Materials Science and Engineering Commons^™

Introducing Porous Silicon As A Sacrificial Material To Obtain Cavities In Substrate Of Soi Wafers And A Getter Material For Mems Devices, Wajihuddin Mohammad

Doctoral Dissertations

Microelectromechanical system (MEMS) resonators have been a subject of research for more than four decades. The reason is the huge potential they possess for frequency applications. The use of a MEMS resonator as the timing element has an experimental history and huge progress has been made in this direction. Vacuum encapsulated MEMS resonators are required for high precision frequency control. Hence, a device with a high quality factor and durability is needed. In this effort, a new process for producing a cavity in the substrate of Silicon on insulator (SOI) MEMS devices and augmenting it with a getter using porous …

Development Of Approximating Functions To Model And Predict The Properties Of Fresh And Hardened Fly Ash-Based Geopolymer Concrete, Eleazar Ivan Diaz Loya

Doctoral Dissertations

The manuscript presented herein is based on the investigation of the mechanical properties of fly ash-based geopolymer concrete and their link to fly ash (FA) characteristics. A database of 32 FA samples was created. Each FA sample was analyzed in terms of chemical composition, crystallographic properties and particle size distribution. The mechanical performance of geopolymer concrete (GPC) made from each FA sample was evaluated in terms of density, setting time, compressive and flexural strength, static elastic modulus and Poisson's ratio. It is worth mentioning that the author has already published preliminary results of this study (Diaz and Allouche, 2010; Diaz …

Stress Measurement And Development Of Zirconium Diboride-Silicon Carbide Ceramics, Jeremy Lee Watts

Doctoral Dissertations

"Research presented in this dissertation focused on the production of ZrB₂-SiC composites and their characterization; in particular their mechanical properties and thermally generated residual stresses. Thermally generated stresses were measured using Raman spectroscopy as well as both neutron and x-ray diffraction. For 70 vol% ZrB₂ - 30 vol% SiC composites neutron diffraction revealed that the SiC phase was under ~880 MPa compressive stress and the ZrB₂ phase was under ~450 MPa tension at room temperature. It was also discovered that stresses began to accumulate at ~1400 ⁰C upon cooling from the processing temperature (1900 ⁰C -2000 ⁰C). Raman spectroscopy and …

Two-Point Bend Studies Of Glass Fibers, Zhongzhi Tang

Doctoral Dissertations

"The principal objective of this research is to advance our understanding of how glass breaks. Glass, a material well known for its brittleness, has been used widely but within a frustrating limit of its strength. Generally, strength is not considered as an intrinsic property of glass, due to the difficulty of avoiding the presence of flaws on the sample surface. The fiber drawing system and two-point bending (TPB) equipment developed at Missouri S&T allow the fabrication of pristine glass fibers and failure strain measurements while minimizing the effects of strength limiting critical flaws. Several conditions affect the failure behavior of …

Alloy Dissolution In Argon Stirred Steel, Darryl S. Webber

Doctoral Dissertations

"Alloying is required for the production of all steel products from small castings to large beams. Addition of large quantities of bulk alloys can result in alloy segregation and inconsistent alloy recovery. The objective of this research was to better understand alloy dissolution in liquid steel especially as it relates to Missouri S&Ts' patented continuous steelmaking process. A 45-kilogram capacity ladle with a single porous plug was used to evaluate the effect of four experimental factors on alloy dissolution: alloy species, alloy size or form, argon flow rate, and furnace tap temperature. Four alloys were tested experimentally including Class I …

Additivity Of Strengthening Mechanisms In Ultrafine Grained Aluminum Alloy, Nilesh Kumar

Doctoral Dissertations

"Friction stir processing (FSP) has been used in the present work to obtain ultrafine grained (UFG) microstructure in a twin-roll cast (TRC) Al-Mg-Sc alloy. An attempt has been made to establish a correlation between processing, microstructure, and properties (mechanical) in UFG regime for this alloy system.

The effect of initial microstructural conditions and processing parameters (tool rotation rate) were shown to have a profound impact on the development of UFG microstructure. FSP led to a microstructure consisting of grains with an average grain size as small as 390 nm, having high angle grain boundaries and a completely random texture. The …

Processing And Characterization Of Boron Carbide-Hafnium Diboride Ceramics, Harlan J. Brown-Shaklee

Doctoral Dissertations

"Hafnium diboride based ceramics are promising candidate materials for advanced aerospace and nuclear reactor components. The effectiveness of boron carbide and carbon as HfB₂ sintering additives was systematically evaluated. In the first stage of the research, boron carbide and carbon additives were found to improve the densification behavior of milled HfB₂ powder in part by removing oxides at the HfB₂ surface during processing. Boron carbide additives reduced the hot pressing temperature of HfB₂ by 150⁰C compared to carbon, which reduced the hot pressing temperature by ~50⁰C. Reduction of oxide impurities alone could not explain the difference in sintering enhancement, however, …

Analysis Of Conjugated Polymer Nanotubules Formed By Template Wetting Nanofabrication, Steven D. Bearden Jr.

Doctoral Dissertations

Semiconducting and optoelectric conjugated polymers have potential in micro and nano-electronic applications. Their widely tunable physical conformations and orientations make these polymers ideal material for engineering small scale devices. The polymers have been incorporated into several electronic devices including light-emitting diodes, solar cells, and field-effect transistors. Widespread adoption of these materials will not be a reality until the issues of poor device performance, short lifespans, and device degradation are resolved.

Nanostructures have been demonstrated to have improvements in molecular ordering and electronic transport. In the work presented here, tubular nanostructures of conjugated polymers fabricated by the template wetting nanofabrication process …

Phase Equilibria In Iron Phosphate System, Liying Zhang

Doctoral Dissertations

"The main objectives of this research were to synthesize iron phosphate compounds, study phase equilibria in the iron phosphate system, focusing on the glass forming area, and investigate glass formability and properties based on the liquidus regions. Twelve iron phosphate compounds were successfully prepared and studied in terms of liquidus temperature or decomposition behavior. The liquidus surface of the Fe₃PO₇- Fe(PO₃)₃ system was re-determined and found to be significantly different from that originally presented by Wentrup in 1935. Eutectic points exist at 58.0 mole% Fe₂O₃ (1070⁰C), 42.7 mole% Fe₂O₃ (925°C), and 37.0 mole% Fe₂O₃ (907°C). The latter two eutectic points …

Factors Controlling Ductility In Ultrafine Grain Aluminum Alloys Under Monotonic And Cyclic Loading, Partha Sarathi De

Doctoral Dissertations

"Ultrafine grained (UFG) Al processed by severe plastic deformation (SPD) methods are characterized by high strength and a limited uniform ductility. Friction stir processing (FSP), an offshoot of friction stir welding has emerged as a new technique to produce UFG alloys. FSP-UFG Al alloys show a distinctly different behavior with higher uniform elongation and improved high cycle fatigue life as compared to other SPD processed variants. The objective of this work was to study the microstructural basis for such mechanical behavior in FSP-UFG Al alloys.

To study the mechanical behavior of FSP Al alloys, a subsize bending fatigue and uniaxial …

Characterization Of Diamond Thin Films And Related Materials, Travis K. Mckindra

Doctoral Dissertations

"Thin carbon films including sputtered deposited graphite and CO₂ laser-assisted combustion-flame deposited graphite and diamond thin films were characterized using optical and electron microscopy, X-ray diffraction and micro-Raman spectroscopy. Amorphous carbon thin films were deposited by DC magnetron sputtering using Ar/O₂ gases. The film morphology changed with the oxygen content. The deposition rate decreased as the amount of oxygen increased due to oxygen reacting with the growing film. The use of oxygen in the working gas enhanced the crystalline nature of the films. Graphite was deposited on WC substrates by a CO₂ laser-assisted O₂/C₂H₂ combustion-flame method. Two distinct microstructural areas …

Dependency Of Machinability In Gray Cast Iron On Nitride-Induced Age Strengthening, Jared Teague

Doctoral Dissertations

"Work of previous researchers has suggested that room temperature age strengthening in gray cast irons improves machinability. Verification and quantification of the machinability improvement is important to industry. Improved machinability will reduce overall manufacturing costs and reduce raw material consumption by decreasing the rate at which tools are replaced. Experimental work was performed to determine a connection between improved machinability in gray cast iron and changes in machining mechanics. An industrial tool wear study verified that age strengthening improved machinability by reducing tool wear to less than one-quarter of the unaged value. Laboratory tests on iron castings from the same …

Ceramic Dielectrics For High Energy Density Capacity Application, Sheng Chao

Doctoral Dissertations

"The objective of this dissertation is to investigate the relationship between the processing parameters, microstructural development, defect chemistry and electrical properties of titanium oxide (TiO₂) dielectrics for high energy density capacitor applications. The effects of aliovalent dopants on the dielectric properties of TiO₂ ceramics were investigated, aiming to further improve the desired dielectric properties especially at elevated temperatures (up to 200°C). Due to the segregation of acceptor type impurities in the starting powders, space charge polarization took place in TiO₂ ceramics with relative large grain size (>̲500nm), leading to high dielectric loss and low energy storage efficiency. Increased ratio …

Borate Based Bioactive Glass Scaffolds For Hard And Soft Tissue Engineering, Steven B. Jung

Doctoral Dissertations

"The main objectives of this dissertation were to evaluate bioactive borate glass scaffolds for hard and soft tissue applications and determine the potential toxicity of the borate glasses on the adjacent and systemic tissues. Porous randomly oriented fiber scaffolds composed of bioactive borate glass were implanted in subcutaneous soft tissue sites and in calvaria defects of laboratory rats and no signs of toxicity (necrotic tissue, increase in macrophages or other immune cells) were detected in any of the adjacent tissues (hard or soft). Systemic organs (kidney and liver) of laboratory rats implanted with bioactive borate scaffolds were analyzed for possible …

Understanding Corrosion Of Ni₃(Si,Nb) Alloys In Hot Sulfuric Acid, Jen-Hsien Hsu

Doctoral Dissertations

"The Sulfur-Iodine thermochemical cycle has been proposed as a method for producing large quantities of hydrogen gas from water. However, the extreme operating environments involved limit the possible materials for construction.

Through proper heat treatment and composition control, the modified patented Ni₃(Si,Nb) alloy keeps high temperature strength to greater than 750⁰C and can be deformed by cold rolling more than 50% using multiple passes and intermediate anneals. The corrosion resistance is reproducible and maintains less than 5 mpy for a broad range of boiling sulfuric acid concentrations, including 70 wt%.

In the boiling 70 wt% sulfuric acid corrosion tests, kinetic …

Electrochemical Characterization Of Cerium-Based Conversion Coatings On Al 7075-T6, Simon Joshi

Doctoral Dissertations

"This research used electrochemical techniques to characterize the deposition and corrosion protection behavior of cerium-based conversion coatings on AI 7075-T6. Alkaline activation decreased native oxide impedance (5.9 kΩ-cm²) by ~25% promoting deposition of 250-500 mn coatings. Activation in NaOH solutions deposited coatings with large cracks and craters, whereas Na₂C0₃ activation resulted in uniform coatings, i.e., fewer cracks and almost no craters. Uniformly deposited coatings exhibited better cathodic inhibition and higher impedance (~200 kΩ-cm²) than on NaOH activated substrates (~100 kΩ-cm²). Subsurface crevices, caused by Cl⁻ and H₂O₂ in the deposition solution, were found under large cracks and craters. Thus, Na₂CO₃ …

Fluid Flow Related Phenomena And Inclusion Motion In Continuous Casting Strands, Yufeng Wang

Doctoral Dissertations

"To improve the efficiency of the continuous casting process and the quality of its products, this dissertation mainly investigated fluid flow related phenomena and inclusion motion in continuous casting. Mathematical simulation was performed for this purpose. Both a slab caster and a billet caster were investigated. In the study of the slab caster, the application of electromagnetic brake field on the slab mold was evaluated. The results indicated that the magnetic force decelerated the high speed steel jet, stabilized the top fluctuation, and prevented the bias flow inside the mold. The other study of this slab caster involved the fluid …

Characterization Of The Corrosion Protection Mechanism Of Cerium-Based Conversion Coatings On High Strength Aluminum Alloys, William R. Pinc

Doctoral Dissertations

"The aim of the work presented in this dissertation is to investigate the corrosion protection mechanism of cerium-based conversion coatings ( CeCCs) used in the corrosion protection of high strength aluminum alloys. The corrosion resistance of CeCCs involves two general mechanisms; barrier and active. The barrier protection mechanism was influenced by processing parameters, specifically surface preparation, post-treatment, and the use of gelatin. Post-treatment and the addition of gelatin to the coating solution resulted in fewer cracks and transformation of the coating to CeP0₄, which increased the corrosion resistance by improving the barrier aspect of CeCCs. CeCCs were found to best …

Phosphate Post-Treatment Of Cerium-Based Conversion Coatings On Al 2024-T3, Daimon K. Heller

Doctoral Dissertations

"Phosphate post-treatment of cerium-based conversion coatings (CeCCs) on high strength aluminum alloys can significantly improve corrosion resistance. As-deposited CeCCs exhibit corrosion pits and salt tails across the specimen surface after 3 days of exposure, but post-treated CeCCs have withstood 14 days of salt spray exposure without visibly corroding. The morphology, phase, and electrochemical properties of spray deposited CeCCs were affected by post-treatment parameters such as immersion time, solution temperature, and phosphate source. The best performing coatings were post-treated in aqueous orthophosphate solutions for at least 5 min at temperatures of at least 85⁰C. These conditions converted cerium hydroxy/peroxy species in …

Synthesis And Characterization Of Conducting Polymer Nanostructures And Their Application In Sensors, Zhe-Fei Li

Doctoral Dissertations

"A one-step synthesis technique has been used to fabricate sensors by growing polyaniline nanofibers and polyaniline/metal nanocomposites in the active area of an interdigitated electrode array. Polyaniline nanofiber sensors can be fabricated by irradiating an aqueous precursor solution containing aniline, HCl, a metal salt, and ammonium persulfate (APS) with a high pressure Hg lamp. The sensors are ready for operation after polymerization is complete, and no additional processing steps are necessary. These sensors showed faster and more intensity response to various organic vapors than conventional bulk polyaniline sensors due to their larger surface area. A chemisorption model and a diffusion …

Computational Study Of Pristine And Titanium-Doped Sodium Alanates For Hydrogen Storage Applications, Gopi Krishna Phani Dathar

Doctoral Dissertations

The emphasis of this research is to study and elucidate the underlying mechanisms of reversible hydrogen storage in pristine and Ti-doped sodium aluminum hydrides using molecular modeling techniques. An early breakthrough in using complex metal hydrides as hydrogen storage materials is from the research on sodium alanates by Bogdanovic et al., in 1997 reporting reversible hydrogen storage is possible at moderate temperatures and pressures in transition metal doped sodium alanates. Anton reported titanium salts as the best catalysts compared to all other transition metal salts from his further research on transition metal doped sodium alanates. However, a few questions remained …

Anti Wetting Additives For Aluminosilicate Refractories In Molten Aluminum Contact Applications, Devdutt Pramod Shukla

Doctoral Dissertations

"Aluminosilicate based refractories are widely used in furnace installations for melting aluminum because they are inexpensive, readily available and generally exhibit the properties desired from a refractory material. However, they face severe corrosion and degradation issues due to the extremely reducing nature of molten aluminum alloys. Isothermal static cup testing is widely used as a tool to evaluate the performance of refractories against penetration by molten aluminum alloys. Various testing methods were reviewed and an upgraded static cup test was recommended. Commercially available aluminosilicate refractories were tested using this method and their results were studied in order to understand the …

A Computational Study On Novel Carbon-Based Lithium Materials For Hydrogen Storage And The Role Of Carbon In Destabilizing Complex Metal Hydrides, Mohammed Minhaj Ghouri

Doctoral Dissertations

One of the major impediments in the way of the realization of hydrogen economy is the storage of hydrogen gas. This involves both the storage for stationary applications as well as that of storage onboard vehicles for transportation applications. For obvious reasons, the system targets for the automotive applications are more stringent. There are many approaches which are still being researched for the storage of hydrogen for vehicular applications. Among them are the high pressure storage of hydrogen gas and the storing of liquid hydrogen in super insulated cryogenic cylinders. While both of them have been demonstrated practically, the high …

Freeze Casting Of Bioactive Glass And Ceramic Scaffolds For Bone Tissue Engineering, Qiang Fu

Doctoral Dissertations

"The main objectives of this dissertation were to explore the production of bioactive ceramic and glass scaffolds with oriented pore architectures by unidirectional freezing of suspensions, and to characterize the mechanical and biological performance of the scaffolds. Freezing of aqueous suspensions of hydroxyapatite (HA) or bioactive 13-93 glass particles resulted in the formation of scaffolds with a lamellar-type microstructure (pore width = 5-30 µm). The addition of polar organic solvents (such as 60 wt% dioxane) to the aqueous suspensions markedly changed the morphology and size of the oriented pores, giving scaffolds with a columnar-type microstructure and larger pre width (90-110 …

Microstructural Influence On Dynamic Properties Of Age Hardenable Femnal Alloys, Ryan A. Howell

Doctoral Dissertations

"A lightweight castable alloy was sought to reduce the MIL-PRF-32269 class II cast steel perforated armor's weight with the requirement that the material had to be manufactured utilizing existing foundry technology and without incurring large alloy cost increases to meet property requirements. Literature on wrought age hardenable Fe-Mn-Al-C alloys suggested this alloy system could achieve weight reduction through high aluminum concentrations with the highest reported strengths exceeding 2 GPa for a Fe-30Mn-9Al-0.9C composition. Even though ballistic testing had not been conducted on this system, high strain rate data of wrought alloys showed excellent work hardenability; greater than existing ballistic metals. …

Material Flow And Microstructure Evolution In Friction Stir Welding Of Aa6111 Alloy Sheets, Manasij Kumar Yadava

Doctoral Dissertations

"Material flow and microstructure evolution are the two important aspects of the Friction stir welding (FSW) technique, which control the properties and performance of the friction stir welds. The present work investigates these two aspects of the FSW with main emphasis on the friction stir lap joints (FSLJs) on the AA6111 sheets. Due to the characteristic material flow during FSW, the faying surfaces in FSLPs are deposited in and around the weld nugget and create unavoidable defects. These defects reduce the load carrying thickness of the joints by providing an easy path for the weld failure. Therefore, to control the …

The Role Of Friction Stir Processing On The Microstructure And Mechanical Properties Of A Cast Aluminum Alloy, Saumyadeep Jana

Doctoral Dissertations

"Al-7Si-0.6Mg is one of the most important cast aluminum alloys because of its attractive mechanical properties and high castability. Microstructurally, the alloy consists of primary aluminum dendrites with eutectic Si particles in the interdendritic region. This makes the alloy quasi-brittle in nature which affects the ductility of the alloy to a great extent. In order to improve the ductility, the eutectic Si particles need to be refined which so far has been achieved by chemical and/or thermal modification. Friction stir processing (FSP) on the other hand can achieve the same through plastic deformation, and therefore replace the cast structure with …

Modeling And Simulations Of Diphasic Composites For Development Of High Energy Density Dielectrics, Sandeep K. Patil

Doctoral Dissertations

"This research is focused on diphasic dielectric composites for high energy density storage applications in pulsed power and power distribution systems. Composite materials are particularly attractive because they can synergistically combine high permittivity with high breakdown strength of the individual phases. Energy density, which captures permittivity and dielectric breakdown strength as vital material parameters, dominates this research challenge. Avenues for increasing the effective permittivity and breakdown strength may be found by gaining fundamental understanding of the response of diphasic dielectrics to an applied electric field. Improved understanding of these characteristics will ultimately lead to dielectrics with increased energy storage densities. …

Thin Film Techniques For The Fabrication Of Nano-Scale High Energy Density Capacitors, James N. Reck

Doctoral Dissertations

Dielectric thin films of either TiO₂ or BaTiO₃ were sputtered in O₂/Ar plasmas on Si wafers to thicknesses ranging from approximately 25 to 200 nm with patterned Ni or Pt electrodes sputtered in Ar plasmas at thicknesses from about 20 to 250 nm to form nano-capacitors. Statistical design of experiments (DOE) was used to determine the effects of the deposition power, plasma composition, and deposition temperature on the measured electrical properties of the nano-capacitors. Additional tests to determine the effects of the dielectric and electrode thickness on the measured dielectric responses of the devices were also undertaken. Characterization was performed …

Geological Sequestration Of Carbon Dioxide By Hydrous Carbonate Formation In Steelmaking Slag, C. Hank Rawlins

Doctoral Dissertations

"The formation of carbonate solids from the alkaline earth oxide phases in steelmaking slag was investigated in dry and aqueous conditions as a vehicle for carbon dioxide sequestration. The goal of this research was to determine the process conditions that would increase the kinetics of the carbonate formation process under hydrous conditions, enabling direct removal of carbon dioxide from steelmaking offgas"--Abstract, page iv.