we investigate the optimal positions of graphene relative to a catalyst layer on diamond by analyzing total energies obtained from self-consistent field (SCF) calculations using Quantum ESPRESSO. The structures of graphene, diamond (100), and the catalyst layers were constructed and simulated both individually and in combination. Energy comparisons between the combined structures and the sum of their individual components were conducted to identify favorable graphene positions. Our simulations show that graphene …

Zinc Oxide Functionalized Biochar From Rambutan Wood As A Novel Material To Utilize An Agricultural Waste In Thailand, Suchinda Vongsetskul Vongsetskul, Waraporn Thepthong, Supawan Kanyawilas, Narong Chanlek, Ratana Charoenwattanasatien, Wutthikrai Busayaporn, Thammasit Vongsetskul

Journal of Metals, Materials and Minerals

Zinc oxide-functionalized biochar (biochar-ZnO) from rambutan wood, an agricultural waste, was prepared to increase a value of biochar from rambutan, an important economic fruit crop in Thailand, for the first time. Biochar-ZnO was synthesized by a sol-gel process. X-ray diffraction (XRD) spectra suggest that the biochar consists of amorphous carbon mainly and confirm the success of zinc oxide functionalization on the biochar surface. The crystal structure of zinc oxide is hexagonal Wurtzite. The diameter of zinc oxide particles is ~20 nm. Thermogravimetric (TGA) thermograms indicate the success of biochar-ZnO preparation. A weight percentage of zinc oxide in the composite is …

Finite Element Simulation Of Surface Repair Welding Of Grade R260 Railway Rails Using Thermite Welding, Werayoot Lahamornchaiyakul, Saksit Chuenchomnakjad, Thongchai Khrueaphue, Parinyawatr Dhinnabutra

Journal of Metals, Materials and Minerals

Railway rails subjected to repetitive wheel-rail contact loads experience surface damage, including shallow cracks, groove wear, and material loss. Conventional arc welding repair presents limitations in costs, repair time, and quality consistency. This study investigates thermite welding for surface repair of pearlitic rail steel grade R260, emphasizing the effects of mold overflow configuration on thermal behavior, molten metal flow, and weld quality. A finite element framework incorporating thermal-fluid coupling was developed to simulate temperature distribution and molten metal penetration. Three mold overflow configurations were evaluated: overflow at the wear groove outer edge (Case 1), near the pouring gate (Case 2), …

Evaluation Of A Novel Re-Crosslinkable Preformed Particle Gel For Conformance Control In Ultra-High Temperature Reservoirs, Yanbo Liu, Tao Song, Caleb Kwasi Darko, Thomas P. Schuman, Mingzhen Wei, Baojun Bai

Chemistry Faculty Research & Creative Works

Preferential fluid flow remains a major challenge in subsurface energy production and gas storage operations, resulting in excessive water production in mature oil fields, reduced heat extraction in geothermal reservoirs, and low sweep and storage efficiency in CO₂-EOR projects. Polymer gels are widely used to mitigate high-permeability channels; however, conventional systems exhibit limited plugging efficiency and short lifetimes in ultra-high-temperature reservoirs due to poor thermal stability. This study presents a novel ultra-high-temperature-resistant preformed particle gel (UHT-PPG) developed for conformance control in reservoirs with temperatures of 150–275 °C and severe super-K or channeling problems. The material was evaluated in …

Co-Sputtered Cuni Heteroatomic Electrocatalyst For Enhanced 5-Hydroxymethylfurfural Selective Electrochemical Conversion, Moumita Dikshit, Baleeswaraiah Muchharla, Luz Vazquez Rivera, Kapil Kumar, Sunita Sanwaria, Kishor Kumar Sadasivuni, Abdennaceur Karoui, Sandeep Kumar, Adetayo Adedeji, Bijandra Kumar

Civil & Environmental Engineering Faculty Publications

The electrochemical conversion of biomass-derived 5-hydroxymethylfurfural (HMF) represents a promising, economically viable, and environmentally sustainable approach for producing value-added chemicals using renewable energy and in situ hydrogen generated through water electrolysis. However, the electrochemical hydrogenation (ECH) of HMF remains challenging due to the inherently low catalytic activity and selectivity of the electrodes, compounded by competition with the kinetically favored hydrogen evolution reaction (HER) in aqueous electrolytes. In this work, we demonstrate that Cu_xNi_100-x heteroatomic thin films, fabricated via direct current (DC) magnetron co-sputtering, achieve a more than one order of magnitude increase in the HMF to 2,5-Bis-hydroxymethylfuran …

Revisiting The Life Cycle Of Margalefidinium Polykrikoides Group Iii, Eduardo Pérez-Vega, Kenneth N. Mertens, Pjotr Meyvisch, Margaret R. Mulholland

OES Faculty Publications

Dinoflagellates produce cysts as a strategy to withstand environmental stressors, with nutrient depletion generally considered a key trigger for cyst production. Resting cysts are thick-walled, typically composed of one to several layers, and characterized by a prolonged dormancy period. In contrast, pellicle cysts possess a thin, single wall and exhibit no dormancy or a markedly shorter dormancy than resting cysts of the same species. Margalefidinium polykrikoides produces pellicle and resting cysts, whereas its congener, M. fulvescens, has been shown to produce pumpkin-like structures. Using phase-contrast microscopy, time-lapse microscopy, FlowCam, and attenuated total reflection Fourier transform infrared microspectroscopy (ATR μ-FTIR), …

Dietary Intake Of Micro- And Nanoplastics: Potential Adverse Gi Effects On Microbiome, Inflammation, And Neoplasia, Michael Saadeh, Gordon Hong, Sana Rabeeah, Priyata Dutta, Edward C. Oldfield, Iv, David A. Johnson

Department of Medicine Faculty Publications

Micro- and nanoplastics (MNPs) are pervasive in food-contact environments and the human diet, positioning the gastrointestinal (GI) tract as the primary portal of entry and a plausible site of early biological effects. Human exposure is supported by detection of microplastics in stool and colon tissue, and emerging clinical studies report associations between fecal microplastic burden and GI disease states, including inflammatory bowel disease (IBD) and colorectal cancer (CRC). Preclinical studies provide mechanistic plausibility, reporting that ingested MNPs can modulate microbial ecology, alter mucus membrane integrity, increase intestinal permeability through changes in cellular tight junction biology, and induce inflammatory gene expression. …

Effects Of Composition, Nodularity, Pouring Temperature, Inoculation, And Mold Strength On Wall-Movement In Sgi Castings During Solidification And Cooling, Noah Brack

College of Graduate Studies: Theses & Dissertations

The iron-carbon casting alloy known as spheroidal graphite iron (SGI), nodular graphite iron, or ductile iron (DI) experiences complex volume changes during its solidification and cooling as graphite nodules and austenite form. These volume changes result in forces on the mold cavity walls and can deform the mold walls in cases when mold walls lack the strength to resist the deformation. This wall movement can cause the formation of casting defects such as swell, warped part geometry, and shrinkage porosity. Though this phenomenon has been studied in the past, it remains difficult to predict casting wall movement with existing data. …

Investigation Of Dirac‑Like Cones Induced Topologically Protected Wave Propagation (Tpwp) In Solid-Fluid Acoustic Metamaterials: A Combined Numerical And Experimental Study, Humza Khan

College of Graduate Studies: Theses & Dissertations

Topologically protected wave propagation (TPWP) is a unique phenomenon in acoustic metamaterial, where tailored geometries and material properties enable controlled energy absorption and localizations. This study investigates TPWP through the systematic variation of unit cell geometry to capture multiple Dirac-like cone interactions within the Brillouin zone. While prior research had emphasized solid-solid interactions, the present work extends the framework by incorporating a solid-fluid configuration.

The primary objective of this study is to determine the influence of unit cell volume and material selection on  the formation of Dirac-like cones in the Brillouin zone, as well as on the corresponding bandgap characteristics. …

Effect Of Wall Movement On Porosity Formation In Ductile Iron Castings Under Varying Processing Parameters, Shamsul Alam

College of Graduate Studies: Theses & Dissertations

Shrinkage porosity is a major defect that significantly impairs the mechanical properties and overall performance of ductile iron castings. Although graphite formation during solidification induces volumetric expansion, this expansion alone is insufficient to fully compensate for the shrinkage occurring throughout solidification. During the solidification and cooling of ductile iron, multiple phase transformations occur, resulting in dynamic volume changes that exert pressure on mold walls and internal cavities. These pressures can deform mold walls and casting surfaces, leading to defects such as swell and porosity, while also influencing shrinkage formation. This study aims to analyze the mechanisms of porosity formation and …

High Temperature Diffraction From Aerodynamically Levitated Materials, Chris J. Benmore, Stephen K. Wilke, David Lipke, Richard Weber

Materials Science and Engineering Faculty Research & Creative Works

Aerodynamic levitation combined with laser beam heating has become an established technique for studying the structure of materials at ultra-high temperatures and under non-equilibrium conditions. This article briefly highlights some recent technical and scientific advancements in understanding the relationships between a material's behavior and its structure, investigated using diffraction methods. It focuses on three evolving frontiers: sophisticated sample environments for accessing metastable states and reactive chemistries, high-flux photon and neutron probes to reveal atomic structure, and advanced computational modeling frameworks. Free from contamination, containerless processing (levitation) can minimize heterogeneous nucleation at the interface, enabling access to deeply supercooled melts or …

Re-Crosslinkable Hyper-Branched Polymer Gels Based On A Transamidation Reaction, Tao Song, Baojun Bai, Thomas P. Schuman

Patents

The present invention generally relates to the field of conformance control in oil fields, particularly to a re-crosslinkable preformed particle gel system, and composition thereof. The composition of the re-crosslinkable preformed particle gel system contains monomers, crosslinkers, a polymer matrix, and additives. Components in the composition for re-crosslinkable preformed particle gel in the present invention have excellent compatibility with each other, and the obtained gel has excellent long term high-temperature resistance property. Different from prior products, in the recrosslinkable preformed particle gel compositions according to embodiments of the present invention, the components that are used to re-crosslink the particle gels …

Development Of Alternative Plasma Etching Techniques For The Selective Removal Of Tan With Respect To Sioch Dielectric Materials To Enable Future Back-End-Of-The-Line Scaling, Ivo Otto Iv

Electronic Theses & Dissertations (2024 - present)

Transistor scaling has continued according to Moore’s Law for over fifty years. As transistor size decreases, adequate power delivery is required to enable transistor scaling without performance loss. Power delivery is provided by a metal interconnect network with insulating dielectric that connects the transistor level to the power source, the signal speed within this metal line network limiting transistor level switching speeds. Reduction of signal delay has moved from primarily dimension-based improvement towards adoption of conductor and dielectric materials with lower resistivity and a reduced dielectric constant value, respectively: transitioning from Al/SiO₂ to Cu/low-κ SiOCH. With this transition comes …

Next-Generation Computing Hardware: Advancements In Tantalum Oxide Reram For Ai And Neuromorphic Applications, Rajas Ravindra Mathkari

Electronic Theses & Dissertations (2024 - present)

The rapid development of artificial intelligence, machine learning, and data-intensive computing has exposed the fundamental limitations of conventional von Neumann architectures, in which energy and time are continuously lost transferring data between physically separate memory and processing units. In contrast, the human brain performs complex computations directly at the point of memory storage through billions of parallel synaptic connections, a paradigm known as in-memory computing. Realizing this in hardware requires memory devices that are fast, energy-efficient, non-volatile, and capable of storing multiple resistance levels in an analog manner. Resistive Random Access Memory (ReRAM) based on tantalum oxide (TaOx) is one …