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2024

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Articles 931 - 960 of 1004

Full-Text Articles in Materials Science and Engineering

Effect Of Sc Spatial Distribution On The Electronic And Ferroelectric Properties Of Alscn, Bipin Bhattarai, Xiaoman Zhang, Wangwang Xu, Yijia Gu, W. J. Meng, Andrew C. Meng Jan 2024

Effect Of Sc Spatial Distribution On The Electronic And Ferroelectric Properties Of Alscn, Bipin Bhattarai, Xiaoman Zhang, Wangwang Xu, Yijia Gu, W. J. Meng, Andrew C. Meng

Materials Science and Engineering Faculty Research & Creative Works

While aluminum scandium nitride based ferroelectric materials have shown significant promise for non-volatile memory applications, difficulties relating challenges in device performance, such as electrical leakage, to structural characteristics motivate improved understanding of the fundamental structure-property relationship. Spinodal decomposition has been reported in this material system, consistent with our observation of compositional segregation in AlScN films grown by reactive sputter epitaxy. To better understand the effects of spatially non-uniform Sc concentrations, the electronic and ferroelectric (FE) properties of AlScN as a function of Sc distribution are studied using density functional theory (DFT). We explore the impact of Sc-rich atomic planes in …

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Phenolic Polymer Infiltration And Pyrolysis Process For Additively Manufactured Carbon/Peek Composites To Produce Carbon–Carbon Composites, S. Weiler, H. A. Haffner, K. Chandrashekhara, J. Watts, G. E. Hilmas, J. Bayldon, L. M. Rueschhoff Jan 2024

Phenolic Polymer Infiltration And Pyrolysis Process For Additively Manufactured Carbon/Peek Composites To Produce Carbon–Carbon Composites, S. Weiler, H. A. Haffner, K. Chandrashekhara, J. Watts, G. E. Hilmas, J. Bayldon, L. M. Rueschhoff

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Carbon–carbon composites are carbon fibers reinforced with carbon matrix and are classified as advanced materials well suited for high-temperature structural applications. Carbon–carbon composites are characterized by maintaining excellent mechanical properties and structural stability at high temperatures and have been used in aerospace application as nozzles, heatshields, and leading edge. However, conventional methods to manufacture carbon–carbon composites are costly and time-consuming. the aim of this work is to develop a method for creating additively manufactured (AM) carbon–carbon composites using a high-pressure re-infiltration process. in doing so, less infiltration cycles are required compared to a low-pressure re-infiltration, reducing the total manufacture time. …

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Damage Initiation Of 15v38 Steel Bar During Square-To-Round Hot Rolling Process, Siva Sai Krishna Dasari, Henry Adekola Haffner, K. Chandrashekhara, Mario F. Buchley, Simon N. Lekakh, Ronald J. O'Malley Jan 2024

Damage Initiation Of 15v38 Steel Bar During Square-To-Round Hot Rolling Process, Siva Sai Krishna Dasari, Henry Adekola Haffner, K. Chandrashekhara, Mario F. Buchley, Simon N. Lekakh, Ronald J. O'Malley

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Hot rolling processes have been extensively used to produce round bars by reducing the cross-sectional area of continuously cast steel. The current trend toward increasing productivity often requires a more aggressive reduction per pass. Establishing safe and optimized hot rolling parameters must be determined to avoid damage while deforming the specific steel composition. Understanding the damage mechanism during the metal forming process is vital for product quality. Herein, a combined experimental and simulation approach is developed to track the evolution potential damage during hot bar rolling. Hot tension tests are conducted on as-cast vanadium micro alloyed 15V38 steel at different …

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Thermodynamic Analysis Of Metal Segregation In Dual Phase High Entropy Ceramics, Steven M. Smith, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo Jan 2024

Thermodynamic Analysis Of Metal Segregation In Dual Phase High Entropy Ceramics, Steven M. Smith, William G. Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Equilibrium Gibbs' free energy calculations were used to determine metal segregation trends between boride and carbide solid solutions containing two metals that are relevant to dual phase high entropy ceramics. The model predicted that Ti had the strongest tendency to segregate to the boride phase followed by Zr, Nb, Mo, V, Hf, and Ta, which matches experimental results of measured compositions. The ratio of a metal in the carbide phase to the content of the same metal in the corresponding metal boride had a linear trend with the change in standard Gibbs' free energy of reaction for a metal carbide …

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A Super-Hard High Entropy Boride Containing Hf, Mo, Ti, V, And W, Suzana Filipovic, Nina Obradovic, Greg E. Hilmas, William G. Fahrenholtz, Donald W. Brenner, Jon Paul Maria, Douglas E. Wolfe, Eva Zurek, Xiomara Campilongo, Stefano Curtarolo Jan 2024

A Super-Hard High Entropy Boride Containing Hf, Mo, Ti, V, And W, Suzana Filipovic, Nina Obradovic, Greg E. Hilmas, William G. Fahrenholtz, Donald W. Brenner, Jon Paul Maria, Douglas E. Wolfe, Eva Zurek, Xiomara Campilongo, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Super-Hard (Hf,Mo,Ti,V,W)B2 Was Synthesized by Boro-Carbothermal Reduction and Densified by Spark Plasma Sintering. This Composition Was Produced for the First Time as a Single-Phase Ceramic in the Present Research. the Optimized Ceramic Had a Single Hexagonal AlB2-Type Crystalline Phase with a Grain Size of 3.8 µm and Homogeneous Distribution of the Constituent Metals. the Vickers Hardness Exhibited the Indentation Size Effect, Increasing from 27 GPa at a Load of 9.8 N to as High as 66 GPa at a Load of 0.49 N. This is the Highest Hardness Reported to Date for High Entropy Boride Ceramics.

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Oxidation Of Additively Manufactured Zrb2–Sic In Air And In Co2 At 700–1000 °C, Marharyta Lakusta, Nicholas M. Timme, Abid H. Rafi, Jeremy Lee Watts, M. (Ming) C. (Chuan) Leu, Gregory E. Hilmas, William G. Fahrenholtz, David W. Lipke Jan 2024

Oxidation Of Additively Manufactured Zrb2–Sic In Air And In Co2 At 700–1000 °C, Marharyta Lakusta, Nicholas M. Timme, Abid H. Rafi, Jeremy Lee Watts, M. (Ming) C. (Chuan) Leu, Gregory E. Hilmas, William G. Fahrenholtz, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Oxidation behavior of additively manufactured zrb2–sic in air and in co2 is reported in the temperature range of 700–1000 °c. Observed scale morphologies in air and in co2 were similar, featuring an outer borosilicate layer and an inner porous zirconia layer containing partially oxidized silicon carbide particles and remnant borosilicate products. Oxide scale thicknesses and parabolic scaling constants in air were approximately twice those observed in co2 across all studied temperatures. Activation energies for oxidation of 140 ± 20 kj/mol in air and 110 ± 20 kj/mol in co2 were determined, indicating similar diffusion processes that appear to be rate-limiting. …

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Additive Manufacturing Of Novel Lightweight Insulation Refractory With Hierarchical Pore Structures By Direct Ink Writing, Saisai Li, Jiaxuan Xin, Ruoyu Chen, Haiming Wen Jan 2024

Additive Manufacturing Of Novel Lightweight Insulation Refractory With Hierarchical Pore Structures By Direct Ink Writing, Saisai Li, Jiaxuan Xin, Ruoyu Chen, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

A direct ink writing process using fly ash foaming slurries was employed for the additive manufacturing of lightweight mullite insulation refractory with hierarchical pore structures. The viscosity, thixotropy, and shear thinning behavior of the inks were analyzed to investigate the effect of the inorganic binder and dispersant of the foaming inks. A slurry exhibiting excellent rheological characteristics was identified, consisting of 45 wt% fly ash floating beads, 55 wt% water, 3.0 wt% additional dispersant, and 6.0 wt% additional binder. Furthermore, through the optimization of printing parameters such as printing pressure and printing speed, notable enhancements were achieved in the pore …

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Morphology And Particle Size (Maps) Exercise: Testing The Applications Of Image Analysis And Morphology Descriptions For Nuclear Forensics, Stuart A. Dunn, Ian J. Schwerdt, David E. Meier, Naomi E. Marks, Thomas Shaw, Alexa Hanson, Kari Sentz, Meena Said, Richard A. Clark, Kyle A. Makovsky, Jason M. Lonergan, Matthew Gilbert Jan 2024

Morphology And Particle Size (Maps) Exercise: Testing The Applications Of Image Analysis And Morphology Descriptions For Nuclear Forensics, Stuart A. Dunn, Ian J. Schwerdt, David E. Meier, Naomi E. Marks, Thomas Shaw, Alexa Hanson, Kari Sentz, Meena Said, Richard A. Clark, Kyle A. Makovsky, Jason M. Lonergan, Matthew Gilbert

Materials Science and Engineering Faculty Research & Creative Works

Image analysis techniques have been applied and shown to be a valuable tool in nuclear forensics analysis. The interlaboratory exercise reported here has tested quantitative and qualitative approaches for characterizing nuclear materials. Particle size, surface features and morphology descriptions were compared by four laboratories on a common image set generated by Scanning Electron Microscopy and Digital Light Microscopy. Quantitative analysis of the image sets through the Morphological Analysis for Materials software highlighted the strength of image analysis, but also that the application of the software alone can introduce significant bias in the analysis. Qualitative morphology descriptions following the process outlined …

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Ring Opening Functionalization Of Thiolactone Homopolymers For Ros Scavenging, Aaron Priester, Forrest Kievit, Anthony J. Convertine Jan 2024

Ring Opening Functionalization Of Thiolactone Homopolymers For Ros Scavenging, Aaron Priester, Forrest Kievit, Anthony J. Convertine

Materials Science and Engineering Faculty Research & Creative Works

In This Research, We Explored the Synthesis and Application of Thiolactone Acrylamide (TLA) Polymers for Neutralizing Reactive Oxygen Species (ROS), Produced as a Result of Traumatic Brain Injury (TBI). We Synthesized Well-Defined TLA Polymers using RAFT (Reversible Addition-Fragmentation Chain Transfer) Polymerization Across a Range of Monomer-To-Chain Transfer Agent ([M]0/[CTA]0) Ratios to Achieve a Range of Molar Masses. Polymerizations Were Carried Out using a Trithiocarbonate CTA (Chain Transfer Agent) with AIBN (Azobisisobutyronitrile) as the Initiator in N'N-Dimethylacetamide (DMAc) at 60 °C. Kinetic Studies Indicated a Linear Increase in Molar Mass with Conversion, Pseudo-First-Order Kinetics, and Molar Mass Values that Are Consistent …

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Fluorescent Security Glass, Rachel Leigh Grodsky, Richard Brow, Melissa Malone-Teague Jan 2024

Fluorescent Security Glass, Rachel Leigh Grodsky, Richard Brow, Melissa Malone-Teague

Patents

A tamper-evident glass and methods of using the tamperevident glass are provided herein. The tamper-evident glass comprising at least a first plurality of tamper-evident elements, which may be unique or near unique to each manufacturing of tam per-evident glass. The initial state of tamper-evident glass and positioning of the plurality of tamper-evident elements may be mapped through digital scanning to create a digital file of the current state of the tamper-evident glass. The tamper-evident glass may be scanned again to create a new digital file for comparison and to determine if a tampering event has occurred. The tamperevident elements may …

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Electrical Connectors Including Glass Seals And Methods Of Fabrication, Dennis J. Eichorst, Tieshu Huang, Kaley M. Mclain, Richard K. Brow Jan 2024

Electrical Connectors Including Glass Seals And Methods Of Fabrication, Dennis J. Eichorst, Tieshu Huang, Kaley M. Mclain, Richard K. Brow

Patents

An electrical connector comprises an outer shell, at least one pin, and an insulating seal. The outer shell includes at least one side wall defining a cavity and having an inner surface. The outer shell is formed from electrically conductive material. The pin is positioned within the cavity and is also formed from electrically conductive material. The insulating seal is configured to provide electrical isolation of the pin and fills the cavity between the inner surface of the side wall and the pin. The insulating seal is formed from glass doped with a transition metal oxide.

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High Temperature Oxidation Regime Transitions In Hafnium Carbide, Jonathan A. Scott, Xiaoqing He, David W. Lipke Jan 2024

High Temperature Oxidation Regime Transitions In Hafnium Carbide, Jonathan A. Scott, Xiaoqing He, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

Understanding the oxidation behavior of hafnium carbide is crucial to its application in extreme environments. In this work, the transition in high-temperature oxidation kinetics regimes in hafnium carbide is explained based on phase equilibria considerations supported by observed changes in oxide scale microstructure evolution associated with different transformation pathways. Below, a composition-dependent critical temperature and oxygen pressure, hafnium carbide first transforms to an amorphous material with nominal composition HfO2C followed by phase separation into carbon and hafnia domains. Subsequently, gaseous transport through a nanometric pore network formed by oxidative removal of phase-separated carbon becomes rate-limiting. Above this critical point, the …

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Optimized Gadolinium-Do3a Loading In Raft-Polymerized Copolymers For Superior Mr Imaging Of Aging Blood-Brain Barrier, Hunter A. Miller, Aaron Priester, Evan T. Curtis, Krista Hilmas, Ashleigh Abbott, Forrest M. Kievit, Anthony J. Convertine Jan 2024

Optimized Gadolinium-Do3a Loading In Raft-Polymerized Copolymers For Superior Mr Imaging Of Aging Blood-Brain Barrier, Hunter A. Miller, Aaron Priester, Evan T. Curtis, Krista Hilmas, Ashleigh Abbott, Forrest M. Kievit, Anthony J. Convertine

Materials Science and Engineering Faculty Research & Creative Works

The development of gadolinium-based contrast agents (GBCAs) has been pivotal in advancing magnetic resonance imaging (MRI), offering enhanced soft tissue contrast without ionizing radiation exposure. Despite their widespread clinical use, the need for improved GBCAs has led to innovations in ligand chemistry and polymer science. We report a novel approach using methacrylate-functionalized DO3A ligands to synthesize a series of copolymers through direct reversible addition-fragmentation chain transfer (RAFT) polymerization. This technique enables precise control over the gadolinium content within the polymers, circumventing the need for subsequent conjugation and purification steps, and facilitates the addition of other components such as targeting ligands. …

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Strength Comparison For Fully Dense Zirconium Diboride Ceramics Tested By Different Methods, Darko Kosanović, Suzana Filipović, Isaak Trajković, Nina Obradović, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz Jan 2024

Strength Comparison For Fully Dense Zirconium Diboride Ceramics Tested By Different Methods, Darko Kosanović, Suzana Filipović, Isaak Trajković, Nina Obradović, Paul M. Brune, Gregory E. Hilmas, William G. Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The strength of zirconium diboride ceramics was tested by three different methods, 3-point flexure, 4-point flexure, and compression. Nearly full-density ceramics were obtained by hot pressing commercial ZrB2 powder with the addition of.5 wt.% carbon as a sintering aid. The thermal properties and hardness were studied for ZrB2 milled with ZrB2 and WC media. Based on phase purity and higher thermal conductivity, ZrB2 ceramics prepared from powders milled with ZrB2 media were selected for mechanical property studies. The strength in 3-point flexure was 546 ± 55 MPa. The flexure strength was 476 ± 41 MPa …

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Experimental Investigation Of A Viscoelastic Liner To Reduce Under Helmet Overpressures And Shock Wave Reflections, Cody J.H. Thomas, Fatih Dogan, Catherine E. Johnson Jan 2024

Experimental Investigation Of A Viscoelastic Liner To Reduce Under Helmet Overpressures And Shock Wave Reflections, Cody J.H. Thomas, Fatih Dogan, Catherine E. Johnson

Materials Science and Engineering Faculty Research & Creative Works

Introduction: Shock wave overpressure exposures can result in blast-induced traumatic brain injury (bTBI) in warfighters. Although combat helmets provide protection against blunt impacts, the protection against blast waves is limited due to the observed high overpressures occurring underneath the helmet. One route to enhance these helmets is by incorporating viscoelastic materials into the helmet designs, reducing pressures imposed on the head. This study aims to further investigate this mitigation technique against under-helmet overpressures by adding a viscoelastic liner to the inside of a combat helmet. Methods: The liner's effectiveness was evaluated by exposing it to free-field blasts of Composition C-4 …

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Effect Of Ph And Hydroxyapatite-Like Layer Formation On The Antibacterial Properties Of Borophosphate Bioactive Glass Incorporated Poly(Methyl Methacrylate) Bone Cement, Kara A. Hageman, Rebekah L. Blatt, William A. Kuenne, Richard K. Brow, Terence E. Mciff Jan 2024

Effect Of Ph And Hydroxyapatite-Like Layer Formation On The Antibacterial Properties Of Borophosphate Bioactive Glass Incorporated Poly(Methyl Methacrylate) Bone Cement, Kara A. Hageman, Rebekah L. Blatt, William A. Kuenne, Richard K. Brow, Terence E. Mciff

Materials Science and Engineering Faculty Research & Creative Works

Infection is a leading cause of total joint arthroplasty failure. Current preventative measures incorporate antibiotics into the poly (methyl methacrylate) (PMMA) bone cement that anchors the implant into the natural bone. With bacterial resistance to antibiotics on the rise, the development of alternative antibacterial materials is crucial to mitigate infection. Borate bioactive glass, 13–93-B3, has been studied previously for use in orthopedic applications due to its ability to be incorporated into bone cements and other scaffolds, convert into hydroxyapatite (HA)-like layer, and enhance the osseointegration and antibacterial properties of the material. The purpose of this study is to better understand …

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Water Vapor Oxidation Of Sic Layer Of Tristructural Isotropic Particles, Visharad Jalan, Adam Bratten, Matthew Luebbe, Haiming Wen Jan 2024

Water Vapor Oxidation Of Sic Layer Of Tristructural Isotropic Particles, Visharad Jalan, Adam Bratten, Matthew Luebbe, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Tri structural isotropic (TRISO) fuel particles, developed for use in high-temperature gas-cooled nuclear reactors, can be subjected to oxidizing environments in off-normal accident scenarios. In this study, surrogate TRISO fuel particles were oxidized at 1000–1350°C for 4 h in 20 kPa water vapor atmosphere balanced with ultrahigh-purity helium gas. The oxide scale morphology and thickness were studied via scanning electron microscopy, focused ion beam, and transmission electron microscopy. The oxide thickness increased as the oxidation temperature was increased. Although the oxide scale at 1000°C was completely amorphous, pockets of crystalline oxide were observed on particles oxidized at 1200 and 1300°C. …

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Quantification Of Swelling In Hematite Pellets Reduced Using Hydrogen–Nitrogen Gas Mixture, Amogh Meshram, Yuri Korobeinikov, Xingwen Wei, Ronald J. O'Malley, Seetharaman Sridhar Jan 2024

Quantification Of Swelling In Hematite Pellets Reduced Using Hydrogen–Nitrogen Gas Mixture, Amogh Meshram, Yuri Korobeinikov, Xingwen Wei, Ronald J. O'Malley, Seetharaman Sridhar

Materials Science and Engineering Faculty Research & Creative Works

Iron ore pellets are reduced in a 50%H2–50%N2 1 atm gas mixture at 750, 800, 850, 900, and 950 °C while simultaneously documenting swelling (change in pellet radius) and weight change. Swelling increases with increasing temperature, with catastrophic swelling (>20% of reduction swelling index) observed at 850, 900, and 950 °C. As the pellet is reduced, the pellet radius increases until 40–50% reduction is achieved, followed by a decrease in diameter beyond 40–50% reduction at 750 and 850 °C. At 950 °C, the pellet radius continues to increase with additional pellet reduction without any subsequent decrease in diameter. Scanning …

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Bipolar Hipims Kick-Pulse For High Hardness In High-Entropy Boride Thin Films, Nathaniel S. Mcilwaine, Nestor O.Marquez Rios, Eva Zurek, Donald W. Brenner, William G. Fahrenholtz, Stefano Curtarolo, Douglas E. Wolfe, Jon Paul Maria Jan 2024

Bipolar Hipims Kick-Pulse For High Hardness In High-Entropy Boride Thin Films, Nathaniel S. Mcilwaine, Nestor O.Marquez Rios, Eva Zurek, Donald W. Brenner, William G. Fahrenholtz, Stefano Curtarolo, Douglas E. Wolfe, Jon Paul Maria

Materials Science and Engineering Faculty Research & Creative Works

We report a microhardness indentation study for multicomponent refractory metal boride thin films that belong to the family of high-entropy ceramics exhibiting superior hardness and high temperature properties. We focus on the nominally equimolar composition (Ti0.2Zr0.2Hf0.2Nb0.2Ta0.2) B2, which we refer to as HEB3, on c-plane sapphire substrates. Thin films are prepared using bipolar high power impulse magnetron sputtering (HiPIMS), where the positive kick pulse is optimized to produce films with high density, high crystallinity, and a microstructure that is isometric in nature as revealed by cross-sectional fracture surface imaging, X-ray diffraction, and X-ray reflectometry. Low-load Knoop indentation is used to …

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Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar Jan 2024

Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar

Materials Science and Engineering Faculty Research & Creative Works

Quenching is one of the primary processes to improve mechanical properties in steels, particularly hardness. Quenching is well established for different geometries of individually treated steel components; while in-steam quenching of large diameter continuously cast steel bar has several specific features which are difficult and costly to experimentally optimize. The end-quench Jominy test has been used extensively to study the hardenability of different steel grades. Different numerical, analytical, and empirical models have been developed to simulate the Jominy process and to understand quenching of steels. However, it is not straight forward to translate experimental data from Jominy test on instream …

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Ijmc/Fef Student Research Competition: Understanding The Effect Of Boron On Graphite Nodularity And Distribution In Ductile Iron Castings, Chase Schroeder, Colleen Lehrer, Simon Lekakh, Laura Bartlett Jan 2024

Ijmc/Fef Student Research Competition: Understanding The Effect Of Boron On Graphite Nodularity And Distribution In Ductile Iron Castings, Chase Schroeder, Colleen Lehrer, Simon Lekakh, Laura Bartlett

Materials Science and Engineering Faculty Research & Creative Works

Ductile iron is renowned for its superior mechanical properties, higher strength, and ductility, combined with excellent castability and the economy of using a scrap melting process. The matrix structure as well as morphology and distribution of graphite nodules significantly influences mechanical properties of as-cast ductile iron. Boron contamination of the scrap supply has presented some difficulties in controlling the microstructure and mechanical properties of certain gray and ductile iron grades. In the current study, the effect of boron levels up to 95 ppm was determined on graphite nodularity and distribution in as-cast ductile iron castings as a function of section …

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Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han Jan 2024

Kinetic Modeling Of Electrostatic Sieving For Lunar Regolith Beneficiation: Case Studies, Easton Ingram, Emmanuela Amen Eze, Jeffrey Smith, Fateme Rezaei, David Bayless, William Schonberg, Daoru Han

Materials Science and Engineering Faculty Research & Creative Works

A new kinetic particle modeling framework was developed to investigate electrostatic transport of lunar regolith particles with applications to the concept of electrostatic sieving. the new approach is based on kinetic particle dynamics and includes major modules of sampling the particle size distribution, solving electric fields, and tracking motion of charged dust grains. Case studies for a concept of electrostatic sieving were chosen to validate the new model. the simulation achieved similar yields reported in previous works, which served as validation of the model. the new model is computationally efficient and could serve as a design, analysis, and optimization tool.

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Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar Jan 2024

Impact Of Quenching Intensity Conditions On Using A Finite Element Model To Investigate The Microstructure And Hardenability Of Low-Alloy Steel, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. Athavale, A. Kumar

Materials Science and Engineering Faculty Research & Creative Works

Quenching is one of the primary processes to improve mechanical properties in steels, particularly hardness. Quenching is well established for different geometries of individually treated steel components; while in-steam quenching of large diameter continuously cast steel bar has several specific features which are difficult and costly to experimentally optimize. the end-quench Jominy test has been used extensively to study the hardenability of different steel grades. Different numerical, analytical, and empirical models have been developed to simulate the Jominy process and to understand quenching of steels. However, it is not straight forward to translate experimental data from Jominy test on instream …

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A Lab-Scale Mold Simulator Employing An Optical-Fiber-Instrumented Mold To Characterize Initial Steel Shell Growth Phenomena, Muhammad A. Nazim, Rony K. Saha, Mario F. Buchely, Ronald J. O'Malley, Jie Huang, Arezoo Emdadi Jan 2024

A Lab-Scale Mold Simulator Employing An Optical-Fiber-Instrumented Mold To Characterize Initial Steel Shell Growth Phenomena, Muhammad A. Nazim, Rony K. Saha, Mario F. Buchely, Ronald J. O'Malley, Jie Huang, Arezoo Emdadi

PSMRC Faculty Research

A mold simulator was developed to replicate the mold oscillation and casting speed conditions of a continuous caster on the lab scale. A mold was designed incorporating fiber optics to capture internal temperature gradients and transient heat transfer phenomena during the initial solidification of steel. Casting parameters (casting speed, oscillation stroke and oscillation frequency) were investigated using the mold simulator. Solidified steel shells and mold thermal data were collected and characterized after initial solidification to investigate the impacts of mold oscillation on shell growth and mold heat transfer.

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Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang Jan 2024

Femtosecond Laser–Inscribed Fiber Bragg Grating Sensors: Enabling Distributed High- Temperature Measurements And Strain Monitoring In Steelmaking And Foundry Applications, Ogbole Collins Inalegwu, Yeshwanth Reddy Mekala, Rony Kumer Saha, Farhan Mumtaz, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Jeffrey D. Smith, Ronald J. O'Malley, Rex Gerald, Jie Huang

PSMRC Faculty Research

This study demonstrates the use of fiber Bragg grating (FBG) sensors for distributed temperature and strain monitoring in steelmaking and foundry applications. Integrated into inexpensive optical fibers, FBGs offer accurate and real-time remote sensing, detecting shifts in wavelength due to temperature (up to 1,800 °C), strain, or structural wear and tear. Furthermore, the intrinsic features of FBG sensors: compact size, immunity to electromagnetic interference and corrosion, robustness to vibration, ease of integration into existing composite structures, and non-intrusive measurement capacity in harsh environments make them ideal for steelmaking. FBGs optimize production, ensure quality, and enhance safety within the steel industry.

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Fiber-Optic Raman Probe For On-Line Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Jeffrey D. Smith, Todd Sander, Ronald J. O'Malley, Jie Huang Jan 2024

Fiber-Optic Raman Probe For On-Line Eaf Slag Analysis, Bohong Zhang, Hanok Tekle, Jeffrey D. Smith, Todd Sander, Ronald J. O'Malley, Jie Huang

PSMRC Faculty Research

In Electric Arc Furnace (EAF) steelmaking, the push for improved efficiency requires accurate analysis of the chemical composition of its slag system to control slag foaming, provide refractory protection, and maintain high furnace iron yield. Therefore, the ability to obtain real-time slag chemistry data would provide a useful tool to improve the control and efficiency of the process. The work reported here aims to assess the structure and chemistry of EAF slags at high temperatures using a portable fiber-optic Raman probe. The ability to relate Raman spectra peaks to chemistry and structure is demonstrated in experimental result with EAF slags …

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The Melting Behavior Of Hydrogen Direct Reduced Iron In Molten Steel And Slag: An Integrated Computational And Experimental Study, Fabian Andres Calderon Hurtado, Joseph Govro, Arezoo Emdadi, Ronald J. O'Malley Jan 2024

The Melting Behavior Of Hydrogen Direct Reduced Iron In Molten Steel And Slag: An Integrated Computational And Experimental Study, Fabian Andres Calderon Hurtado, Joseph Govro, Arezoo Emdadi, Ronald J. O'Malley

PSMRC Faculty Research

Direct reduced iron (DRI) and hot briquetted iron (HBI) are essential feedstocks for tramp element control in the electric arc furnace (EAF). Due to greenhouse gas (GHG) concerns related to CO2 emissions, hydrogen as a substitute for natural gas and a reductant in DRI production is being widely explored to reduce GHG emissions in ironmaking. This study examines the melting behavior of hydrogen DRI (H-DRI) pellets in the EAF containing low-carbon (0.1 wt.%) molten steel and molten slag. A computational heat transfer model was developed to predict the melting behavior of H-DRI pellets. To validate the model, a set …

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A Novel Magnetorheological Pump Concept For Insulin Delivery, Mohammad Towhidul Islam Rimon Jan 2024

A Novel Magnetorheological Pump Concept For Insulin Delivery, Mohammad Towhidul Islam Rimon

College of Graduate Studies: Theses & Dissertations

Over the past 25 years, awareness of type 1 diabetes has significantly increased, leading to a comprehensive understanding of various aspects, including its genetics, epidemiology, and disease burden. According to the Type 1 Diabetic Index, about 8.7 million people around the world live with this long-term autoimmune disease characterized by insulin deficiency and resultant hyperglycemia. However, the increased availability and utilization of artificial pancreas systems could potentially save 673,000 lives by 2040. Although, the advancement of diabetes technology offers Type 1 diabetic patients more tools to enhance glycemic management and achieve effective outcomes, many patients are still hesitant to adopt …

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Experimental Investigation Of Liquid Metal Embrittlement In Hot-Dip Galvanized Structural Steel, Amelia Mcnamee Jan 2024

Experimental Investigation Of Liquid Metal Embrittlement In Hot-Dip Galvanized Structural Steel, Amelia Mcnamee

College of Graduate Studies: Theses & Dissertations

This research investigated the liquid metal embrittlement (LME) of hot-dipped galvanized structural steel. The relationship between stress and failure time was analyzed to evaluate the potential presence of a critical stress threshold beyond which LME may occur. A testing apparatus to induce axial stress was designed and assembled in-house. A36 low carbon steel was tested in this study. Different deadweight loadings were applied to the testing sample along the axial direction. The test temperature was maintained by a programmable furnace while the sample gauge section was submerged in a molten zinc bath. Failure time and total displacement of the steel …

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Photoexcited Charge Carrier Dynamics And Electronic Properties Of Two-Dimensional Mxene, Nb2ctx, Andrew M. Fitzgerald, Emily Sutherland, Tarek A. Elmelegy, Mary Qin Hassig, Julia Martin, Erika Colin-Ulloa, Ken Ngo, Ronald L. Grimm, Joshua R. Uzarski, Michel W. Barsoum, N. Aaron Deskins, Lyubov V. Titova, Kateryna Kushnir Friedman Jan 2024

Photoexcited Charge Carrier Dynamics And Electronic Properties Of Two-Dimensional Mxene, Nb2ctx, Andrew M. Fitzgerald, Emily Sutherland, Tarek A. Elmelegy, Mary Qin Hassig, Julia Martin, Erika Colin-Ulloa, Ken Ngo, Ronald L. Grimm, Joshua R. Uzarski, Michel W. Barsoum, N. Aaron Deskins, Lyubov V. Titova, Kateryna Kushnir Friedman

Mechanical Engineering

Two-dimensional, 2D, niobium carbide MXene, Nb2CTx, has attracted attention due to its extraordinarily high photothermal conversion efficiency that has applications ranging from medicine, for tumor ablation, to solar energy conversion. Here, we characterize its electronic properties and investigate the ultrafast dynamics of its photoexcitations with a goal of shedding light onto the origins of its unique properties. Through density functional theory, DFT, calculations, we find that Nb2CTx is metallic, with a small but finite density of states at the Fermi level for all experimentally relevant terminations of Nb2CTx that can be achieved using HF or molten salt etching of the …

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