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2023

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Articles 781 - 810 of 910

Full-Text Articles in Materials Science and Engineering

In Situ And Real-Time Mold Flux Analysis Using A High-Temperature Fiber-Optic Raman Sensor For Steel Manufacturing Applications, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Todd Sander, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

In Situ And Real-Time Mold Flux Analysis Using A High-Temperature Fiber-Optic Raman Sensor For Steel Manufacturing Applications, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Todd Sander, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Continuous Casting in Steel Production Uses Specially Developed Oxyfluoride Glasses (Mold Fluxes) to Lubricate a Mold and Control the Solidification of the Steel in the Mold. the Composition of the Flux Impacts Properties, Including Basicity, Viscosity, and Crystallization Rate, All of Which Affect the Stability of the Casting Process and the Quality of the Solidified Steel. However, Mold Fluxes Interact with Steel during the Casting Process, Resulting in Flux Chemistry Changes that Must Be Considered in the Flux Design. Currently, the Chemical Composition of Mold Flux Must Be Determined by Extracting Flux Samples from the Mold during Casting and Then …

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Temperature Monitoring In The Refractory Lining Of A Continuous Casting Tundish Using Distributed Optical Fiber Sensors, Muhammad Roman, Hanok Tekle, Dinesh Reddy Alla, Farhan Mumtaz, Jeffrey D. Smith, Laura Bartlett, Ronald J. O'Malley, Rex E. Gerald, Jie Huang Jan 2023

Temperature Monitoring In The Refractory Lining Of A Continuous Casting Tundish Using Distributed Optical Fiber Sensors, Muhammad Roman, Hanok Tekle, Dinesh Reddy Alla, Farhan Mumtaz, Jeffrey D. Smith, Laura Bartlett, Ronald J. O'Malley, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

This Article Explores the Prospects of using Spatially Distributed Optical Fiber Temperature Sensors based on Rayleigh Optical Frequency Domain Reflectometry (OFDR) Technology in the Continuous Casting of Molten Steel. the Measurement Capability of the Optical Fiber Sensors in a Simulated Steelmaking Environment Was Demonstrated using a Mock Refractory-Lined Tundish, Which Was Fabricated In-House. Single-Mode Optical Fibers, Contained in Protective Stainless-Steel Tubing, Were Embedded in the Refractory Lining of the Mock Tundish. the Instrumented Tundish Was Preheated Up to a Temperature of 960 °C (Recorded at the Surface of the Working Lining) Before the Molten Steel Pour. a Low-Alloy Steel (AISI …

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In Situ High-Temperature Raman Spectroscopy Via A Remote Fiber-Optic Raman Probe, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

In Situ High-Temperature Raman Spectroscopy Via A Remote Fiber-Optic Raman Probe, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

This Study Demonstrated for the First Time an in Situ High-Temperature Fiber-Optic Raman Probe to Study the Structure of Glass and Slag Samples at Temperatures Up to 1400 °C. a Customized External Telescope Was Integrated into a Portable Fiber-Optic Raman Probe to Extend the Optical Working Distance to Allow the Probe to Work in a High-Temperature Environment. Three Samples Were Evaluated to Demonstrate the Functionality of the High-Temperature Fiber-Optic Raman Probe. Room Temperature and High-Temperature Raman Spectra Were Successfully Collected and Analyzed. in Addition, a Deconvolution Algorithm Was Used to Identify Peaks in the Spectrum that Could Then Be Related …

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A Study On The Impact Of Silicon And Manganese On Peritectic Behavior In Low Alloy Steels Assisted By Mold Thermal Mapping Technology And Shell Growth Measurements, Damilola Balogun, Muhammad Roman, Rex E. Gerald, Laura Bartlett, Jie Huang, Ronald J. O'Malley Jan 2023

A Study On The Impact Of Silicon And Manganese On Peritectic Behavior In Low Alloy Steels Assisted By Mold Thermal Mapping Technology And Shell Growth Measurements, Damilola Balogun, Muhammad Roman, Rex E. Gerald, Laura Bartlett, Jie Huang, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Non-Uniform Shell Growth Commonly Caused by the Peritectic Transformation in Low Carbon and Low Alloy Steels Has Been Directly Correlated with Mold Thermal Maps using a Mold Immersion Test into a Molten Steel Alloy. Mold Thermal Maps Were Obtained by Performing Real-Time Temperature Measurements with Optical Fibers Embedded 1 Mm from the Mold Working Surface. Shell Growth Measurements Were Obtained by 3D Optical Scanning of the Recovered Steel Shell Following Immersion Testing. the Effects of Silicon and Manganese on the Shell Growth and Mold Temperature Maps Have Been Examined in Relation to the Peritectic Transformation for Varying Carbon Contents. Results …

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High Temperature Confocal Scanning Laser Microscopy Analysis Of Dead-Burned Magnesia Aggregates, Tyler Richards, Viraj Athavale, Jeffrey D. Smith, Ronald J. O'Malley Jan 2023

High Temperature Confocal Scanning Laser Microscopy Analysis Of Dead-Burned Magnesia Aggregates, Tyler Richards, Viraj Athavale, Jeffrey D. Smith, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Dead-Burned Magnesia is a Commonly Used Material in the Manufacturing of Refractories for the Steelmaking Industry. Aggregates of Dead-Burned Magnesia Contain Secondary Phases Due to the Impurities within the Magnesite Rock Used in its Production. While These Phases Can Aid in Sintering Magnesia, They May Have Some Impact on the High-Temperature Performance of the Refractory Product. High-Temperature Confocal Scanning Laser Microscopy Was Utilized to Observe the Behavior of Dead-Burned Magnesia Aggregates at Elevated Temperatures (Up to 1550°C). Liquid Formation Was Detected Even at Temperatures Below 1350°C. in Some Cases, This Liquid Quickly Exuded from the Aggregate Surface. This Liquid Phase …

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The Angiogenic Potential Of Ph-Neutral Borophosphate Bioactive Glasses, Bradley A. Bromet, Nathaniel P. Blackwell, Nada Abokefa, Parker Freudenberger, Rebekah L. Blatt, Richard K. Brow, Julie A. Semon Jan 2023

The Angiogenic Potential Of Ph-Neutral Borophosphate Bioactive Glasses, Bradley A. Bromet, Nathaniel P. Blackwell, Nada Abokefa, Parker Freudenberger, Rebekah L. Blatt, Richard K. Brow, Julie A. Semon

Materials Science and Engineering Faculty Research & Creative Works

Borate bioactive glasses have gained attention in recent years due to their therapeutic and regenerative effects in vivo. However, borate bioactive glasses release alkaline ions, increasing the local pH and creating a toxic environment for cell culture studies. A partial compositional substitution of phosphate for borate can create a pH-neutral glass that does not significantly affect the local pH while still releasing therapeutic ions. In the present study, a series of Na-Ca-borophosphate bioactive glasses with different borate-to-phosphate ratios was evaluated in vitro and in vivo for cytotoxicity and angiogenic effects. Compared to more basic borate glasses, the pH-neutral glasses supported …

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Mechanical Properties Of Zrb2 Ceramics Determined By Two Laboratories, Jeffrey J. Swab, Jecee Jarman, William Fahrenholtz, Jeremy Lee Watts Jan 2023

Mechanical Properties Of Zrb2 Ceramics Determined By Two Laboratories, Jeffrey J. Swab, Jecee Jarman, William Fahrenholtz, Jeremy Lee Watts

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties for zirconium diboride (ZrB2) were measured at two laboratories and compared. Two billets of ZrB2 were prepared by hot-pressing commercial powder. The relative densities of the billets were >99% and with an average grain size of 5.9 ± 4.5 µm. Both laboratories prepared American Society for Testing and Materials (ASTM) C1161 B-bars for strength and ASTM C1421 bars with notch configuration A for fracture toughness. Specimens were machined by diamond grinding at the Army Research Laboratory (ARL) and electrical discharge machining (EDM) at Missouri S&T. Strength bars tested at Missouri S&T were polished to a.25 μm finish …

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Intragranular Nanocomposite Powders As Building Blocks For Ceramic Nanocomposites, Ryan D. Dempsey, Xiaoqing He, Jonathan A. Scott, David W. Lipke Jan 2023

Intragranular Nanocomposite Powders As Building Blocks For Ceramic Nanocomposites, Ryan D. Dempsey, Xiaoqing He, Jonathan A. Scott, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

A powder-based bottom-up processing scheme is introduced for the production of ceramic nanocomposites. Internal displacement reactions between solid solution powders and metallic reactants proceeding via gaseous intermediates are utilized to generate nanostructured building blocks for the synthesis of ceramic nanocomposites. Subsequent rapid sintering results in ceramic nanocomposites, whose microstructures are inherited from the building blocks. This processing scheme is demonstrated for the production of titanium carbide nanocomposites featuring up to 28 wt.% intragranular tungsten inclusions derived from titanium-tungsten mixed carbide powders. Heat treatment of mixed carbide powders in evacuated ampoules containing titanium sponge and iodine at 1000°C for 24 h …

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High Temperature Dielectric Properties Of Calcium Zirconate, Alan Devoe, Hung Trinh, Fatih Dogan Jan 2023

High Temperature Dielectric Properties Of Calcium Zirconate, Alan Devoe, Hung Trinh, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

The electrical properties of dense, high purity CaZrO3 discs, sintered at 1380°C with and without added ZrO2, were investigated up to 950°C. Dielectric constant, loss tangent, and electrical conductivity were measured from 25 to 725°C, and the real and imaginary impedances were measured between 800 and 950°C by impedance spectroscopy techniques. Dielectric constant increased by 8% above 300°C and loss tangent increased from.1% at 25°C to ∼2% above 300°C. Activation energy of electrical conductivity determined between 300°C and 950°C by alternative current (AC) and direct current (DC) measurements. These results indicate that CaZrO3 could be a useful dielectric material for …

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Synthesis, Densification, And Cation Inversion In High Entropy (Co,Cu,Mg,Ni,Zn)Al2o4 Spinel, Cole A. Corlett, Nina Obradovic, Jeremy Lee Watts, Eric W. Bohannan, William Fahrenholtz Jan 2023

Synthesis, Densification, And Cation Inversion In High Entropy (Co,Cu,Mg,Ni,Zn)Al2o4 Spinel, Cole A. Corlett, Nina Obradovic, Jeremy Lee Watts, Eric W. Bohannan, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The synthesis, densification behavior, and crystallographic site occupancy were investigated for four different spinel-based ceramics, including a high-entropy spinel (Co0.2Cu0.2Mg0.2Ni0.2 Zn0.2)Al2O4. Each composition was reacted to form a single phase, but analysis of X-ray diffraction patterns revealed differences in cation site occupancy with the high-entropy spinel being nearly fully normal. Densification behavior was investigated and showed that fully dense ceramics could be produced by hot pressing at temperatures as low as 1375°C for all compositions. Vickers' hardness values were at least 10 GPa for all compositions. The …

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Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen Jan 2023

Additive Manufacturing Of Sic-Sialon Refractory With Excellent Properties By Direct Ink Writing, Ruoyu Chen, Saisai Li, Xinxin Jin, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Additive manufacturing of SiC-Sialon refractory with complex geometries was achieved using direct ink writing processes, followed by pressure less sintering under nitrogen. The effects of particle size of SiC powders, solid content of slurries and additives on the rheology, thixotropy and viscoelasticity of ceramic slurries were investigated. The optimal slurry with a high solid content was composed of 81 wt% SiC (3.5 µm+0.65 µm), Al2O3 and SiO2 powders, 0.2 wt% dispersant, and 2.8 wt% binder. Furthermore, the accuracy of the structure of specimens was improved via adjustment of the printing parameters, including nozzle size, extrusion pressure, and layer height. The …

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Reduction Of Iron-Ore Pellets Using Different Gas Mixtures And Temperatures, Yuri Korobeinikov, Amogh Meshram, Christopher Harris, Olexandr Kovtun, Joe Govro, Ronald J. O'Malley, Olena Volkova, Seetharaman Sridhar Jan 2023

Reduction Of Iron-Ore Pellets Using Different Gas Mixtures And Temperatures, Yuri Korobeinikov, Amogh Meshram, Christopher Harris, Olexandr Kovtun, Joe Govro, Ronald J. O'Malley, Olena Volkova, Seetharaman Sridhar

Materials Science and Engineering Faculty Research & Creative Works

Direct reduction of iron ore (DRI) is gaining an increased attention due to the growing need to decarbonize industrial processes. The current industrial DRI processes are performed using reformed natural gas, which results in CO2 emission, although it is less than carbothermic reduction in the blast furnace. Carbon-free reduction may be realized through the utilization of green H2 as a reducing agent, in place of natural gas. Herein, the effects of various gas mixtures and temperature on the reduction kinetics of the hematite iron-ore pellets are focused on in this work. Pellets are reduced at 700, 800, 850, …

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Performance Evaluation Of Composite Sandwich Structures With Additively Manufactured Aluminum Honeycomb Cores With Increased Bonding Surface Area, M. Rangapuram, S. K. Dasari, Joseph William Newkirk, K. Chandrashekhara, H. Misak, P. R. Toivonen, D. Klenosky, T. Unruh, J. Sam Jan 2023

Performance Evaluation Of Composite Sandwich Structures With Additively Manufactured Aluminum Honeycomb Cores With Increased Bonding Surface Area, M. Rangapuram, S. K. Dasari, Joseph William Newkirk, K. Chandrashekhara, H. Misak, P. R. Toivonen, D. Klenosky, T. Unruh, J. Sam

Materials Science and Engineering Faculty Research & Creative Works

Modern aerostructures, including wings and fuselages, increasingly feature sandwich structures due to their high-energy absorption, low weight, and high flexural stiffness. The face sheet of these sandwich structures are typically thin composite laminates with interior honeycombs made of Nomex or aluminum. Standard cores are structurally efficient, but their design cannot be varied throughout the structure. With additive manufacturing (AM) technology, these core geometries can be altered to meet the design requirements that are not met in standard honeycomb cores. This study used a modified aluminum honeycomb core, with increased surface area on the top and bottom, as the core material …

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Morphological And Structural Characterization Of Mgal2o4 Spinel, Nina Obradović, Suzana Filipović, William Fahrenholtz, Bojan A. Marinkovic, Jelena Rogan, Steva Lević, Antonije Đorđević, Vladimir B. Pavlović Jan 2023

Morphological And Structural Characterization Of Mgal2o4 Spinel, Nina Obradović, Suzana Filipović, William Fahrenholtz, Bojan A. Marinkovic, Jelena Rogan, Steva Lević, Antonije Đorđević, Vladimir B. Pavlović

Materials Science and Engineering Faculty Research & Creative Works

Magnesium aluminate has the spinel structure along with good mechanical, chemical, and thermal properties. Magnesium aluminate has a wide range of applications including refractory ceramics, optically transparent ceramic windows, and armors. Its low dielectric permeability and low loss tangent enable its applications for integrated electronic devices, as well. In this paper, MgO and Al2O3 powders were mixed in a one-to-one molar ratio and calcined at temperatures ranging from 1500 to 1800o C to produce phase pure spinel. Thereafter, pellets were crushed and treated in a planetary ball mill for 60 min to obtain a fine powder. All …

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Antioxidant Theranostic Copolymer-Mediated Reduction In Oxidative Stress Following Traumatic Brain Injury Improves Outcome In A Mouse Model, Aria W. Tarudji, Connor C. Gee, Hunter A. Miller, Rylie Steffen, Evan T. Curtis, Aaron M. Priester, Anthony J. Convertine, Forrest M. Kievit Jan 2023

Antioxidant Theranostic Copolymer-Mediated Reduction In Oxidative Stress Following Traumatic Brain Injury Improves Outcome In A Mouse Model, Aria W. Tarudji, Connor C. Gee, Hunter A. Miller, Rylie Steffen, Evan T. Curtis, Aaron M. Priester, Anthony J. Convertine, Forrest M. Kievit

Materials Science and Engineering Faculty Research & Creative Works

Following a traumatic brain injury (TBI), excess reactive oxygen species (ROS) and lipid peroxidation products (LPOx) are generated and lead to secondary injury beyond the primary insult. A major limitation of current treatments is poor target engagement, which has prevented success in clinical trials. Thus, nanoparticle-based treatments have received recent attention because of their ability to increase accumulation and retention in damaged brain. Theranostic neuroprotective copolymers (NPC3) containing thiol functional groups can neutralize ROS and LPOx. Immediate administration of NPC3 following injury in a controlled cortical impact (CCI) mouse model provides a therapeutic window in reducing ROS levels at 2.08–20.83 …

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The Effect Of Crystal Anisotropy On Fracture Toughness And Strength Of Zrb2 Microcantilevers, Tamás Csanádi, Ahmad Azizpour, Marek Vojtko, William Fahrenholtz Jan 2023

The Effect Of Crystal Anisotropy On Fracture Toughness And Strength Of Zrb2 Microcantilevers, Tamás Csanádi, Ahmad Azizpour, Marek Vojtko, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

The influence of crystal anisotropy on the micromechanical properties of ceramic grains plays an important role in the design of the macromechanical performance of bulk polycrystalline samples. To this end, the effect of crystal orientation on fracture toughness and strength was investigated by microcantilever bending experiments combined with finite element method (FEM) simulations in grains of a polycrystalline ZrB2 sample. The sample was prepared by hot pressing and the crystal orientations were determined by electron backscatter diffraction after careful surface preparation. The bending tests were carried out on notched and unnotched microcantilevers cut from specific grains along the prismatic (⊥ …

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Final-Stage Densification Kinetics Of Direct Current–Sintered Zrb2, Austin D. Stanfield, Steven M. Smith, Suzana Filipović, Nina Obradović, Vladimir Buljak, Gregory E. Hilmas, William Fahrenholtz Jan 2023

Final-Stage Densification Kinetics Of Direct Current–Sintered Zrb2, Austin D. Stanfield, Steven M. Smith, Suzana Filipović, Nina Obradović, Vladimir Buljak, Gregory E. Hilmas, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

Final-stage sintering was analyzed for nominally phase pure zirconium diboride synthesized by borothermal reduction of high-purity ZrO2. Analysis was conducted on ZrB2 ceramics with relative densities greater than 90% using the Nabarro–Herring stress–directed vacancy diffusion model. Temperatures of 1900°C or above and an applied uniaxial pressure of 50 MPa were required to fully densify ZrB2 ceramics by direct current sintering. Ram travel data were collected and used to determine the relative density of the specimens during sintering. Specimens sintered between 1900 and 2100°C achieved relative densities greater than 97%, whereas specimens sintered below 1900°C failed to …

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Effect Of Mechanical Activation On Carbothermal Synthesis And Densification Of Zrc, Nina Obradović, Lun Feng, Suzana Filipović, Miljana Mirković, Darko Kosanović, Jelena Rogan, William Fahrenholtz Jan 2023

Effect Of Mechanical Activation On Carbothermal Synthesis And Densification Of Zrc, Nina Obradović, Lun Feng, Suzana Filipović, Miljana Mirković, Darko Kosanović, Jelena Rogan, William Fahrenholtz

Materials Science and Engineering Faculty Research & Creative Works

Zirconium carbide ceramics were prepared by carbothermal reduction of ZrO2 and C that were mixed by high-energy ball milling. Powders were milled for times from 0 to 120 min in air. As milling time increased, the surface area of the powders increased, indicating significant particle size reduction. Milled powders were reacted at 1600 °C and then densified by spark plasma sintering at 2000 °C, which was sufficient to convert the starting powders to zirconium carbide. Unmilled powders did not reach full density. Milled powders reached full density, but ZrO2 impurities were found for specimens prepared from powders milled …

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Additive Manufacturing Of (Mgconicuzn)O High-Entropy Oxide Using A 3d Extrusion Technique And Oxide Precursors, Ruoyu Chen, Saisai Li, Qingfeng Yan, Haiming Wen Jan 2023

Additive Manufacturing Of (Mgconicuzn)O High-Entropy Oxide Using A 3d Extrusion Technique And Oxide Precursors, Ruoyu Chen, Saisai Li, Qingfeng Yan, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

This report presents an additive manufacturing approach, for the first time, to producing high-entropy oxides (HEOs) using a 3D extrusion-based technique with oxide precursors. The precursors were prepared by a wet chemical method from sulfates. Additives were utilized to optimize the rheological properties of the printing inks with these precursors, and the properties of the printed HEOs were improved by increasing the solid content of the inks. When ink with a solid content of 78 wt% was used for printing, the resulting HEO exhibited a relative density of 92% and a high dielectric constant after undergoing pressure less sintering at …

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High-Temperature Interactions Between Titanium Alloys And Strontium Zirconate Refractories, R. Sharon Uwanyuze, Baris Yavas, Jiyao Zhang, Janos E. Kanyo, Lesley D. Frame, Rainer J. Hebert, Stefan Schafföner, S. Pamir Alpay Jan 2023

High-Temperature Interactions Between Titanium Alloys And Strontium Zirconate Refractories, R. Sharon Uwanyuze, Baris Yavas, Jiyao Zhang, Janos E. Kanyo, Lesley D. Frame, Rainer J. Hebert, Stefan Schafföner, S. Pamir Alpay

Materials Science and Engineering Faculty Research & Creative Works

We investigated interactions between Ti6Al4V alloys and strontium zirconate (SrZrO3) ceramic to assess its potential as a refractory mold material in investment casting. We developed a robust yet simple procedure to examine both the liquid–solid and solid–solid interactions using pellets in drop casting and diffusion couple methods. Reaction layers were characterized using optical microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), and x-ray diffraction (XRD). The results were compared to alumina (Al2O3) which is still a common refractory ceramic for molds in investment casting. Our findings indicate that Ti6Al4V surfaces in contact with …

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Strength Retention Of Single-Phase High-Entropy Diboride Ceramics Up To 2000°C, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Yue Zhou, Jincheng Bai Jan 2023

Strength Retention Of Single-Phase High-Entropy Diboride Ceramics Up To 2000°C, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Yue Zhou, Jincheng Bai

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties of single-phase (Hf0.2,Nb0.2,Ta0.2,Ti0.2,Zr0.2)B2 ceramics with high purity were investigated. The resulting ceramics had relative density greater than 99%, and an average grain size of 4.3 ± 1.6 μm. At room temperature (RT), the Vickers hardness was 25.2 ± 0.6 GPa at a load of 0.49 N, Young's modulus was 551 ± 7 GPa, fracture toughness was 4.5 ± 0.4 MPa m1/2, and flexural strength was 507 ± 10 MPa. Flexural strength increased by more than 50% from 507 ± 10 MPa at RT to 776 ± …

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Improving Strength And Microstructure Of Sic Reticulated Porous Ceramic Through In-Situ Generation Of Sic Whiskers Within Hollow Voids, Ruoyu Chen, Kunshi Xie, Haipeng Zhu, Qun He, Saisai Li, Haiming Wen Jan 2023

Improving Strength And Microstructure Of Sic Reticulated Porous Ceramic Through In-Situ Generation Of Sic Whiskers Within Hollow Voids, Ruoyu Chen, Kunshi Xie, Haipeng Zhu, Qun He, Saisai Li, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

SiC Reticulated Porous Ceramic with Excellent Strength and High-Density Ceramic Struts Was Successfully Prepared using the Polymer Replica Method, Followed by Pressureless Sintering under a Buried Charcoal Atmosphere. First, a Polyurethane (PU) Template Was Coated with a Si Slurry and Then a SiC-Containing Slurry, and Subsequently Heated under the Buried Charcoal Atmosphere. to Ensure Excellent Coating Ability of the Slurries, the Viscosity, Thixotropy, and Yield Stresses of the Si Slurry Were Optimized by Adjusting the Content of the Thickening Agent. during Heating, Si in the Coating Layer Reacted with the Residual C and CO Gas from the PU Template and …

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Phenomenological Analysis Of Surface Degradation Of Metallic Materials In Extreme Environment, Simon N. Lekakh, Oleg Neroslavsky Jan 2023

Phenomenological Analysis Of Surface Degradation Of Metallic Materials In Extreme Environment, Simon N. Lekakh, Oleg Neroslavsky

Materials Science and Engineering Faculty Research & Creative Works

The resistance to surface degradation in metallic alloys plays an important role for the lifetime of the components working in harsh environments. The mechanisms involved in degradation of metallic surface in a high-temperature aggressive gaseous atmosphere include the following: forming adherent to the surface multiphase oxide layer, partial spallation, and possible vaporization of formed compounds. The governing equation, which describes a parabolic growth of adherent layer, time-dependent vaporization, and cross-linked to instantaneous thickness of adherent layer spallation rate, was suggested and analyzed. The several relationships between the kinetic constants were defined from analysis of the governing equation. Design of routes …

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Real-Time Air Gap And Thickness Measurement Of Continuous Caster Mold Flux By Extrinsic Fabry-Perot Interferometer, Abhishek Prakash Hungund, Hanok Tekle, Bohong Zhang, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

Real-Time Air Gap And Thickness Measurement Of Continuous Caster Mold Flux By Extrinsic Fabry-Perot Interferometer, Abhishek Prakash Hungund, Hanok Tekle, Bohong Zhang, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Mold Flux plays a critical role in continuous casting of steel. Along with many other functions, the mold flux in the gap between the solidifying steel shell and the mold serves as a medium for controlling heat transfer and as a barrier to prevent shell sticking to the mold. This manuscript introduces a novel method of monitoring the structural features of a mold flux film in real-time in a simulated mold gap. A 3-part stainless-steel mold was designed with a 2 mm, 4 mm and, 6 mm step profile to contain mold flux films of varying thickness. An Extrinsic Fabry-Perot …

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Effect Of Annealing Time On Texture Evolution Of Fe–3.4 Wt% Si Nonoriented Electrical Steel, Yizhou Du, Ronald J. O'Malley, Mario F. Buchely, Paul Kelly Jan 2023

Effect Of Annealing Time On Texture Evolution Of Fe–3.4 Wt% Si Nonoriented Electrical Steel, Yizhou Du, Ronald J. O'Malley, Mario F. Buchely, Paul Kelly

Materials Science and Engineering Faculty Research & Creative Works

Herein, the Effect of Annealing Time on the Texture Evolution in Fe–3.4 Wt.% Si Non-Oriented Electrical Steel is Investigated. Strip Samples Are Cast using a Vacuum Sampling Method, Which Simulate the Solidification Conditions of an Industrial Twin Roll Thin Strip Casting (TRSC) Process. As-Cast Samples with Different Carbon and Sulfur (C&S) Levels Are Hot Rolled (HR) with Varying Levels of Hot Deformation, Cold Rolled (CR) to 0.35 Mm Thickness, and Then Annealed at 1050 °C for Different Holding Times (1, 6, 24 H). to Fe–3.4 Wt.% Si Non oriented Electrical Steel, the Observed Texture Evolution Can Be Divided into Different …

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Advancing Aluminum Casting Optimization With Real-Time Temperature And Gap Measurements Using Optical Fiber Sensors At The Metal-Mold Interface, Bohong Zhang, Abhishek Prakash Hungund, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Muhammad Roman, Ronald J. O'Malley, Laura Bartlett, Rex E. Gerald, Jie Huang Jan 2023

Advancing Aluminum Casting Optimization With Real-Time Temperature And Gap Measurements Using Optical Fiber Sensors At The Metal-Mold Interface, Bohong Zhang, Abhishek Prakash Hungund, Dinesh Reddy Alla, Deva Prasaad Neelakandan, Muhammad Roman, Ronald J. O'Malley, Laura Bartlett, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Accurate measurement of interfacial heat transfer during casting solidification is crucial for optimizing metal solidification processes. The gap between the mold wall and the casting surface plays a significant role in heat transfer and cooling rates. In this study, two innovative fiber-optic sensors are employed to measure real-time mold gaps and thermal profiles during the solidification of A356 aluminum in a permanent mold casting. The experimental setup consists of a specially designed mold system made of unheated, uncoated tool steel, which facilitates easy installation of the fiber-optic sensors. An Extrinsic Fabry-Perot interferometric (EFPI) sensor is utilized to monitor the evolving …

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Impact Of Alumina-Based Binder On Formation Of Dense Strontium Zirconate Ceramics, Janos E. Kanyo, R. Sharon Uwanyuze, Jiyao Zhang, Rainer Hebert, Stefan Schafföner, Lesley Frame Jan 2023

Impact Of Alumina-Based Binder On Formation Of Dense Strontium Zirconate Ceramics, Janos E. Kanyo, R. Sharon Uwanyuze, Jiyao Zhang, Rainer Hebert, Stefan Schafföner, Lesley Frame

Materials Science and Engineering Faculty Research & Creative Works

Strontium zirconate (SrZrO3) is a technical ceramic with potential for refractory applications due to its chemical stability at high temperatures, high melting temperature, and favorable thermal expansion coefficient. Practical use of SrZrO3 is limited by poor mechanical strength relative to ceramics such as alumina (Al2O3). Sintering of SrZrO3 with a hydratable Al2O3 binder is investigated as a method for improving mechanical performance. Density, phase composition, thermomechanical properties, and chemical stability in contact with alloys up to 1350 °C are considered. Results are compared with SrZrO3 samples formed using a traditional polyvinyl alcohol (PVA) binder. SrZrO3 reacts with alumina during sintering …

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Residual Stress Distribution, Distortion, And Crack Initiation In Conventional And Intensive Quench Practices, Kingsley Tochukwu Amatanweze, Mario F. Buchely, Viraj Ashok Athavale, Laura Bartlett, Ronald J. O'Malley, Toshi Suzuki Jan 2023

Residual Stress Distribution, Distortion, And Crack Initiation In Conventional And Intensive Quench Practices, Kingsley Tochukwu Amatanweze, Mario F. Buchely, Viraj Ashok Athavale, Laura Bartlett, Ronald J. O'Malley, Toshi Suzuki

Materials Science and Engineering Faculty Research & Creative Works

This study evaluates the effect of two different quench practices on distortion, sensitivity to quench cracking, development and distribution of residual stress, microstructural uniformity, and hardenability of standardized test castings. Navy C-rings made of AISI 4340 were quenched in this experiment. Some rings were quenched in a conventional draft tube immersion quench bath, and others were quenched in an intensive quench spray system to compare with the results from the conventional immersion quench bath. The rings were measured with a coordinate measuring machine, for distortion and flatness, before and after quenching. Hardness profiles of the quenched rings showed through hardness …

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Microstructure Evolution And Austenitic Grain Refinement Of Ti-Modified High Mn Steels During Solution Annealing Heat Treatment, Abhinav Karanam, Arnab Sarkar, Erik Nenzen, Viraj Ashok Athavale, Mark Watson, Laura Nicole Bartlett, Lukas Bichler Jan 2023

Microstructure Evolution And Austenitic Grain Refinement Of Ti-Modified High Mn Steels During Solution Annealing Heat Treatment, Abhinav Karanam, Arnab Sarkar, Erik Nenzen, Viraj Ashok Athavale, Mark Watson, Laura Nicole Bartlett, Lukas Bichler

Materials Science and Engineering Faculty Research & Creative Works

Austenitic high manganese (Mn) steels are often used in harsh environments due to their high toughness and wear resistance. Heat treatments are performed to engineer the microstructure of the steels and optimize their performance for the desired service conditions. This study investigated the effect of titanium (Ti) and heat treatment on the microstructure of cast high Mn steel (HMS) alloys. The results reveal that Ti addition contributed to grain refinement in the as cast and heat-treated conditions. In-situ observation of microstructure evolution up to 1125 °C confirmed the stability of precipitated TiC particles, while revealing a new mechanism of grain …

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Constructing A Fine Dispersion And Chemical Interface Based On An Electrostatic Self-Assembly And Aqueous Phase Compound In Go/Sio2/Sbr Composites To Achieve High-Wear Resistance In Eco-Friendly Green Tires, Rui Zhang, Jiaye Li, Stephen Jerrams, Shui Hu, Shipeng Wen, Ligun Zhang Jan 2023

Constructing A Fine Dispersion And Chemical Interface Based On An Electrostatic Self-Assembly And Aqueous Phase Compound In Go/Sio2/Sbr Composites To Achieve High-Wear Resistance In Eco-Friendly Green Tires, Rui Zhang, Jiaye Li, Stephen Jerrams, Shui Hu, Shipeng Wen, Ligun Zhang

Articles

The hazard to the ecosystem caused by rubber microparticles generated from tire abrasion has been a constant concern. Therefore, to protect this ecosystem, the development of a tire tread with high abrasion resistance is especially significant. Herein, γ-aminopropyltriethoxysilane (APTES) was used to modify graphene oxide (GO) and silica (SiO2) to obtain GO and SiO2 with positive charges (NG and NS). Furthermore, NG and NS were electrostatically self-assembled by using maleic anhydride (MAH) hydrolysis, thereby obtaining composite particles (NG-NS) with “bridged structures”. Also, the NG-NS/styrene butadiene rubber (SBR) compounds possessing fine dispersion of NG-NS were prepared by the aqueous compounding method. …

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