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Articles 61 - 90 of 394
Full-Text Articles in Materials Science and Engineering
A Study And Simulation Of Flux Induced Corrosion In Copper Tubing Used For The Distribution Of Potable Water, Daniel O. Benham
A Study And Simulation Of Flux Induced Corrosion In Copper Tubing Used For The Distribution Of Potable Water, Daniel O. Benham
Materials Engineering
Water side corrosion within copper plumbing can occur due to a wide variety of unwanted circumstances. Through the controlled immersion of six ¾” copper tubing samples with five utilizing a unique industry standard soldering flux, this investigation associates residual flux deposits with the initiation of pitting in copper. Water stagnation in a copper potable water distribution system, typically associated with an infrequently used faucet, is a condition highly prone to copper pitting. A test apparatus designed to produce a partially stagnant flow condition with scheduled electrolyte flushes every 3 days was developed and constructed to contain 6 test samples for …
The Impact Of Preheat On 2205 Duplex Stainless Steel Welds, Angelee G. Q. Breuninger, Iris I. Li, Cristian V. Sion
The Impact Of Preheat On 2205 Duplex Stainless Steel Welds, Angelee G. Q. Breuninger, Iris I. Li, Cristian V. Sion
Materials Engineering
The goal of this project is to determine the relationship between preheat temperature and phase balance of austenite and ferrite in the heat affected zone (HAZ) of a dissimilar thickness weld made of Sandvik SAF 2205 duplex stainless steel (DSS). Various preheat temperatures were applied (no preheat, 63°C, 98 °C, 141 °C, 181 °C, and 214 °C) to a 2-inch thick plate that was welded to a 0.072-inch thin sheet, with a 0.125-inch standoff, using manual gas tungsten arc welding (GTAW). Welding variables (voltage, amperage, and travel speed) were recorded and thermocouples were placed along the backside of the weld, …
Investigation Of The Encapsulation Efficiency Of Hexanal In Y-Cyclodextrin Metal Organic Frameworks, Travis J. Lang
Investigation Of The Encapsulation Efficiency Of Hexanal In Y-Cyclodextrin Metal Organic Frameworks, Travis J. Lang
Materials Engineering
Nanoporous materials have been extensively studied for applications such as drug delivery and organic compound storage. The nanoporous material of this study is a metal organic framework (MOF) which is a coordination of metal ions with organic binders. The structure created by this coordination can be used to absorb organic compounds, such as plant growth regulators, and subsequently release the organic compounds over a prolonged period to extend the storage life of foods. This study is examining the encapsulation efficiency of hexanal in γ-cyclodextrin metal organic frameworks (γ-CDMOFs) as a mechanism for potential active packaging applications. γ-CDMOFs were synthesized by …
Moisture Characterization Of Thermoplastics And Thermosets For Use As Matrices In Fiber Reinforced Composites, Kieran Hook, Ray Hsu
Moisture Characterization Of Thermoplastics And Thermosets For Use As Matrices In Fiber Reinforced Composites, Kieran Hook, Ray Hsu
Materials Engineering
Epoxy matrix composites are widely used in aerospace industry for lighter aircraft while thermoplastic-matrix composites have traditionally been underutilized despite their excellent fracture resistance, impact strength, and the ability to be recycled. Toray Advanced Composites (Morgan Hill, CA) wants to investigate the structural integrity of thermoplastic matrices in common aircraft operating environments. An experiment was conducted to observe the effect of moisture absorption on thermoplastic composites’ mechanical strength. PEEK, PPS, and PEI matrices were compared to an epoxy matrix in this experiment. Samples were submerged in 160ºF distilled water to accelerate moisture absorption. For two months, the changes in mass …
Microstructural Transformation Of Cold-Sprayed Grcop-42 For Rocket Engine Combustion Chamber Liners, Mason Souther
Microstructural Transformation Of Cold-Sprayed Grcop-42 For Rocket Engine Combustion Chamber Liners, Mason Souther
Materials Engineering
Rocket engines have always relied on high-conductivity copper liners to protect structural components from extreme thermal loads produced by combustion. Forged NARloy-Z has been the material of choice for decades but increasing cost of its constituent silver and high waste in the machining process has reduced the alloy’s cost effectiveness. Aerojet Rocketdyne wants to determine the viability of cold-spray additively manufactured GRCop-42 as a replacement alloy to reduce liner cost. Screening tests were performed to observe the microstructural development and microhardness changes of cold-sprayed GRCop-42 after being subjected to multiple stages of the typical heat treatment of a combustion chamber …
Weld Fracture Between C450 Stainless And C300 Maraging Steels In Golf Club Heads, Emily Oreste, Shea Costner
Weld Fracture Between C450 Stainless And C300 Maraging Steels In Golf Club Heads, Emily Oreste, Shea Costner
Materials Engineering
This project studied fractures along the weld on the face of TaylorMade metalwood golf clubs. The weld joint investigated was between investment cast C450 stainless steel and hot rolled C300 maraging steel that had been joined by plasma arc welding (PAW). Cracking in the welds between these two metals was discovered during in-house prototype testing. To understand the differences between the clubs with intact weld joints and clubs with fractured weld joints, the microstructures throughout the weld zones were imaged and a grid of microhardness values of the entire sample cross-section was generated. The images and hardness values were analyzed …
Investment Cast C450 Microstructural Characterization In Golf Club Heads, Kenneth Yin-Fai Lau
Investment Cast C450 Microstructural Characterization In Golf Club Heads, Kenneth Yin-Fai Lau
Materials Engineering
Two types of tensile bars were observed in this study of golf iron heads for TaylorMade Golf. As-cast and as-cast then machined tensile bars. The tensile bars underwent tensile tests to observe tensile strength, percent elongation, and fracture mechanisms. Furthermore, the hardness of the tensile bars was also taken despite seeing no difference in sample types. However, the as-cast samples did not consistently meet the requirements of percent elongation > 10.00% as there was a sample with 0.00% and another with 1.26%. These samples also showed brittle fracture, instead of the desired cup-and- cone ductile fracture. To investigate further, transverse sections …
Minimizing The Dimensional Change In Two Component Epoxy Based Thermoset Adhesives Through Adapting Mix Ratio And Initial Crosslink Density, Jefferson Peter Norman
Minimizing The Dimensional Change In Two Component Epoxy Based Thermoset Adhesives Through Adapting Mix Ratio And Initial Crosslink Density, Jefferson Peter Norman
Materials Engineering
Meissner Filtration uses amine-hardened epoxy as a high-performance adhesive to encapsulate hollow fiber membranes at the ends of rigid filter housings. Dimensional change of the epoxy while curing can result in residual stress formation that is detrimental to the manufacturing of the filter and causes structural integrity issues when the filter is used in industrial processes where heating and cooling cycles are implemented. The residual stresses can cause cracks, microscopic fractures, and delamination from the housing, resulting in failure of the filter. The goal of this project was to evaluate how changes in processing conditions could minimize dimensional variability due …
Non-Toxic Soil Thickeners For Reducing Mudslide Intensity, Miranda Miao, Isaac Blackburn, Erika Haley Yao
Non-Toxic Soil Thickeners For Reducing Mudslide Intensity, Miranda Miao, Isaac Blackburn, Erika Haley Yao
Materials Engineering
Non-toxic food thickeners were investigated as a solution for thickening mud to mitigate the effects of mudslides. All soil was obtained from a site on the California Polytechnic State University campus where a mudslide occurred in 2017. Guar gum was mixed into the soil at 1 wt% and 10 wt% of the moisture content in the soil. Whey protein was mixed into the soil at 2 wt% and 19 wt% of the moisture content in the soil. The soils’ liquid limit was found using the Casagrande cup testing method. Liquid limit testing indicated that thickeners raised the liquid limit, most …
Mechanical Tear Testing And Failure Analysis Of Armordillo® Textile For Future Comparison With Next Generation Replacement Textiles, Jordan Bryce Pohl
Mechanical Tear Testing And Failure Analysis Of Armordillo® Textile For Future Comparison With Next Generation Replacement Textiles, Jordan Bryce Pohl
Materials Engineering
ArmorDillo® is a heavy-duty, waterproof textile designed to protect valuable equipment against outdoor elements such as rain, dirt, salt, ultraviolet rays, and damage from other external factors that is manufactured by Transhield® USA and is currently in service with many branches of the United States Armed Forces, primarily the United States NAVY. Due to emerging security threats to classified military hardware the US NAVY through the United States Naval Surface Warfare Center (NSWC) is actively researching and sourcing a textile replacement for ArmorDillo® to meet these threats. This study investigates the mechanical durability of ArmorDillo® under …
Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator
Modifying Casting Parameters To Improve The High Temperature Ductility Of Investment Cast Nickel-Based Superalloy Pwa 1455, Lars Alexander Hedin, Cole Magnum Introligator
Materials Engineering
PCC Structurals, an industry leader in superalloy investment castings, has observed inconsistencies in the stress rupture performance of polycrystalline nickel-based superalloy PWA 1455. PCC has changed their casting parameters to reduce the thermal gradient during cooling but have been unable to correlate these changes with an increase in stress rupture elongation. Metallographic examination of past samples indicated microstructures composed of non- equiaxed dendritic grains with mean diameter of .021 inches along the test axis. A similar study on polycrystalline superalloys has indicated that excessive superheat temperatures above the liquidus can result in large grains identical to those observed, limiting the …
Effect Of Solder Joint Flux Residue On Medical Guide Wire Performance, Rebecca Lisberg, Enlly Bugarin Rodriguez
Effect Of Solder Joint Flux Residue On Medical Guide Wire Performance, Rebecca Lisberg, Enlly Bugarin Rodriguez
Materials Engineering
The effect of residual soldering flux on the mechanical properties of 304 stainless-steel core medical guide wires was analyzed. A soldering process joins the metallic components of the distal end of a medical guide wire product. Acidic soldering flux is used to prepare the surfaces of the metallic substrates. Manufacturing protocol utilizes an ultrasonic bath to remove excess flux from the soldered joints. Sample groups underwent different levels of cleaning: no cleaning, partial cleaning, and full ultrasonic bath cleaning to obtain varying residual flux levels. Experimental sample groups underwent corrosion acceleration in an environmental chamber at 37°C and 85% relative …
Maximizing Poly(3-Butylthiophene-2,5-Diyl) Electrical Conductivity By Maximizing Transcrystal Growth, Edward Alexander Bicknell
Maximizing Poly(3-Butylthiophene-2,5-Diyl) Electrical Conductivity By Maximizing Transcrystal Growth, Edward Alexander Bicknell
Materials Engineering
Polymers are generally considered electrical insulators. Despite this, research in the mid 1970’s found that polymers consisting of a conjugated backbone structure could become electrically conductive upon doping.1 The conjugated polymer analyzed for this project was poly(3-butylthiophene-2,5-diyl) (P3BT). Transcrystals have been found as a way to promote electrical conductivity through mechanisms including π bond atomic orbital overlap and electron mobility.2 In theory, maximizing transcrystal length would also maximize P3BT electrical conductivity, increasing its applicable use in electronic devices. The goal of this project was to determine a methodological way to maximize P3BT electrical conductivity by producing the longest transcrystal length …
Photooxidation Of Biopolymers, Marlon H. Dieguez
Photooxidation Of Biopolymers, Marlon H. Dieguez
Materials Engineering
The lack of degradation of plastic products have imposed problems in the preservation of natural environments and their ecosystems through plastic accumulation. This collection of plastics promotes toxin exposure to wildlife, finding its way into the food chain, affecting both land and marine ecosystems. The project goal is to understand the degradation mechanisms of biodegradable materials and other comparable materials through UV radiation testing. Polylactide (PLA) films and polycarbonate (PC) films will be compared for their relative deterioration from constant UV radiation in a Q-U-V accelerated weather tester for 28 days. Five 3” by 5” samples of 14 mil thick …
Effect Of Overaging On Tensile Properties Of 2219-T852 Aluminum, Austin Bitter, Tristan Koyamatsu
Effect Of Overaging On Tensile Properties Of 2219-T852 Aluminum, Austin Bitter, Tristan Koyamatsu
Materials Engineering
This project investigated the overaging performance of aluminum alloy 2219-T852 for use in high temperature applications. 2219 aluminum is an alloy containing 5.8 to 6.8 percent copper, and is classified as a high strength age hardenable alloy. The sponsor for this project, Weber Metals, hopes to use 2219 Al to replace titanium in certain applications above the thermal limits of typical high strength Al. To test its performance, they manufactured round tensile samples and delivered them in peak aged, T852 condition. These samples were then overaged at a range of times and temperatures. The times in this experiment were one …
Preparation And Characterization Of Eva/Cort Microparticles For Rattlesnake Endocrinology Studies, Alexander C. Pauer
Preparation And Characterization Of Eva/Cort Microparticles For Rattlesnake Endocrinology Studies, Alexander C. Pauer
Materials Engineering
No abstract provided.
In Situ Sem Solidification Study Of Ga And Egain: A Characterization Technique For Monitoring The Microstructural Evolution Of Liquid Metals, Jeremy Geovann Del Aguila
In Situ Sem Solidification Study Of Ga And Egain: A Characterization Technique For Monitoring The Microstructural Evolution Of Liquid Metals, Jeremy Geovann Del Aguila
Materials Engineering
Scanning electron microscopy (SEM) video recording is used to characterize the solidification of small volumes of 99.999% pure gallium (Ga) and eutectic gallium-indium (eGaIn) under a high vacuum environment. Specimen are superheated to 55℃ using a hot plate, cast into spherical droplets, and cooled in situ by means of a Peltier cooling stage. Special attention is given to the preparation of the specimen prior to viewing because of gallium and its alloys’ nature to form an oxide layer when melted and air cooled. The oxide acts as a skin that inhibits the observation of microstructural features during solidification. Heated samples …
Temper Response Of A Vanadium Microalloy Steel, Bradley W. Hostetler
Temper Response Of A Vanadium Microalloy Steel, Bradley W. Hostetler
Materials Engineering
This investigation details the effect of a quench-and-temper processing treatment on the mechanical properties of a microalloy steel being considered for use as a pipeline flange. Microalloy steels are normally processed via Thermo-Mechanically Controlled Processing (TMCP) due to the increased strength from ferrite grain refinement; however, the geometry of a pipeline flange requires post processing beyond TMCP which diminishes the strengthening effect provided by TMCP. The purpose of this research project is to determine the mechanical properties produced when a vanadium microalloy steel is quenched and tempered. The two major considerations are the effect of tempering time on properties and …
Exploring The Relationship Between Cellular Structure And Mechanical Properties Of Polymer Foams, Timothy Lee Tan
Exploring The Relationship Between Cellular Structure And Mechanical Properties Of Polymer Foams, Timothy Lee Tan
Materials Engineering
Polymer foams are the material of choice for applications that require comfort, cushioning, and high energy absorption. While popular, the relationship between their microstructure and their mechanical properties is not yet strongly predictable. The aim of this project is to look at the different relationships between the area or volume occupied by pores compared to the amount of solid material and determine which method of quantifying this relationship will provide the best prediction of mechanical properties. To examine this relationship, foams of various densities made from either ethylene-co-vinyl acetate or thermoplastic polyurethane were first physically characterized through three methods: (1) …
Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey
Phase Change Materials For Thermal Management Of Kennedy Library Study Rooms, Colin J. Empey
Materials Engineering
The overall purpose of this study was to find a phase change material (PCM) or a combination of PCMs as a thermal management solution for the fifth-floor study rooms in Kennedy Library. First and foremost, the PCM must take in heat to change phase. A PCM would be a better candidate the more heat it needs to change phase. To quantify this, the team utilized a DSC to find how much energy each candidate PCM required to change phase. Coconut oil, palm oil, and white chocolate were found to have the best ability to absorb heat. Secondly, the PCM should …
Anomalous 304 Stainless Steel Mechanical Properties In Medical Guide Wires, Andrew Joseph Freeman
Anomalous 304 Stainless Steel Mechanical Properties In Medical Guide Wires, Andrew Joseph Freeman
Materials Engineering
Stainless steel medical guide wire cores, processed by Abbott Vascular, are returning anomalous mechanical properties upon strain hardening and heat treatment. As theory dictates, mechanical strength properties increase with strain hardening, and decrease with an annealing treatment. The opposite response is being observed. This is counter intuitive to fundamental materials knowledge, and a perfect materials engineering paradox. This project was designed to characterize these behaviors, and attempt to determine causation. To accomplish this, tensile testing of all processing steps mapped the mechanical property evolution of the wire. Published literature research revealed the potential of nitrogen and chromium solid state diffusion …
Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant
Solar Cell Potential Induced Degradation Sensor, Luc Alexandre Tousignant
Materials Engineering
It is important to maintain Photovoltaic (PV) cells and protect them from damage mechanisms like Potential Induced Degradation (PID), which can contribute to shorter lifespans and lower efficiencies. Current leakage through cell encapsulation can cause charge migration in PV cells that reduces the maximum quantum efficiency, which is the cause of PID. An experiment was setup to determine the feasibility of a non-silicon sensor able to produce similar leakage behavior to traditional PV cells under recorded humidity conditions. Thin sheet metals were encapsulated in EVA, a common PV encapsulant polymer, and mounted in aluminum framing. Three sensors, along with a …
The Effects Of Varying Composition And Build Direction On Direct Metal Deposition Fabricated Inconel 718, Abigail P. Nilan, Jessica M. Fordham
The Effects Of Varying Composition And Build Direction On Direct Metal Deposition Fabricated Inconel 718, Abigail P. Nilan, Jessica M. Fordham
Materials Engineering
Inconel 718 (IN718) is a popular wrought superalloy, and is currently being investigated for additive manufacturing (AM) applications in the aerospace industry. However, overaging and the presence of microcracks have caused a significant reduction in properties. The purpose of this study is to meet or exceed the mechanical properties of wrought IN718 by varying the composition and build direction of the AM alloy. Alternative compositions were selected with Oerlilon Metco’s Rapid Alloy Development (RAD) software, and differ in niobium content, which increases the fraction of the primary strengthening phase (γʺ). Direct metal deposition (DMD) was used to fabricate the samples, …
Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan
Development Of Test Methods For Measuring Fiber Misalignment And Warping In Honeycomb-Core Composite Panels, Wyatt Taylor, Haripriya Nilakantan
Materials Engineering
Zodiac Aerospace manufactures honeycomb-core composite panels to be used in aircraft cabin interior components. During the manufacturing process, some panels become warped such that they cannot be used for their designated aircraft cabin components. As a result, these panels are scrapped because they cannot be recycled. About 44 to 90% of panels become warped during manufacturing. Warping is caused by many factors, including layer misalignment, processing parameters such as temperature and pressure gradients, and fiber misalignment in the prepregs. Currently, Zodiac does not have any data on the effect of fiber misalignment on panel warpage, so a testing protocol was …
Synthesis Of Ɣ-Cyclodextrin Metal Organic Frameworks And The Encapsulation Of Caffeine And Theophylline, Evan Noel Sommerville, Riley Andrew Harden
Synthesis Of Ɣ-Cyclodextrin Metal Organic Frameworks And The Encapsulation Of Caffeine And Theophylline, Evan Noel Sommerville, Riley Andrew Harden
Materials Engineering
Nanoporous, non-toxic, ɣ-cyclodextrin metal organic frameworks (𝛾-CDMOFs) have potential applications in fields such as drug delivery and organic compound storage. The properties of many methylxanthines (alkaloids such as caffeine and theophylline) could be improved through 𝛾-CDMOF encapsulation, yet little research has been performed on the subject. In this study, 𝛾-CDMOFs were synthesized in order to 1. Determine if the vapor diffusion synthesis method can produce 𝛾-CDMOF crystals that replicate those in literature and 2. Determine if 𝛾-CDMOFs are able to encapsulate methylxanthines. The 𝛾-CDMOFs were synthesized through vapor diffusion of methanol in a solution of ɣ-cyclodextrin and potassium hydroxide (KOH). …
Next Generation Protocol: Innovating A Resilient Future, Andrew Steven Rudnick, Jamie Cannady, Joe Decesaro, Juan A. Ortiz Salazar
Next Generation Protocol: Innovating A Resilient Future, Andrew Steven Rudnick, Jamie Cannady, Joe Decesaro, Juan A. Ortiz Salazar
Materials Engineering
Conventional practices do not account for product life beyond end-of-sale – these practices are not sustainable. We have developed an end-of-life protocol that includes a metric that we call the Recovery Rating. The objectives of this Next Generation Protocol, beyond supporting the United Nations’ Sustainable Development Goals, are to encourage the production of goods designed for recovery and to promote the collaboration between consumers, the public, and the private sector to recover goods at their end-of-life. The Recovery Rating that we propose evaluates and quantifies recovery potential of products. The Recovery Rating, which is normed against embodied energy from the …
Investigation Of Narloy-Z Yield Strength In Response To Changes In Ingot Processing And Heat Treatment, Stanley C. Goto, Sarah E. Wattenberg
Investigation Of Narloy-Z Yield Strength In Response To Changes In Ingot Processing And Heat Treatment, Stanley C. Goto, Sarah E. Wattenberg
Materials Engineering
This study investigates the effect of cooling rate on the yield strength of NARloy-Z. NARloy-Z is a copper-based alloy with 3 wt.% silver and 0.5 wt.% zirconium. The types of NARloy-Z were classified by the ingot processing (old or new) and the material lot (old or new). There were three variations of NARloy-Z in this study: old processing and material (Old/Old); old processing and new material (Old/New); and new processing and material (New/New). NARloy-Z undergoes a braze thermal cycle and age (BTCA) heat treatment for its application, and a single cooling rate within the BTCA was manipulated in this study. …
Effects Of Head Formation And Heat Treatment On The Mechanical Properties Of Connecting Rod Bolts, Caleb A. Leavitt, Matthew R. Lauretta
Effects Of Head Formation And Heat Treatment On The Mechanical Properties Of Connecting Rod Bolts, Caleb A. Leavitt, Matthew R. Lauretta
Materials Engineering
Oliver Racing Parts (ORP; Charlevoix, Michigan) is looking to optimize their manufacturing process for high-strength connecting rod bolts. A high yield strength is desired for the bolts because deformation would result in catastrophic engine failure. The bolts were made of H11, a chromium hot-work tool steel; and MLX17, a precipitation hardenable stainless steel. Tensile testing was performed to determine the tensile and yield strengths of the bolts. Fracture surfaces were imaged via scanning electron microscopy to characterize the failure modes. To observe the effects of bolt heading on microstructure and bolt strength, two batches of MLX17 were prepared; one batch …
Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper
Analysis Of The Low-Cycle Fatigue Behavior Of Silicone Rubber For Biomedical Balloons, Chase Cooper
Materials Engineering
The development of a medical drug delivery device that allows for the deployment drugs into the adventitial tissue of blood vessels requires the inflation of a silicone elastomer. The inflated silicone must be able to consistently endure multiple loading cycles without failing so that the device can operate reliably. There are multiple methods of processing the silicone for the device and the goal of this study is to examine the effect of the various processing methods on the characteristics of the silicone. The Dynamic Mechanical Analysis Machine (DMA) is used to model the conditions of the device’s application by performing …
Development Of Low Cost, Environmentally Friendly And High Strength Carbon Foams From Bread And Cake, Laura Mountain-Tuller
Development Of Low Cost, Environmentally Friendly And High Strength Carbon Foams From Bread And Cake, Laura Mountain-Tuller
Materials Engineering
Carbon foam is a high niche material that consists of a highly porous, three-dimensional cellular network that is characterized by extremely high strength-to-weight ratios and low thermal conductivity. Due to these properties, carbon foams excel in structural and thermal applications, especially in the aerospace industry. Typically, carbon foams are formed through a heating process called pyrolysis of polymer precursors with high carbon content. This process is done at high temperatures in an oxygen free environment. These precursors are expensive to make and use toxic chemicals to produce, therefore, there is a push to find an environmentally friendly and cost-effective method …