Materials Science and Engineering Commons^™

Tensile Properties Of High-Strength Connecting Rod Bolts, Leland K. Lam

Materials Engineering

Oliver Racing Parts (ORP) is looking to optimize the manufacturing process for high-strength connecting rod bolts. A high yield strength is desired for the bolts because deformation would result in a loss of engine performance. A high tensile strength is also necessary to prevent catastrophic failure if deformation occurs. A high ductility as a proxy for toughness is attractive for resisting crack nucleation and growth during cyclic loading. Bolts were made of MP35N, a nickel-cobalt multiphase alloy; MLX-17, a precipitation hardenable stainless steel; 8740, a low alloy steel; and H11, a chromium hot-work tool steel. The temperature of the most …

Straightening Of Investment Casting Ni-Based Superalloys, Silvia Squillaci, Janessa Cabrera

Materials Engineering

Samples belonging to four different designs of afterburner flaps, available in the as-cast, solutionized and aged conditions, underwent 4-point bend testing to fracture to investigate straightening. The average maximum load values of the second design samples in the as-cast, solutionized and aged conditions were respectively 33 kN, 29 kN and 27 kN. Regarding the fourth design samples, the average maximum load for the as-cast, solutionized and aged conditions were respectively 23 kN, 28 kN, and 25 kN. The other parameter measured during testing was the maximum extension at fracture. All as-cast samples belonging to the second design fractured at values …

Mechanical Testing Protocol For Characterizing Composite Lamina Pre-Pregs, Kenneth Blain Ainslie, Joshua Gustav Brinkmann

Materials Engineering

Zodiac Aerospace currently employs finite element analysis (FEA) computer models to predict the material behavior of its composite products. The objective of this project was to develop a testing protocol for obtaining detailed material property data to use in these FEA models. With accurate material data, FEA models can reduce the need for expensive physical testing and achieve timely troubleshooting when testing complex components. The specific material characterized in this project was an 8-satin weave fiberglass phenolic pre-preg used as the facesheet material in many of Zodiac’s sandwich panel composites. The developed testing protocol involved mechanical testing of lamina and …

Effect Of Composition And Build Direction On Additively Manufactured Hastelloy X Alloys, Justin A. Spitzer, Jeffrey T. Schloetter, Sarah Zerga

Materials Engineering

Microcracking has caused premature failure and reduction in properties in additively manufactured (AM) Hastelloy X. The purpose of this research is to meet or exceed the mechanical properties of wrought Hastelloy X by modifying the composition and build direction of Hastelloy X manufactured using Direct Metal Deposition (DMD). Tensile testing, scanning electron microscopy (SEM), and metallography were performed on the samples. ANOVA was used to analyze the dependence that the properties had on build direction and composition. The nominal composition wrought samples had a yield strength of 310.1 MPa and a 60.79% Elongation. Alloy P60-X18 in a horizontal build had …

Comparison Of Intrusive And Non-Intrusive Methods For Corrosion Monitoring Of Fuel Processing Systems, Armando Jacob Espinoza, Thomas Conner Field

Materials Engineering

This presentation contains an assessment of the best overall corrosion monitoring device, intrusive or non-intrusive, for use in the petrochemical industry. Corrosion in the petrochemical industry is a large issue because it causes a deterioration of pipe integrity in fuel processing systems. A reduction of pipe wall integrity due to corrosion could result in a leak or an explosion of fuel processing lines since those systems function at high pressures. The use of corrosion monitoring systems in the petrochemical industry helps to detect early signs of corrosion prior to failure so that proper maintenance can be performed to prevent catastrophe. …

Investigation Of A Method To Determine Mechanical Properties Of Integral Composite Hinges For Application In Foldable Skis, Jada Evers, Kathryn Johnson

Materials Engineering

No abstract provided.

Predicting Service Life Of 347 Stainless Steel Pipes By Carburization Rate Measurement, Tyler L. Sura

Materials Engineering

Chevron Corporation and other refiners face challenges predicting the service life of piping in coker furnaces. This is largely due to a build up coke on a single surface of the piping. This coke build up results in carbon penetration into the surface of the 347 stainless steel used for the pipes. Carbon penetration can lead to degradation of the surface and ultimately, the failure of the pipe. Current modeling software has difficulty predicting the influence of sulfur on the carbon penetration rate. This study aims to provide a baseline for further study into the subject. The carbon penetration rate …

Development Of Low Cost Braze Alloys For Aerospace Applications, Alyssa M. Elliott, Sandy Babich, Blake Whitmee

Materials Engineering

Non-precious metal braze alloys can help lower the cost of brazing, which is a commonly-used joining process in the aerospace industry. A-286, a stainless steel superalloy, and Inconel© 718, a nickel-based superalloy, are both commonly used alloys at Aerojet Rocketdyne. Both alloys were brazed into butt joints using nickel-based braze alloys: AMS 4776, 4777, and 4778. The brazed samples were machined into a modified version of the ASTM E8 subsize specimen samples and tensile tested to compare the strength and calculated elongation of the brazed samples to the base metals’ properties. All of the brazed samples fractured at the joint, …

The Magnetic, Electrical And Structural Properties Of Copper-Permalloy Alloys, Makram A. Qader, A. Vishina, Lei Yu, Cougar Garcia, Rakesh K. Singh, Nicholas D. Rizzo, Mengchu Huang, Ralph Chamberlin, Kirill Belashchenko, Mark Van Schilfgaarde, N. Newman

Kirill Belashchenko Publications

Copper-permalloy [Cu_1–x(Ni₈₀Fe₂₀)_x] alloy films were deposited by co-sputtering and their chemical, structural, magnetic, and electrical properties were characterized. These films are found to have favorable weak ferromagnetic properties for low temperature magnetoelectronic applications. Our results show that by varying the composition, the saturation magnetization (M_s) can be tuned from 700 emu/cm³ to 0 and the Curie temperature (T_c), can be adjusted from 900 K to 0 K. The M_s and T_c are found to scale linearly between x = 25% and 100%. Electronic structure calculations …

Bear Minimum: Ultralight Composite Bear Canister, Rama B. Adajian, Adam C. Eisenbarth

Mechanical Engineering

The ultralight backpacking community needs a strong, easy to use, safe bear canister that is lighter than current market products for trekking in the backcountry. A full design of the lid for the bear canister is to be completed. This includes the locking mechanism to ensure it is bear proof, the interface between the lid and the canister, and the structure of the lid so it passes the strength and weight specifications. The lid, along with the already designed canister body, is to be manufactured with formal documentation. The lid will initially be tested separately and then with the canister …

The Modification Of A Curtain Coating Formulation: A Study Of Rheology And Surface Tension, And Their Effect On Pitting, Samantha Leigh Schoenfelder

Masters Theses

When an undisclosed recycled fiber mill installed a “two-slotted” curtain coater to replace their air knife coater, a prominent defect arose known as “pitting,” which is also called pinholing or cratering. Pitting occurs when the coating of the sheet has small holes that mar its surface, which, when clustered together or larger in size, can cause print breakup during the printing process.

Through research, pitting is known to be caused by a boundary layer of air that gets laterally pulled in between the coating and board during their initial contact. Thus, rheological properties and the surface tension of the curtain …

Mitigation Of Corrosion Under Insulation (Cui) Of Carbon Steel Of Different Insulating Materials: A Literature Review And Testing Analysis, Michael Alexander Lowes

Materials Engineering

Equipment often found in refineries may be enveloped in insulation and weathering jackets to maintain internal processing temperatures. In many cases moisture from the environment will penetrate the weathering jacket and infiltrate the insulation, leaching corrosive ions to the surface of metal equipment, effectively creating a corrosion cell. The goal of this project is to investigate different insulating materials for their ability to inhibit corrosion under insulation (CUI). The inhibiting mechanism utilizes water ingress that leaches ions from the insulator to bond with the surface metal and create a passive layer, inhibiting any further corrosion. This study will follow ASTM …

Preliminary Investigations Into Selective Laser Melting, David Takeo Otsu

Master's Theses

Selective laser melting is a promising metallic additive manufacturing process with many potential applications in a variety of industries. Through a gracious donation made by Lawrence Livermore National Laboratory, California Polytechnic State University received and installed an SLM 125 HL selective laser melting machine in February 2017. As part of the initial setup effort, a preliminary machine verification study was conducted to evaluate the general print quality of the machine with default parameter settings. Coincidentally, the as-printed microstructure of SLM components was evaluated through nil strength fracture surface examination, an alternative to conventional polish-and-etch metallography. A diverse set of components …

Kinked Tensile Behavior Of Cold Worked Nitinol, Grant R. Caraway, Samuel J. Canovas

Materials Engineering

To characterize the decrease in ductility caused by an induced stress concentration as a function of various levels of cold work and heat treatment, Nitinol medical guide wires with a .004″ diameter were tested using both a standard, straight tensile test and a modified, bent tensile test. The ratio of the two break loads (bent:straight) for identically processed samples was used as a proxy for measuring the ductility of the guide wires: the higher the ratio, the more ductile the sample. The average break load ratio as a function of increased cold work, decreased from 1.27 to 0.91 for the …

Qualification Of Blue Laser Cutting Tool And Design Of Test Procedure For Determining Cutting Parameters, Gaia Righi

Materials Engineering

No abstract provided.

Invariant-Based Method For Improving Efficiency Of Mechanical Testing In Aerospace Certification Of Carbon Fiber-Epoxy Composites, Alyssa Rina Gruezo, Erika Gabrielle Hansen

Materials Engineering

The current challenge with qualification of carbon fiber composites in the aerospace industry would be the low efficiency of testing hundreds of samples. The Trace Theory strives to streamline the qualification process by utilizing a material’s Trace to predict properties of composites using Excel programs and basis data. To test this theory, predicted properties from the program, QuickLam, were compared to experimental data. Unidirectional 0° (T1), unidirectional 90° (T2), quasi-isotropic (T3), and hard quasi-isotropic (T4) laminates were made using HexTowR carbon fiber and TC250 resin provided by TenCate Advanced Composites. Tensile and compression tests were done according to ASTM D3039 …

Mini High Temperature Test Unit Final Design Report, Kevin Liu, Juan P. Castillo

Mechanical Engineering

Lawrence Livermore National Laboratory has invested considerable effort to develop new standard for nuclear grade HEPA filters that can withstand high temperatures along with methods to optimally test not only the experimental filter media, but also new frame seals and media binders. Therefore, LLNL in collaboration with Cal Poly has designed and built a Mini High Temperature Testing Unit (MHTTU) to recreate conditions observed during a fire and to test different materials in an effective, inexpensive, regulated and reliable method. The existing prototype was unable to achieve the ideal testing conditions of 1000°F air at the low flow rates of …

Reliability Test Fixture For Flexible Hybrid Electronics, Julia Akiko Roche, Maya Francesca Zumel Manzano, Paul Alfred Swartz

Mechanical Engineering

During the 2016-2017 school year, the Cal Poly NextFlex Group, in conjuncture with the Cal Poly Industrial and Manufacturing Engineering Department, was comprised of professors, undergraduate students, and graduate students all working towards the manufacturing of flexible hybrid electronics (FHEs). FHEs, which are comprised of a flexible plastic substrate (thermoplastic polyurethane), screen-printed silver ink, and a thin silicon wafer, have a wide range of potential applications. At the time of this project, FHEs and other flexible electronics did not have a set of test standards to characterize their mechanical and electrical properties. The Cal Poly NextFlex Group recruited three Cal …

Fate Of Conductive Ink Pigments During Recycling And Landfill Deposition Of Paper-Based Printed Electronics, James Edward Atkinson

Dissertations

Printed electronics (PE) are being developed as an alternative to traditional electronics, due to the more efficient use of materials and lower cost of production. The overall goal of this study was to understand how metallic pigments in conductive inks in PE are partitioned during landfill disposal and paper recycling conditions. The purpose is to assess the potential environmental impacts of PE landfilling in terms of metal leaching and to help develop new strategies for sequestering metallic ink components while paper-based PE are subjected to conventional paper recycling methods. The objective of this research is to study the fate of …

Corrosion Studies Of Stainless Steel Blades, Dhruv S. Kothari

Theses

Corrosion is a subject of interest to interdisciplinary research communities that includes fields of materials science, chemistry, physics, metallurgy and chemical engineering. In order to understand the mechanisms of corrosion and the function of corrosion inhibitors, the reactions at the interfaces between the corrosive electrolyte and a steel surface, particularly at the initial stages of the corrosion process, need to be described. Naturally, these reactions are strongly affected by the nature and properties of the steel surfaces. It is however seen that the majority of recent corrosion and corrosion-inhibition investigations are limited to electrochemical testing, with ex situ analysis of …

Smart Polymeric Temperature Sensors – For Biological Systems, Greenee Anilkumar Sinha

Theses

The damaged brain is vulnerable to increase in brain temperature after a severe head injury. Continuous monitoring of intracranial temperature depicts functionality essential to the treatment of brain injury Many innovations have been made in the biomedical industry relying on electronic implants in treating condition such as traumatic brain injury (TBI) or other cerebral diseases. Hence, a methodical and reliable way to measure the temperature is crucial to assess the patient’s situation. In this investigation, an analysis of various approaches to detect the change in the temperature due to resistance, current-voltage characteristics with respect to time has been evaluated. Also, …

Memorizing Chromic Response To Pressure, Maulik Kiritkumar Padh

Theses

Almost all appliances are prone to mechanical stress in one form or the other. An increasing dependence on machines in daily life calls for a need to increase their maintenance quality. Various materials, methods and configurations to observe mechanical pressure have been devised and this paper discusses one such technique. The use of gold nanoparticles in its one dimensional array causes plasmonic coupling between the nanoparticles, which when disrupted creates a plasmonic shift in its assembly. Such a film, when casted on a polymer with a known elastic limit, causes deformation by an application of stress. This forces the film …

Operating Temperature Of A Solar Thermal Stirling Engine, Spencer Beck

Senior Theses

This paper explores the relationship between the operating temperature and electricity production of a simple heat engine. A Stirling engine was designed and constructed which runs on solar thermal energy collected by a Fresnel lens. The surface area of the solar collector was varied. This manipulated the operating temperature of the Stirling engine in order to measure power output. The mechanical energy from the engine was converted to electricity using a DC motor running in reverse, acting like a generator, in conjunction with an Arduino for data collection. Although adjustments must be made in order to improve the efficiency of …

Thin Film Thermal Deposition At Various Pressures, James Kela Yee Keen Grace

Senior Theses

This research was to verify the hypothesis that resistivity of metal's thin film deposited in a low-pressure environment is the same as its solid material. Thermal Evaporation is a thin film deposition technique in which metal inside a vacuum is evaporated, then deposited onto a surface. Higher quality metal films are deposited when the vacuum pressure is lower. At higher pressures, more air molecules are trapped within the layers of metal, thus increasing scattering sites and increasing the resistance. However, reaching a lower pressure requires more time and effort. In this research, films were deposited at various pressures and resistivities …

Are Solar Panels A Viable Power Source For A Green Energy Vehicle?, Mason C. Adams

Senior Theses

A solar cell powered go-kart has been built and tested. The result shows using solar energy alone cannot meet the requirement of running a regular passenger car. This is due to the limited surface area of the passenger car. This thesis also discusses the operating principles of solar panels, the physics of P type and N type semiconductors, and the formation of the PN junction, as well as the solar current. Modifications of an existing go-kart are described in detail in this thesis. Suggestions for making green vehicles are discussed as well.

Observing Orbital Angular Momentum Transfer From Electron Vortex Beams To Matter, Hannah Devyldere

Senior Theses

It is possible to produce electron beams with non-zero orbital angular momentum. Such beams, known as electron vortex beams, are theoretically able to transfer their orbital angular momenta to matter, causing the matter to rotate. Nanoparticles in an aqueous solution were observed with an electron vortex beam to detect the transfer of orbital angular momentum in a low-friction environment. Observing the transfer of orbital angular momentum to particles in solution is difficult due to the necessity of imaging the particles through a liquid and the random movement of particles in the solution. Thus, orbital angular momentum transfer to matter could …

Ferroelectric-Semiconductor Systems For New Generation Of Solar Cells, Rahmatollah Eskandari

LSU New Orleans Theses and Dissertations

This dissertation includes two parts. In the first part the study is focused on the fabrication of multifunctional thin films for photovoltaic applications. There is no doubt about the importance of transforming world reliance from traditional energy resources, mainly fossil fuel, into renewable energies. Photovoltaic section still owns very small portion of the production, despite its fast growth and vast research investments. New methods and concepts are proposed in order to improve the efficiency of traditional solar cells or introduce new platforms. Recently, ferroelectric photovoltaics have gained interest among researchers. First objective in application of ferroelectric material is to utilize …

Desulfination By 2′-Hydroxybiphenyl-2-Sulfinate Desulfinase Proceeds Via Electrophilic Aromatic Substitution By The Cysteine-27 Proton, Inacrist Geronimo, Shawn R. Nigam, Christina M. Payne

Chemical and Materials Engineering Faculty Publications

Biodesulfurization is an attractive option for enzymatically removing sulfur from the recalcitrant thiophenic derivatives that comprise the majority of organosulfur compounds remaining in hydrotreated petroleum products. Desulfurization in the bacteria Rhodococcus erythropolis follows a four-step pathway culminating in C–S bond cleavage in the 2′-hydroxybiphenyl-2-sulfinate (HBPS) intermediate to yield 2-hydroxybiphenyl and bisulfite. The reaction, catalyzed by 2′-hydroxybiphenyl-2-sulfinate desulfinase (DszB), is the rate-limiting step and also the least understood, as experimental evidence points to a mechanism unlike that of other desulfinases. On the basis of structural and biochemical evidence, two possible mechanisms have been proposed: nucleophilic addition and electrophilic aromatic substitution. Density …

Current Understanding And Future Research Directions At The Onset Of The Next Century Of Sintering Science And Technology, Rajendra K. Bordia, Suk-Joong L. Kang, Eugene A. Olevsky

Publications

Sintering and accompanying microstructural evolution is inarguably the most important step in the processing of ceramics and hard metals. In this process, an ensemble of particles is converted into a coherent object of controlled density and microstructure at an elevated temperature (but below the melting point) due to the thermodynamic tendency of the particle system to decrease its total surface and interfacial energy. Building on a long development history as a major technological process, sintering remains among the most viable methods of fabricating novel ceramics, including high surface area structures, nanopowder-based systems, and tailored structural and functional materials. Developing new …

Nanostructured Dielectric Materials For High Energy Density Multi Layer Ceramic Capacitors, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

A high energy density multilayer ceramic capacitor, having at least two electrode layers and at least one substantially dense polycrystalline dielectric layer positioned therebetween. The at polycrystalline dielectric layer has an average grain size of less than about 300 nanometers, a particle size distribution of between about 150 nanometers and about 3 micrometers, and a maximum porosity of about 1 percent. The dielectric layer is selected from the group including TiO₂, BaTiO₃, Al₂O₃, ZrO₂, lead zirconium titanate, and combinations thereof and has a breakdown strength of at least about 1100 …