Materials Science and Engineering Commons^™

Computational Fluid Dynamics Study Of Molten Steel Flow Patterns And Particle-Wall Interactions Inside A Slide-Gate Nozzle By A Hybrid Turbulent Model, Mahdi Mohammadi-Ghaleni, Mohsen Asle Zaeem, Jeffrey D. Smith, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Melt flow patterns and turbulence inside a slide-gate throttled submerged entry nozzle (SEN) were studied using Detached–Eddy Simulation (DES) model, which is a combination of Reynolds–Averaged Navier–Stokes (RANS) and Large–Eddy Simulation (LES) models. The DES switching criterion between RANS and LES was investigated to closely reproduce the flow structures of low and high turbulence regions similar to RANS and LES simulations, respectively. The melt flow patterns inside the nozzle were determined by k–ε (a RANS model), LES, and DES turbulent models, and convergence studies were performed to ensure reliability of the results. Results showed that the DES model has significant …

Analysis Of Fatigue Crack Propagation In Welded Steels, Roberto Angelo Demarte

Master's Theses (2009 -)

This thesis presents the study of fatigue crack propagation in a low carbon steel (ASTM A36) and two different weld metals (AWS A5.18 and AWS A5.28). Fatigue crack propagation data for each weld wire is of interest because of its use for predicting and analyzing service failures. Fatigue crack growth test specimens were developed and fabricated for the low carbon steel base metal and for each weld wire. Weld specimens were stress relieved prior to fatigue testing. Specimens were tested on a closed-loop servo hydraulic test machine at two different load ratios. Fatigue test data was collected to characterize both …

Plasticized Polymer Coatings For Sh-Saw Sensors For High Sensitivity And Long-Term Monitoring Of Btex Analytes In Liquid Phase, Pintu Adhikari

Master's Theses (2009 -)

BTEX compounds (benzene, toluene, ethylbenzene, and xylene) are constituents of crude oil and hazardous to human health. Among them, benzene has the lowest maximum contaminant level for drinking water because of its carcinogenicity. Spills or leakage from underground storage tanks or hazardous waste sites can contaminate nearby groundwater with these volatile organic compounds. Therefore, it is very important to detect the presence of BTEX contamination as early as possible in order to start the remediation process and maintain a healthy environment. To develop an in-situ continuous monitoring sensor system, shear horizontal surface acoustic wave (SH-SAW) sensor devices are being investigated …

Effect Of Fiber Material On Ozone Removal And Carbonyl Production From Carpets, Omed A. Abbass, David J. Sailor, Elliott T. Gall

Mechanical and Materials Engineering Faculty Publications and Presentations

Indoor air quality is affected by indoor materials such as carpets that may act as sources and/or sinks of gas-phase air pollutants. Heterogeneous reactions of ozone with carpets may result in potentially harmful products. In this study, indoor residential carpets of varying fiber types were tested to evaluate their ability to remove ozone, and to assess their role in the production of carbonyls when exposed to elevated levels of ozone. Tests were conducted with six types of new unused carpets. Two sets of experiments were conducted, the first measured ozone removal and ozone deposition velocities, and the second measured primary …

Puddle Jumping: Spontaneous Ejection Of Large Liquid Droplets From Hydrophobic Surfaces During Drop Tower Tests, Babek Attari, Mark M. Weislogel, Andrew Paul Wollman, Yongkang Chen, Trevor Snyder

Mechanical and Materials Engineering Faculty Publications and Presentations

Large droplets and puddles jump spontaneously from sufficiently hydrophobicsurfaces during routine drop tower tests. The simple low-cost passive mechanism can in turn be used as an experimental device to investigate dynamic droplet phenomena for drops up to 104 times larger than their normal terrestrial counterparts. We provide and/or confirm quick and qualitative design guides for such “drop shooters” as employed in drop tower tests including relationships to predict droplet ejection durations and velocities as functions of drop volume, surface texture, surface contour, wettability pattern, and fluid properties including contact angle. The latter is determined via profile image comparisons with numerical …

Electronic Properties Of Mos2/Moox Interfaces: Implications In Tunnel Field Effect Transistors And Hole Contacts, Santosh Kc, Roberto Longo, Rafik Addou, Robert Wallace, Kyeongjae Cho

Faculty Publications

In an electronic device based on two dimensional (2D) transitional metal dichalcogenides (TMDs), finding a low resistance metal contact is critical in order to achieve the desired performance. However, due to the unusual Fermi level pinning in metal/2D TMD interface, the performance is limited. Here, we investigate the electronic properties of TMDs and transition metal oxide (TMO) interfaces (MoS2/MoO3) using density functional theory (DFT). Our results demonstrate that, due to the large work function of MoO3 and the relative band alignment with MoS2, together with small energy gap, the MoS2/MoO3 interface is a good candidate for a tunnel field effect …

Partial Oxidation Of Surrogate Jet-A Fuel Over Sio2 Supported Moo2, Shreya Shah, Oscar G. Marin-Flores, Chinnathambi Karthik, M. Grant Norton, Su Ha

Materials Science and Engineering Faculty Publications and Presentations

A SiO₂-supported MoO₂ nanoparticle catalyst was synthesized by a sol-gel method and tested as catalytic material for the partial oxidation of n-dodecane. MoO₂ nanoparticles supported on SiO₂ are °C, which is a typical reforming temperature for n-dodecane. The formation of Mo O Si bonds at the interface between MoO₂ nanoparticles and SiO₂ support appear to be responsible for the enhanced stability to sintering displayed by the nanoparticles. As a result of this particle size stabilization, SiO₂ supported MoO₂ nanoparticles show an improved reforming activity in terms of syngas generation …

Degradation Of Carbon Fiber Reinforced Polymer And Graphite By Laser Heating, Nicholas C. Herr

Theses and Dissertations

The availability of high power, diode pumped solid state and fiber lasers at powers 10 kW and shorter wavelengths (1.07 µm) has invigorated the development of tactical laser weapons. This shift to tactical missions greatly increases the variety of potential targets including carbon fiber reinforced polymers and related materials. The complexity of laser-material interactions has driven a historical reliance on live-fire testing and empirical models, but this becomes more difficult as the number of target materials grow. This dissertation combines thermal imagery and existing thermal models of the fire response of composite materials to develop a hybrid modeling approach of …

Corrosion Fatigue Crack Growth Behavior At Notched Hole In 7075-T6 Under Different Biaxial Stress Ratios, Khalid A. Alghamdi

Theses and Dissertations

This thesis presents the results of a study to quantify the effects of biaxial loading on fatigue crack behavior in both air and saltwater (3.5% NaCl) environments from pre-cracked notched circular hole in a 7075-T6 cruciform specimen using a fracture mechanics approach. With stress ratio of R = 0.5, the crack growth behavior was investigated under fatigue loading with 0.5, 0, -0.5, and -1 biaxial stress ratio lambda. The crack propagation was monitored using optical microscopy. Finite Element Analysis was performed using the different stress ranges and stress ratios with various crack sizes to compute of stress intensity factors (delta …

Effect Of Stress Ratio On Fatigue Crack Growth Rate At Notched Hole In 7075-T6 Aluminum Alloy Under Biaxial Fatigue, Reja Alshahrani

Theses and Dissertations

This research investigates the behavior of fatigue crack growth rate in both laboratory air and saltwater (3.5% NaCl) environments for notched cruciform specimen made from 7075-T6 aluminum alloy sheet at different stress ratios. With biaxility ratio of 1, and frequency of applied load of 10 Hz, the crack growth behavior was investigated under in-plane biaxial tension-tension fatigue with 0.1, 0.5, 0.7 stress ratios and then compared them to study the effect of stress ratio on the crack growth rate. Finite Element Analysis (FEA) was used to calculate cyclic variation of stress intensity factors (delta K) at the crack tips. The …

Nonlinear Machine Learning And Design Of Reconfigurable Digital Colloids, Andrew W. Long, Carolyn L. Phillips, Eric Jankowski, Andrew L. Ferguson

Materials Science and Engineering Faculty Publications and Presentations

Digital colloids, a cluster of freely rotating “halo" particles tethered to the surface of a central particle, were recently proposed as ultra-high density memory elements for information storage. Rational design of these digital colloids for memory storage applications requires a quantitative understanding of the thermodynamic and kinetic stability of the configurational states within which information is stored. We apply nonlinear machine learning to Brownian dynamics simulations of these digital colloids to extract the low-dimensional intrinsic manifold governing digital colloid morphology, thermodynamics, and kinetics. By modulating the relative size ratio between halo particles and central particles, we investigate the size-dependent configurational …

High-Performance And Flexible Thermoelectric Films By Screen Printing Solution-Processed Nanoplate Crystals, Tony Varghese, Courtney Hollar, Joseph Richardson, Nicholas Kempf, Chao Han, Pasindu Gamarachchi, David Estrada, Yanliang Zhang

Materials Science and Engineering Faculty Publications and Presentations

Screen printing allows for direct conversion of thermoelectric nanocrystals into flexible energy harvesters and coolers. However, obtaining flexible thermoelectric materials with high figure of merit ZT through printing is an exacting challenge due to the difficulties to synthesize high-performance thermoelectric inks and the poor density and electrical conductivity of the printed films. Here, we demonstrate high-performance flexible films and devices by screen printing bismuth telluride based nanocrystal inks synthesized using a microwave-stimulated wet-chemical method. Thermoelectric films of several tens of microns thickness were screen printed onto a flexible polyimide substrate followed by cold compaction and sintering. The n-type films demonstrate …

Fusion Of Renewable Ring Resonator Lasers And Ultrafast Laser Inscribed Photonic Waveguides, Hengky Chandrahalim, Stephen C. Rand, Xudong Fan

Faculty Publications

We demonstrated the monolithic integration of reusable and wavelength reconfigurable ring resonator lasers and waveguides of arbitrary shapes to out-couple and guide laser emission on the same fused-silica chip. The ring resonator hosts were patterned by a single-mask standard lithography, whereas the waveguides were inscribed in the proximity of the ring resonator by using 3-dimensional femtosecond laser inscription technology. Reusability of the integrated ring resonator – waveguide system was examined by depositing, removing, and re-depositing dye-doped SU-8 solid polymer, SU-8 liquid polymer, and liquid solvent (toluene). The wavelength reconfigurability was validated by employing Rhodamine 6G (R6G) and 3,3′-Diethyloxacarbocyanine iodide (CY3) …

Protective Conversion Coating On Mixed-Metal Substrates And Methods Thereof, Matthew O'Keefe, Surender Maddela

Materials Science and Engineering Faculty Research & Creative Works

Mixed-metal automotive vehicle bodies-in-white comprising ferrous metal surfaces, zinc surfaces, aluminum alloy surfaces, and magnesium alloy surfaces are cleaned and immersed in an aqueous bath comprising an adhesion promoter and an aqueous electrocoat bath (the adhesion promoter may be in the electrocoat bath. The adhesion promoter, which may be a cerium salt, is selected to react with each metal in the body surfaces to form an oxide layer that provides corrosion resistance for the surface and adherence for the deposited polymeric paint coating. The body is cathodic in the electrocoat deposition.

Gc Verification Of The Spacecraft Atmosphere Monitor, Jessica S. Castro, Richard D. Kidd, Jeffrey D. Hein

STAR Program Research Presentations

International Space Station crew members face the unique challenge of maintaining air quality due to the volatile organic compounds (VOCs) that have the potential to accumulate at unsafe levels. The Spacecraft Atmosphere Monitor (SAM) is a miniature gas chromatograph/mass spectrometer (GCMS) designed to measure major constituents (such as N₂, O₂ and CO₂) and trace VOCs within the cabin of the spacecraft. The gas chromatograph is responsible for separating the sample into its components in order to be characterized. The oven of the gas chromatograph must reach a temperature of 150°C in order to heat constituents …

Local Writing Of Exchange Biased Domains In A Heterostructure Of Co/Pd Pinned By Magnetoelectric Chromia, Uday Singh, William Echtenkamp, M. Street, Christian Binek, Shireen Adenwalla

Shireen Adenwalla Papers

The writing of micrometer-scaled exchange bias domains by local, laser heating of a thin-film heterostructure consisting of a perpendicular anisotropic ferromagnetic Co/Pd multilayer and a (0001) oriented film of the magnetoelectric antiferromagnet Cr₂O₃ (chromia) is reported. Exchange coupling between chromia’s boundary magnetization and the ferromagnet leads to perpendicular exchange bias. Focused scanning magneto-optical Kerr measurements are used to measure local hysteresis loops and create a map of the exchange bias distribution as a function of the local boundary magnetization imprinted in the antiferromagnetic pinning layer on field cooling. The robust boundary magnetization of the Cr₂O …

Acoustic Management Of Library Fishbowls, Zachary J. Lilley

Materials Engineering

The purpose of this project is to aid the Cal Poly Robert E. Kennedy library in modifying the “fishbowl” study spaces to more effectively maintain the desirable sound that is generated within the fishbowls while avoiding the entrance and exit of excess noise to and from the fishbowls. A collaboration between the Materials Engineering Department and the Architecture Department provided the combined expertise needed to design, test, and install a prototype acoustic treatment in fishbowl 216-R in consultation with the Cal Poly Library as the voice of the customer. The fishbowl’s undesirable acoustic properties can be attributed to the hard …

High-Performance Self-Powered Photodetectors Based On Zno/Zns Core-Shell Nanorod Arrays, Hailing Lin, Lin Wei, Cuncun Wu, Yanxue Chen, Shishen Yan, Liangmo Mei, Jun Jiao

Mechanical and Materials Engineering Faculty Publications and Presentations

In recent years, there is an urgent demand for high-performance ultraviolet photodetectors with high photosensitivity, fast responsivity, and excellent spectral selectivity. In this letter, we report a self-powered photoelectrochemical cell-type UV detector using the ZnO/ZnS core-shell nanorod array as the active photoanode and deionized water as the electrolyte. This photodetector demonstrates an excellent spectral selectivity and a rapid photoresponse time of about 0.04 s. And the maximum responsivity is more than 0.056 (A/W) at 340 nm, which shows an improvement of 180 % compared to detectors based on the bare ZnO nanorods. This improved photoresponsivity can be understood from the …

Experimental Investigation On Flow Characteristics Of A Four-Wing Micro Air Vehicle, Lisong Shi, Chunkit Uy, Shih K. Huang, Zifeng Yang, George P.G. Huang, Chihyung Wen

Mechanical and Materials Engineering Faculty Publications

The aim of current research work on micro air vehicles is to realize their autonomous control, i.e. building a library for a lookup table that would apply to micro electronics. In doing so, comprehensive flight tests need to be carried out. In this study, a four-wing flapping MAV is built and a multi-discipline approach is used to design the MAV model. Precision manufacturing technology is introduced here. The finished micro air vehicle has a weight of 8 g and is tested for flight by remote control. The micro air vehicle can perform both hovering and forward flight with high maneuverability. …

Inquiry Of Graphene Electronic Fabrication, John Rausch Greene

Master's Theses

Graphene electronics represent a developing field where many material properties and devices characteristics are still unknown. Researching several possible fabrication processes creates a fabrication process using resources found at Cal Poly a local industry sponsor. The project attempts to produce a graphene network in the shape of a fractal Sierpinski carpet. The fractal geometry proves that PDMS microfluidic channels produce the fine feature dimensions desired during graphene oxide deposit. Thermal reduction then reduces the graphene oxide into a purified state of graphene. Issues arise during thermal reduction because of excessive oxygen content in the furnace. The excess oxygen results in …

Preparation And Microstructure Of Machinable Al2O3/Mica Composite By Ball Milling And Hot-Press Sintering, Qingbo Tian, Deyu Kong, Tongguang Zhai

Chemical and Materials Engineering Faculty Publications

A machinable α-Al₂O₃/mica composite was prepared by hot-press sintering. In this experiment, a mica-contained glass ceramic in the MgO-Al₂O₃-SiO₂-F glassy system was employed and the base glass powders were obtained by traditional melting-quenched method. Then, α-Al₂O₃ milling swarf was introduced by medium α-alumina milling ball to the glass powders. The test results indicate that the composites consist of mica crystal and mullite crystal, which are precipitated in the base glass. The α-Al₂O₃ shows an irregular polygon, which is inlayed in the base material. With …

Broad-Spectrum Antibacterial Characteristics Of Four Novel Borate-Based Bioactive Glasses, Megan Ottomeyer, Ali Mohammadkah, D. E. Day, David J. Westenberg

Materials Science and Engineering Faculty Research & Creative Works

Bioactive glasses have been developed for medical applications in the body for bone and tissue repair and regeneration. We have developed a borate-containing bioactive glass (13-93B3, referred to as B3), which is undergoing clinical trials to assess its wound-healing properties. To complement the healing properties of B3, metal ion dopants have been added to enhance its antimicrobial properties. Bioactive glasses doped with silver, gallium or iodine ions were found to have broad spectrum antimicrobial effects on clinically relevant bacteria including MRSA. While the B3 glass alone was sufficient to produce antibacterial effects on select bacteria, adding dopants enhanced the broad-spectrum …

Lengthscale Effects On Exchange Coupling In Co-Pt L10 + L12 Nanochessboards, Eric P. Vetter, Liwei D. Geng, Priya Ghatwai, Dustin A. Gilbert, Yongmei M. Jin, William A. Soffa, Jerrold A. Floro

Michigan Tech Publications, Part 1

The Co-Pt nanochessboard is a quasi-periodic, nanocomposite tiling of L10 and L12 magnetic phases that offers a novel structure for the investigation of exchange coupling, relevant to permanent magnet applications. Periodicity of the tiling is controlled by the rate of cooling through the eutectoid isotherm, resulting in control over the L10-L12 exchange coupling. First order reversal curve analysis reveals a transition from partial coupling to nearly complete exchange-coupling in a Co40.2Pt59.8 nanochessboard structured alloy as the periodicity is reduced below the critical correlation length. Micromagnetic simulations give insights into how exchange coupling manifests in the tiling, and its impact on …

Application Of Inkjet Printing Technology To Flexible Batteries, Yuan Gu

Dissertations

Printing technologies have been considered as alternative methods to fabricate thin films in recent years. More and more functional devices like resistors, sensors, antennas and even energy storage devices have been fabricated by printing technologies. As a typical digital printing technology, inkjet printing has much more advantages over the traditional mechanical printing technologies such as: low cost, computer controllable shape design and precise deposition. In this investigation, application of inkjet printing is used to fabricate conductive tracks and rechargeable lithium ion batteries.

Particle free silver ink is developed to solve this problem. In this research, silver complex solution is printed …

Reconfigurable Liquid Attenuated Collimator, Larry W. Burggraf, Benjamin R. Kowash, Jack G. M. Fitzgerald

AFIT Patents

A reconfigurable radiographic aperture mask collimator apparatus includes a body portion configured to receive an attenuating liquid having a first attenuation value per unit volume. The apparatus further includes a grid portion mated to a face of the body portion and a plurality of passageways each having a cross sectional area and a length. The plurality of passageways is disposed within the grid portion. A plurality of plugs is slidably disposed within the plurality of passageways, and each of the plurality of plugs has a second attenuation value per unit volume less than the first attenuation value. One of the …

Special Issue: Photoelectrochemistry And New Types Of Solar Cells, Chang-Jian Lin, Yong-Fang Li

Journal of Electrochemistry

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Cathode Buffer Layer For Improving Photovoltaic Performance Of Planar P-I-N Perovskite Solar Cells, Xiao-Dong Liu, Yong-Fang Li

Journal of Electrochemistry

Organic/inorganic hybrid metal halide perovskite semiconductor materials have drawn great attention for the application in solar cells in recent years because of their combined superior photoelectrical properties of inorganic semiconductors (with high dielectric constant and high charge carriers mobility) and organic semiconductors (with good solution processability and high absorbance). The power conversion efficiency (PCE) of the organometal halide perovskite solar cells (pero-SCs) based on CH₃NH₃PbI₃ has been increased dramatically in a few years from 3.8% to a certified 22.1%, primarily owing to the development of new interfacial materials, careful optimization of morphology, and perovskite crystallization …

Prospects Of D-Π-A Structured Porphyrins And Their Photoelectrochemical Application, Shuang-Shuang Liu, Jian-Feng Lu, Ming-Kui Wang

Journal of Electrochemistry

Porphyrins and their metalloderivatives are a class of compounds exhibiting a wide variety of interesting and highly useful properties, such as chlorophyll. Porphyrins are particularly interesting in photoelectrochemical applications due to their structural similarity to chlorophylls in natural photosynthetic systems, as well as their strong and tunable absorption properties. Recently, various porphyrins have been extensively studied for their applications in solar cells, photocatalytic hydrogen production, optical information storage and others. This review will focus on the unique physical and chemical properties of D-π-A structured porphyrins, and their photovoltaic performances in dye-sensitized solar cells. A brief discussion in the future development …

Fabrications Of Three Copper Sulfide Counter Electrodes And Their Influences On Photovoltaic Properties In Qdsscs, Xiao-Dan Hong, Zi-Jie Xu, Fa-Yin Zhang, Yu-Peng Li, Mei-Dan Ye, Chang-Jian Lin, Wen-Xi Guo

Journal of Electrochemistry

Quantum dot-sensitized solar cells (QDSSCs) have attracted intensive attention in scientific and industrial fields due to their high molar extinction coefficient, spectral tunability by particle size, ease of fabrication, and low cost. In the past years, semiconductor metal sulfides have attracted extensive attention because of their attractive physical and chemical properties for potential applications in many fields,such as PbS, CuS, CoS and CdS. In particular, copper sulfides have become a promising candidate for counter electrode materials in QDSSCs for their outstanding electrochemical and catalytic properties. In order to explore more stable and efficient copper sulfide counter electrode materials, in this …

Hydrothermal One-Step Synthesis Of Layered Nickel/Cobalt Double Hydroxide With Using Shape-Directing Agent And Homogeneous Precipitating Agent, Li-Wei Zhu, Yun-Hai Yan, Hui Jia, Run-Fen Liang

Journal of Electrochemistry

Nickel/cobalt double hydroxide (Ni/Co-DH) has been prepared by facile hydrothermal one-step synthesis method using hexamethylene tetramine (HMT) as a homogeneous precipitating agent and cetyltrimethylammonium bromide (CTAB) as a shape-directing agent. With the hydrolysis of HMT and the use of CTAB, the Ni/Co-DH could be synthesized without additional alkali source, and in the meantime, the Ni/Co-DH exhibited a controlled mesopore size of 13.4 nm and a large BET surface area of 93.6 m² •g^-1 . The X-ray diffraction (XRD) pattern displays that the Ni/Co-DH existed as a mixture of α-Ni(OH)₂-β-Co(OH)₂. The scanning electron microscope (SEM) …