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Materials Science and Engineering Faculty Research & Creative Works

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Full-Text Articles in Materials Science and Engineering

A Prediction Of Young's Modulus For Tin Containing Phosphate Glasses Using Quantitative Structural Information, Tatsuki Shimizu, Akira Saitoh, Uwe Hoppe, Grégory Tricot, Richard K. Brow May 2023

A Prediction Of Young's Modulus For Tin Containing Phosphate Glasses Using Quantitative Structural Information, Tatsuki Shimizu, Akira Saitoh, Uwe Hoppe, Grégory Tricot, Richard K. Brow

Materials Science and Engineering Faculty Research & Creative Works

A Rigid Unit Packing Fraction (RUPF) Model Was Used to Better Understand the Influence of Local Structural Units on the Young's Elastic Modulus (E) of Binary and Ternary Tin Phosphate Glasses. Quantitative Analyses of the Units that Constitute the Glass Structure, Obtained from X-Ray/neutron Diffraction and 31P MAS-NMR Spectroscopy, Were Used to Calculate Polyhedral Packing Fractions that, with Tabulated Bond Dissociation Energies, Were Used to Predict E based on a Modification of the Makashima-Mackenzie Relationship, Which Uses Ion Sizes to Calculate Packing Fractions. Predictions based on the RUPF Model Are Better Than Those based on Ion Sizes, and Extending the …

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A Hyperbaric Aerodynamic Levitator For Containerless Materials Research, Sydney E. Boland, Stephen K. Wilke, Jonathan A. Scott, Sarah M. Schlossberg, Alex Ivaschenko, Richard J.K. Weber, David W. Lipke May 2023

A Hyperbaric Aerodynamic Levitator For Containerless Materials Research, Sydney E. Boland, Stephen K. Wilke, Jonathan A. Scott, Sarah M. Schlossberg, Alex Ivaschenko, Richard J.K. Weber, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

A hyperbaric aerodynamic levitator has been developed for containerless materials research at specimen temperatures exceeding 2000 °C and pressures up to 10.3 MPa (1500 psi). This report describes the prototype instrument design and observations of the influence of specimen size, density, pressure, and flow rate on levitation behavior. The effect of pressure on heat transfer was also assessed by studying the heating and cooling behavior of levitated Al2O3 liquids. A threefold increase in the convective heat transfer coefficient was estimated as pressure increased to 10.3 MPa. The results demonstrate that hyperbaric aerodynamic levitation is a promising technique for containerless materials …

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Review Of Magnetic Properties And Texture Evolution In Non-Oriented Electrical Steels, Yizhou Du, Ronald J. O'Malley, Mario F. Buchely May 2023

Review Of Magnetic Properties And Texture Evolution In Non-Oriented Electrical Steels, Yizhou Du, Ronald J. O'Malley, Mario F. Buchely

Materials Science and Engineering Faculty Research & Creative Works

Electrical steels can be classified into two groups: grain-oriented (GO) and non-oriented (NGO) electrical steel. NGO electrical steels are mainly considered as core materials for different devices, such as electric motors, generators, and rotating machines. The magnetic properties and texture evolution of NGO electrical steels depend on multiple factors (such as chemical content, heat-treatment, and rolling process) making the development of new products a complex task. In this review, studies on the magnetic properties of NGO electrical steels and the corresponding texture evolution are summarized. The results indicate that further research is required for NGO electrical steels to ensure high …

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A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario F. Buchely, Haiming Wen Apr 2023

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario F. Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent Studies on Precipitation-Hardened High-Entropy Alloys (HEAs) Demonstrate their High Strength and Thermal Stability, Making Them Promising Materials for High-Temperature Structural Applications Such as Nuclear Reactors. However, Many Existing HEAs Contain Cobalt (Co), Which is Unsuitable for Nuclear Applications Because of the Long-Term Activation Issue of Co. Co is Also Expensive and Considered a Critical Material for Other Applications. Therefore, It is Desired to Exclude Co from the Composition. a Co-Free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA Was Developed and Studied in This Work. in Contrast to Previous Co-Free HEAs, This Alloy is …

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A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen Apr 2023

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent studies on precipitation-hardened high-entropy alloys (HEAs) demonstrate their high strength and thermal stability, making them promising materials for high-temperature structural applications such as nuclear reactors. However, many existing HEAs contain cobalt (Co), which is unsuitable for nuclear applications because of the long-term activation issue of Co. Co is also expensive and considered a critical material for other applications. Therefore, it is desired to exclude Co from the composition. a Co-free (Fe0.3Ni0.3Mn0.3Cr0.1)88Ti4Al8 HEA was developed and studied in this work. in contrast to previous Co-free HEAs, this alloy is close to Equi atomic in its composition and promises a more …

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Particle Migration In Large Cross-Section Ceramic On-Demand Extrusion Components, Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, Ming-Chuan Leu, Tieshu Huang Mar 2023

Particle Migration In Large Cross-Section Ceramic On-Demand Extrusion Components, Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, Ming-Chuan Leu, Tieshu Huang

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is a direct ink writing process which allows for the creation of near theoretically dense ceramic components with large cross-sections due to oil-assisted drying. Yttria-stabilized zirconia (YSZ) colloidal pastes (∼d50 ≲ 1 µm) were used in CODE to produce dense (multi-road infill and ≳ 98% relative density), large continuous volume (> 1 cm3), and high fidelity (nozzle diameters ≲ 1 mm) structural ceramic components. However, many of these printed components underwent significant particle migration after forming. The reason for this particle migration defect was investigated using the coffee-ring effect for dilute solutions and rheological methods for …

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Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas Mar 2023

Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas

Materials Science and Engineering Faculty Research & Creative Works

High-entropy (HE) ultra-high temperature ceramics have the chance to pave the way for future applications propelling technology advantages in the fields of energy conversion and extreme environmental shielding. Among others, HE diborides stand out owing to their intrinsic anisotropic layered structure and ability to withstand ultra-high temperatures. Herein, we employed in-situ high-resolution synchrotron diffraction over a plethora of multicomponent compositions, with four to seven transition metals, with the intent of understanding the thermal lattice expansion following different composition or synthesis process. As a result, we were able to control the average thermal expansion (TE) from 1.3 x 10−6 to 6.9 …

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Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas Mar 2023

Anisotropic Thermal Expansion In High-Entropy Multicomponent Alb2-Type Diboride Solid Solutions, Frédéric Monteverde, Mattia Gaboardi, Federico Saraga, Lun Feng, William Fahrenholtz, Gregory Hilmas

Materials Science and Engineering Faculty Research & Creative Works

High-entropy (HE) ultra-high temperature ceramics have the chance to pave the way for future applications propelling technology advantages in the fields of energy conversion and extreme environmental shielding. Among others, HE diborides stand out owing to their intrinsic anisotropic layered structure and ability to withstand ultra-high temperatures. Herein, we employed in-situ high-resolution synchrotron diffraction over a plethora of multicomponent compositions, with four to seven transition metals, with the intent of understanding the thermal lattice expansion following different composition or synthesis process. As a result, we were able to control the average thermal expansion (TE) from 1.3 x 10−6 to …

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Particle Migration In Large Cross-Section Ceramic On-Demand Extrusion Components, Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, Ming-Chuan Leu, Tieshu Huang Mar 2023

Particle Migration In Large Cross-Section Ceramic On-Demand Extrusion Components, Austin J. Martin, Wenbin Li, Jeremy Lee Watts, Gregory E. Hilmas, Ming-Chuan Leu, Tieshu Huang

Materials Science and Engineering Faculty Research & Creative Works

Ceramic On-Demand Extrusion (CODE) is a direct ink writing process which allows for the creation of near theoretically dense ceramic components with large cross-sections due to oil-assisted drying. Yttria-stabilized zirconia (YSZ) colloidal pastes (∼d50 ≲ 1 µm) were used in CODE to produce dense (multi-road infill and ≳ 98% relative density), large continuous volume (> 1 cm3), and high fidelity (nozzle diameters ≲ 1 mm) structural ceramic components. However, many of these printed components underwent significant particle migration after forming. The reason for this particle migration defect was investigated using the coffee-ring effect for dilute solutions and rheological methods for …

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Novel Effects Of Grain Size And Ion Implantation On Grain Boundary Segregation In Ion Irradiated Austenitic Steel, Andrew K. Hoffman, Yongfeng Zhang, Maalavan Arivu, Li He, Kumar Sridharan, Yaqiao Wu, Rinat K. Islamgaliev, Ruslan Z. Valiev, Haiming Wen Mar 2023

Novel Effects Of Grain Size And Ion Implantation On Grain Boundary Segregation In Ion Irradiated Austenitic Steel, Andrew K. Hoffman, Yongfeng Zhang, Maalavan Arivu, Li He, Kumar Sridharan, Yaqiao Wu, Rinat K. Islamgaliev, Ruslan Z. Valiev, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Nuclear Reactor Environments Are Extreme in Nature Due to the Combination of Exposure to Corrosive Coolant, Mechanical Stresses, and Neutron Irradiation Damage. This Combination of Environments Can Lead to Irradiation Induced/assisted Precipitation, Segregation, and Embrittlement Coupled with Enhanced Creep and Stress Corrosion Cracking. While Nanostructured Materials Are of Interest in a Variety of Applications Due to their Unique Properties Including High Mechanical Strength, for Nuclear Applications Nanostructured Materials Have the Added Benefit of Irradiation Resistance Due to the High-Volume Density of Sinks for Irradiation-Induced Defects. in This Study, We Show Unique Radiation-Induced Segregation (RIS) Behavior in Nanocrystalline 304 Stainless Steel …

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Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou Feb 2023

Synthesizing Ti–Ni Alloy Composite Coating On Ti–6al–4v Surface From Laser Surface Modification, Yitao Chen, Joseph William Newkirk, Frank W. Liou

Materials Science and Engineering Faculty Research & Creative Works

In This Work, a Ni-Alloy Deloro-22 Was Laser-Deposited on a Ti–6Al–4V Bar Substrate with Multiple Sets of Laser Processing Parameters. the Purpose Was to Apply Laser Surface Modification to Synthesize Different Combinations of Ductile TiNi and Hard Ti2Ni Intermetallic Phases on the Surface of Ti–6Al–4V in Order to Obtain Adjustable Surface Properties. Scanning Electron Microscopy, Energy Dispersion Spectroscopy, and X-Ray Diffraction Were Applied to Reveal the Deposited Surface Microstructure and Phase. the Effect of Processing Parameters on the Resultant Compositions of TiNi and Ti2Ni Was Discussed. the Hardness of the Deposition Was Evaluated, and Comparisons with …

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Methods For Determining The Infrared Complex Refractive Indices N(Λ) And K(Λ) From Organic Solid Powders: Comparison Of A Sucrose Single Crystal And A Pressed Pellet, Michael O. Yokosuk, Danielle L. Saunders, Charles Tom Resch, Jeremy D. Erickson, Charmayne E. Lonergan, Sarah D. Burton, Mark E. Bowden, Kelly A. Peterson, Timothy J. Johnson, Tanya L. Myers Jan 2023

Methods For Determining The Infrared Complex Refractive Indices N(Λ) And K(Λ) From Organic Solid Powders: Comparison Of A Sucrose Single Crystal And A Pressed Pellet, Michael O. Yokosuk, Danielle L. Saunders, Charles Tom Resch, Jeremy D. Erickson, Charmayne E. Lonergan, Sarah D. Burton, Mark E. Bowden, Kelly A. Peterson, Timothy J. Johnson, Tanya L. Myers

Materials Science and Engineering Faculty Research & Creative Works

There exists a need to measure optical constants n and k for many materials, especially organic solids in the infrared spectral region, but at present, there are only two established methods for making such measurements: single-angle (SA) reflectance and infrared spectroscopic ellipsometry (IRSE). the former derives the n/k vectors via measurement of the change in the amplitude of light reflected from the sample and then uses the Kramers-Kronig transform, while the latter measures the change in polarization of the reflected light from the sample to derive n/k. Here we make a direct comparison between the n/k vectors derived from SA …

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Network Structures And The Properties Of Na-Ca-Sr-Borophosphate Glasses, Parker T. Freudenberger, Rebekah L. Blatt, Randall E. Youngman, Richard K. Brow Jan 2023

Network Structures And The Properties Of Na-Ca-Sr-Borophosphate Glasses, Parker T. Freudenberger, Rebekah L. Blatt, Randall E. Youngman, Richard K. Brow

Materials Science and Engineering Faculty Research & Creative Works

Borophosphate glasses were prepared with the nominal molar compositions 16Na2O-(24-y)CaO-ySrO-xB2O3-(60-x)P2O5 (mol%), where 0≤x≤60 and y=0, 12, and 24. Information about the compositional dependence of borate and phosphate site speciation and next nearest neighbor linkages was obtained by 11B and 31P MAS NMR and Raman spectroscopies, and by high pressure liquid chromatography (HPLC). With the initial replacement of P2O5 by B2O3, tetrahedral borate sites linked to four phosphate anions, B(ØP)4, are created in the glass structure, and the average phosphate anion becomes smaller as bridging PØP bonds are replaced by bridging PØB bonds. With further increases in the B2O3 content, borate …

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Network Structures And The Properties Of Na-Ca-Sr-Borophosphate Glasses, Parker T. Freudenberger, Rebekah L. Blatt, Randall E. Youngman, Richard K. Brow Jan 2023

Network Structures And The Properties Of Na-Ca-Sr-Borophosphate Glasses, Parker T. Freudenberger, Rebekah L. Blatt, Randall E. Youngman, Richard K. Brow

Materials Science and Engineering Faculty Research & Creative Works

Borophosphate glasses were prepared with the nominal molar compositions 16Na2O-(24-y)CaO-ySrO-xB2O3-(60-x)P2O5 (mol%), where 0≤x≤60 and y=0, 12, and 24. Information about the compositional dependence of borate and phosphate site speciation and next nearest neighbor linkages was obtained by 11B and 31P MAS NMR and Raman spectroscopies, and by high pressure liquid chromatography (HPLC). With the initial replacement of P2O5 by B2O3, tetrahedral borate sites linked to four phosphate anions, B(ØP)4, are created in the glass structure, and the average phosphate anion …

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The Effects Of Phosphorus Pentoxide Additions On The Thermal, Rheological, And Structural Properties Of Sodium Borosilicate Glass, K. L. Skerratt-Love, J. L. George, A. M.T. Bell, F. Sweeney, D. Cutforth, C. (Charmayne) E. Lonergan, D. R. Dixon, A. A. Kruger, P. A. Bingham Jan 2023

The Effects Of Phosphorus Pentoxide Additions On The Thermal, Rheological, And Structural Properties Of Sodium Borosilicate Glass, K. L. Skerratt-Love, J. L. George, A. M.T. Bell, F. Sweeney, D. Cutforth, C. (Charmayne) E. Lonergan, D. R. Dixon, A. A. Kruger, P. A. Bingham

Materials Science and Engineering Faculty Research & Creative Works

This research has characterized the effects of P2O5 additions on the physical, chemical, thermal, rheological properties and the structure of SiO2-B2O3-Na2O glasses relevant to radioactive waste immobilization. Properties analyzed include high-temperature viscosity, glass transition temperature (Tg) and structure. X-ray diffraction (XRD) confirmed a solubility limit of between 3.0 and 4.0 mol% P2O5 for the onset of crystallinity with formation of Na3PO4 and Na4P2O7 in annealed bulk glasses; and between 4.0 and 5.0 mol% P2O …

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Compositional Modifications To Alter And Suppress Laves Phases In Alxcrmotayti Alloys, Austin E. Mann, Joseph William Newkirk Jan 2023

Compositional Modifications To Alter And Suppress Laves Phases In Alxcrmotayti Alloys, Austin E. Mann, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

Herein, the Development of Refractory Complex Concentrated Alloys in the Al–Cr–Mo–Ta–Ti Alloy System is Reported. Alloys with Modified Al and Ta Concentrations Are Designed using CALPHAD Tools and Produced Via Arc Melting and Characterized in Both As-Cast and Annealed Forms. Properties of the Alloys, Nature of the Microstructures, and Phase Transformation Behavior Are Described Via X-Ray Diffraction, Microstructural Characterization, Microhardness, and Differential Scanning Calorimetry. Two Alloys, Namely, Al0.25CrMoTa0.8Ti and Al0.75CrMoTa0.8Ti, Are Represented by a Body-Centered-Cubic Matrix Phase after Annealing, along with a Secondary Cr–Ta Laves Phase of the C15 and C14 Polytypes, respectively. in As-Cast and Annealed Forms, the Al0.75CrMoTa0.45Ti …

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Oxidation Behavior Of Nb-Coated Zirconium Diboride, Jan E. Förster, William Fahrenholtz, Gregory E. Hilmas, Ravisankar Naraparaju Jan 2023

Oxidation Behavior Of Nb-Coated Zirconium Diboride, Jan E. Förster, William Fahrenholtz, Gregory E. Hilmas, Ravisankar Naraparaju

Materials Science and Engineering Faculty Research & Creative Works

Metallic Nb-Coatings Were Deposited on Top of ZrB2 by Means of Magnetron Sputtering to Improve its Oxidation Resistance. High Temperature Oxidation Tests Have Revealed that the Metallic Nb-Coatings Lead to the Formation of a Dense Solid and Protective Reaction Zone in Addition to a More Stable B2O3 Liquid Solution at the Surface. Compared to Baseline ZrB2, a Reduction in the Oxidation Kinetics, as Well as the Thickness of the Porous Zirconia Layer by 71%, Has Been Achieved with the Help of Nb-Coatings. a Liquid Phase Sintering by Molten Nb2O5 Mechanism Was …

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Modeling Phase Selection And Extended Solubility In Rapid Solidified Alloys, Azeez Akinbo, Yijia Gu Jan 2023

Modeling Phase Selection And Extended Solubility In Rapid Solidified Alloys, Azeez Akinbo, Yijia Gu

Materials Science and Engineering Faculty Research & Creative Works

A new phase selection model based on the time-dependent nucleation theory was developed to investigate the effect of rapid solidification on extended solubility. The model was applied to predict the solubility as a function of undercooling for several binary Al alloys. The predictions of both eutectic and peritectic systems show good agreement with experimental data. It was demonstrated that the developed model is better than the T 0-line method, which neglected the kinetic process of nucleation. Furthermore, the model can also be applied to ternary and multicomponent phases assuming the nucleation is limited by the scarcest species or the slowest …

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Thermal And Electrical Properties Of Spark Plasma Sintered (Ti,Cr)B2 Ceramics, Steven M. Smith, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Laura Silvestroni Jan 2023

Thermal And Electrical Properties Of Spark Plasma Sintered (Ti,Cr)B2 Ceramics, Steven M. Smith, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Laura Silvestroni

Materials Science and Engineering Faculty Research & Creative Works

Thermal and electrical properties were measured for TiB2 ceramics containing varying CrB2 contents up to 33 mol%. The room-temperature thermal diffusivity decreased with increasing Cr content from 0.330 ± 0.003 cm2/s for pure TiB2 to 0.060 ± 0.003 cm2/s for (Ti0.66Cr0.33)B2. The amount of anisotropy in the coefficients of thermal expansion increased with increasing Cr content and the c-axis had the greatest dependence on Cr addition, with an increase of more than 25% in the thermal expansion for 33 mol% CrB2 compared to TiB2, whereas the a-axis only increased by about 8%. The electrical conductivity was the lowest for (Ti0.66Cr0.33)B2 …

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Characterization Of Virgin, Re-Used, And Oxygen-Reduced Copper Powders Processed By The Plasma Spheroidization Process, M. Hossein Sehhat, David Perez-Palomino, Connor Wiedemeier, Tristan Cullom, Joseph William Newkirk Jan 2023

Characterization Of Virgin, Re-Used, And Oxygen-Reduced Copper Powders Processed By The Plasma Spheroidization Process, M. Hossein Sehhat, David Perez-Palomino, Connor Wiedemeier, Tristan Cullom, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

Fabrication of parts with high mechanical properties heavily depend on the quality of powder deployed in the fabrication process. Copper powder in three different powder types were spheroidized using radio-frequency inductively coupled plasma (ICP) spheroidization process (TekSphero-15 system). The characterized powders include virgin powder as purchased from the powder manufacturer, powder used in electron beam powder bed fusion (EB-PBF) process, and reconditioned powder, which was used powder that underwent an oxygen-reduction treatment. The goal of spheroidizing these powder types was to evaluate the change in powder morphology, the possibility of enhancing the powder properties back to their as-received conditions, and …

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Characterization Of Virgin, Re-Used, And Oxygen-Reduced Copper Powders Processed By The Plasma Spheroidization Process, M. Hossein Sehhat, David Perez-Palomino, Connor Wiedemeier, Tristan Cullom, Joseph William Newkirk Jan 2023

Characterization Of Virgin, Re-Used, And Oxygen-Reduced Copper Powders Processed By The Plasma Spheroidization Process, M. Hossein Sehhat, David Perez-Palomino, Connor Wiedemeier, Tristan Cullom, Joseph William Newkirk

Materials Science and Engineering Faculty Research & Creative Works

Fabrication of parts with high mechanical properties heavily depend on the quality of powder deployed in the fabrication process. Copper powder in three different powder types were spheroidized using radio-frequency inductively coupled plasma (ICP) spheroidization process (TekSphero-15 system). The characterized powders include virgin powder as purchased from the powder manufacturer, powder used in electron beam powder bed fusion (EB-PBF) process, and reconditioned powder, which was used powder that underwent an oxygen-reduction treatment. The goal of spheroidizing these powder types was to evaluate the change in powder morphology, the possibility of enhancing the powder properties back to their as-received conditions, and …

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Boro/Carbothermal Reduction Co-Synthesis Of Dual-Phase High-Entropy Boride-Carbide Ceramics, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo Jan 2023

Boro/Carbothermal Reduction Co-Synthesis Of Dual-Phase High-Entropy Boride-Carbide Ceramics, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Stefano Curtarolo

Materials Science and Engineering Faculty Research & Creative Works

Dense, dual-phase (Cr,Hf,Nb,Ta,Ti,Zr)B2-(Cr,Hf,Nb,Ta,Ti,Zr)C ceramics were synthesized by boro/carbothermal reduction of oxides and densified by spark plasma sintering. The high-entropy carbide content was about 14.5 wt%. Grain growth was suppressed by the pinning effect of the two-phase ceramic, which resulted in average grain sizes of 2.7 ± 1.3 µm for the high-entropy boride phase and 1.6 ± 0.7 µm for the high-entropy carbide phase. Vickers hardness values increased from 25.2 ± 1.1 GPa for an indentation load of 9.81 N to 38.9 ± 2.5 GPa for an indentation load of 0.49 N due to the indentation size effect. Boro/carbothermal …

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Thermal And Electrical Properties Of Spark Plasma Sintered (Ti,Cr)B2 Ceramics, Steven M. Smith, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Laura Silvestroni Jan 2023

Thermal And Electrical Properties Of Spark Plasma Sintered (Ti,Cr)B2 Ceramics, Steven M. Smith, Lun Feng, William Fahrenholtz, Gregory E. Hilmas, Laura Silvestroni

Materials Science and Engineering Faculty Research & Creative Works

Thermal and electrical properties were measured for TiB2 ceramics containing varying CrB2 contents up to 33 mol%. The room-temperature thermal diffusivity decreased with increasing Cr content from 0.330 ± 0.003 cm2/s for pure TiB2 to 0.060 ± 0.003 cm2/s for (Ti0.66Cr0.33)B2. The amount of anisotropy in the coefficients of thermal expansion increased with increasing Cr content and the c-axis had the greatest dependence on Cr addition, with an increase of more than 25% in the thermal expansion for 33 mol% CrB2 compared to TiB2, whereas the …

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In Situ And Real-Time Mold Flux Analysis Using A High-Temperature Fiber-Optic Raman Sensor For Steel Manufacturing Applications, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Todd Sander, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

In Situ And Real-Time Mold Flux Analysis Using A High-Temperature Fiber-Optic Raman Sensor For Steel Manufacturing Applications, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Todd Sander, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

Continuous Casting in Steel Production Uses Specially Developed Oxyfluoride Glasses (Mold Fluxes) to Lubricate a Mold and Control the Solidification of the Steel in the Mold. the Composition of the Flux Impacts Properties, Including Basicity, Viscosity, and Crystallization Rate, All of Which Affect the Stability of the Casting Process and the Quality of the Solidified Steel. However, Mold Fluxes Interact with Steel during the Casting Process, Resulting in Flux Chemistry Changes that Must Be Considered in the Flux Design. Currently, the Chemical Composition of Mold Flux Must Be Determined by Extracting Flux Samples from the Mold during Casting and Then …

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Temperature Monitoring In The Refractory Lining Of A Continuous Casting Tundish Using Distributed Optical Fiber Sensors, Muhammad Roman, Hanok Tekle, Dinesh Reddy Alla, Farhan Mumtaz, Jeffrey D. Smith, Laura Bartlett, Ronald J. O'Malley, Rex E. Gerald, Jie Huang Jan 2023

Temperature Monitoring In The Refractory Lining Of A Continuous Casting Tundish Using Distributed Optical Fiber Sensors, Muhammad Roman, Hanok Tekle, Dinesh Reddy Alla, Farhan Mumtaz, Jeffrey D. Smith, Laura Bartlett, Ronald J. O'Malley, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

This Article Explores the Prospects of using Spatially Distributed Optical Fiber Temperature Sensors based on Rayleigh Optical Frequency Domain Reflectometry (OFDR) Technology in the Continuous Casting of Molten Steel. the Measurement Capability of the Optical Fiber Sensors in a Simulated Steelmaking Environment Was Demonstrated using a Mock Refractory-Lined Tundish, Which Was Fabricated In-House. Single-Mode Optical Fibers, Contained in Protective Stainless-Steel Tubing, Were Embedded in the Refractory Lining of the Mock Tundish. the Instrumented Tundish Was Preheated Up to a Temperature of 960 °C (Recorded at the Surface of the Working Lining) Before the Molten Steel Pour. a Low-Alloy Steel (AISI …

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In Situ High-Temperature Raman Spectroscopy Via A Remote Fiber-Optic Raman Probe, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang Jan 2023

In Situ High-Temperature Raman Spectroscopy Via A Remote Fiber-Optic Raman Probe, Bohong Zhang, Hanok Tekle, Ronald J. O'Malley, Jeffrey D. Smith, Rex E. Gerald, Jie Huang

Materials Science and Engineering Faculty Research & Creative Works

This Study Demonstrated for the First Time an in Situ High-Temperature Fiber-Optic Raman Probe to Study the Structure of Glass and Slag Samples at Temperatures Up to 1400 °C. a Customized External Telescope Was Integrated into a Portable Fiber-Optic Raman Probe to Extend the Optical Working Distance to Allow the Probe to Work in a High-Temperature Environment. Three Samples Were Evaluated to Demonstrate the Functionality of the High-Temperature Fiber-Optic Raman Probe. Room Temperature and High-Temperature Raman Spectra Were Successfully Collected and Analyzed. in Addition, a Deconvolution Algorithm Was Used to Identify Peaks in the Spectrum that Could Then Be Related …

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A Study On The Impact Of Silicon And Manganese On Peritectic Behavior In Low Alloy Steels Assisted By Mold Thermal Mapping Technology And Shell Growth Measurements, Damilola Balogun, Muhammad Roman, Rex E. Gerald, Laura Bartlett, Jie Huang, Ronald J. O'Malley Jan 2023

A Study On The Impact Of Silicon And Manganese On Peritectic Behavior In Low Alloy Steels Assisted By Mold Thermal Mapping Technology And Shell Growth Measurements, Damilola Balogun, Muhammad Roman, Rex E. Gerald, Laura Bartlett, Jie Huang, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Non-Uniform Shell Growth Commonly Caused by the Peritectic Transformation in Low Carbon and Low Alloy Steels Has Been Directly Correlated with Mold Thermal Maps using a Mold Immersion Test into a Molten Steel Alloy. Mold Thermal Maps Were Obtained by Performing Real-Time Temperature Measurements with Optical Fibers Embedded 1 Mm from the Mold Working Surface. Shell Growth Measurements Were Obtained by 3D Optical Scanning of the Recovered Steel Shell Following Immersion Testing. the Effects of Silicon and Manganese on the Shell Growth and Mold Temperature Maps Have Been Examined in Relation to the Peritectic Transformation for Varying Carbon Contents. Results …

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High Temperature Confocal Scanning Laser Microscopy Analysis Of Dead-Burned Magnesia Aggregates, Tyler Richards, Viraj Athavale, Jeffrey D. Smith, Ronald J. O'Malley Jan 2023

High Temperature Confocal Scanning Laser Microscopy Analysis Of Dead-Burned Magnesia Aggregates, Tyler Richards, Viraj Athavale, Jeffrey D. Smith, Ronald J. O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Dead-Burned Magnesia is a Commonly Used Material in the Manufacturing of Refractories for the Steelmaking Industry. Aggregates of Dead-Burned Magnesia Contain Secondary Phases Due to the Impurities within the Magnesite Rock Used in its Production. While These Phases Can Aid in Sintering Magnesia, They May Have Some Impact on the High-Temperature Performance of the Refractory Product. High-Temperature Confocal Scanning Laser Microscopy Was Utilized to Observe the Behavior of Dead-Burned Magnesia Aggregates at Elevated Temperatures (Up to 1550°C). Liquid Formation Was Detected Even at Temperatures Below 1350°C. in Some Cases, This Liquid Quickly Exuded from the Aggregate Surface. This Liquid Phase …

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The Angiogenic Potential Of Ph-Neutral Borophosphate Bioactive Glasses, Bradley A. Bromet, Nathaniel P. Blackwell, Nada Abokefa, Parker Freudenberger, Rebekah L. Blatt, Richard K. Brow, Julie A. Semon Jan 2023

The Angiogenic Potential Of Ph-Neutral Borophosphate Bioactive Glasses, Bradley A. Bromet, Nathaniel P. Blackwell, Nada Abokefa, Parker Freudenberger, Rebekah L. Blatt, Richard K. Brow, Julie A. Semon

Materials Science and Engineering Faculty Research & Creative Works

Borate bioactive glasses have gained attention in recent years due to their therapeutic and regenerative effects in vivo. However, borate bioactive glasses release alkaline ions, increasing the local pH and creating a toxic environment for cell culture studies. A partial compositional substitution of phosphate for borate can create a pH-neutral glass that does not significantly affect the local pH while still releasing therapeutic ions. In the present study, a series of Na-Ca-borophosphate bioactive glasses with different borate-to-phosphate ratios was evaluated in vitro and in vivo for cytotoxicity and angiogenic effects. Compared to more basic borate glasses, the pH-neutral glasses supported …

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Mechanical Properties Of Zrb2 Ceramics Determined By Two Laboratories, Jeffrey J. Swab, Jecee Jarman, William Fahrenholtz, Jeremy Lee Watts Jan 2023

Mechanical Properties Of Zrb2 Ceramics Determined By Two Laboratories, Jeffrey J. Swab, Jecee Jarman, William Fahrenholtz, Jeremy Lee Watts

Materials Science and Engineering Faculty Research & Creative Works

The mechanical properties for zirconium diboride (ZrB2) were measured at two laboratories and compared. Two billets of ZrB2 were prepared by hot-pressing commercial powder. The relative densities of the billets were >99% and with an average grain size of 5.9 ± 4.5 µm. Both laboratories prepared American Society for Testing and Materials (ASTM) C1161 B-bars for strength and ASTM C1421 bars with notch configuration A for fracture toughness. Specimens were machined by diamond grinding at the Army Research Laboratory (ARL) and electrical discharge machining (EDM) at Missouri S&T. Strength bars tested at Missouri S&T were polished to a.25 μm finish …

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