Materials Science and Engineering Commons^™

Ai-Enabled Assessment Of Roadway Integrity: Forecasting Bitumen Deformation And Road Stability Throughout The Lifecycle Under Traffic Impact, Sabahudin Vrtagic, Milan Dordevic, Fatih Dogan, Muhammed Codur, Mario Hoxha, Edis Softic

Materials Science and Engineering Faculty Research & Creative Works

Asphalt-paved Road junctions frequently encounter deformation and degradation challenges due to heavy vehicular traffic and varying climatic conditions, such as temperature fluctuations and precipitation. This study employs a multifaceted approach, incorporating a Multilayer Perceptron (MLP) model, ancillary machine learning techniques, and optimization methodologies, to address these challenges effectively. The primary objectives are the prediction and analysis of pavement deformation, the optimization of maintenance strategies, and the evaluation of road effectiveness. Our findings underscore the substantial contribution of heavy vehicles to road erosion and the profound impact of vehicular retention and braking at intersections. A Multilayer Perceptron (MLP) model is utilized …

Microstructure, Mechanical Properties And Oxidation Behavior Of Refractory Multi-Principal Element Alloys By Laser Remelting And Conventional Manufacturing, Visharad Jalan, Seth Crawford, Sung Heng Wu, Frank Liou, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Refractory multi-principal element alloys (RMPEAs), HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al, were manufactured using vacuum arc melting followed by laser remelting to mimic additive manufacturing. the microhardness of the as-cast HfNbTaTiZr, (HfNbTaTiZr)9Cr, and (HfNbTaTiZr)9Al samples after arc melting was measured as 6.20, 7.63, and 6.89 Gpa, respectively. after laser remelting and re-solidification, the hardness increased by ~ 30% for each composition; the hardest was (HfNbTaTiZr)9Cr measured at 9.60 GPa, while the softest was HfNbTaTiZr with a hardness of 8.42 GPa, which was still harder compared to all the other samples. the addition of Al and Cr led to enhanced oxidation resistance for …

Modeling Hydration Kinetics Of Sustainable Cementitious Binders Using An Advanced Nucleation And Growth Approach, Taihao Han, Jie Huang, Gaurav Sant, Narayanan Neithalath, Ashutosh Goel, Aditya Kumar

Electrical and Computer Engineering Faculty Research & Creative Works

Supplementary cementitious materials (SCMs) are utilized to partially substitute Portland cement (PC) in binders, reducing carbon-footprint and maintaining excellent performance. Nonetheless, predicting the hydration kinetics of [PC + SCM] binders is challenging for current analytical models due to the extensive diversity of chemical compositions and molecular structures present in both SCMs and PC. This study develops an advanced phase boundary nucleation and growth (pBNG) model to yield a priori predictions of hydration kinetics—i.e., time-resolved exothermic heat release profiles—of [PC + SCM] binders. The advanced pBNG model integrates artificial intelligence as an add-on, enabling it to accurately simulate hydration kinetics for …

Implementation Of Experimental Static Recrystallization Of High Strength Steel Into Computational Simulation Of Multi-Pass Slab Hot Rolling, S. K. Dasari, S. Ganguly, A. Abutunis, K. Chandrashekhara, M. F. Buchely, S. N. Lekakh, R. J. O'Malley, T. Natarajan

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Microstructural changes and softening due to static recrystallization have a critical influence on thermo-mechanical behavior of high strength steels during industrial multi-pass hot rolling. Numerical simulation using finite element analysis (FEA) can be used to accurately predict the softening behavior during the hot rolling process. Therefore, the implementation of an experimentally defined static recrystallization model into FEA is necessary to get realistic simulation prediction. in this study, the extent of softening during static recrystallization in Si and Mn alloyed high strength steel was measured using double hit tests. a Gleeble™ thermo-mechanical simulator was used to perform the double hit tests …

Comparison Of The Thermal Stability In Equal-Channel-Angular-Pressed And High-Pressure-Torsion-Processed Fe–21cr–5al Alloy, Maalavan Arivu, Andrew Hoffman, Jiaqi Duan, Jonathan Poplawsky, Xinchang Zhang, Frank Liou, Rinat Islamgaliev, Ruslan Valiev, Haiming Wen

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Nanostructured steels are expected to have enhanced irradiation tolerance and improved strength. However, they suffer from poor microstructural stability at elevated temperatures. in this study, Fe–21Cr–5Al–0.026C (wt.%) Kanthal D (KD) alloy belonging to a class of (FeCrAl) alloys considered for accident-tolerant fuel cladding in light-water reactors is nanostructured using two severe plastic deformation techniques of equal-channel angular pressing (ECAP) and high-pressure torsion (HPT), and their thermal stability between 500–700 °C is studied and compared. ECAP KD is found to be thermally stable up to 500 °C, whereas HPT KD is unstable at 500 °C. Microstructural characterization reveals that ECAP KD …

Vacancy Ordering In Zirconium Carbide With Different Carbon Contents, Yue Zhou, Jeremy Lee Watts, Cheng Li, William Fahrenholtz, Gregory E. Hilmas

Materials Science and Engineering Faculty Research & Creative Works

Zirconium carbide (ZrCx) ceramics with different carbon contents were prepared by reactive hot-pressing. The rock-salt structure of ZrCx was the only phase detected by x-ray diffraction of the hot pressed ceramics. The relative densities of ZrCx decreased as carbon content increased, in general. The actual carbon contents were measured by completely oxidizing the ZrCx ceramics to ZrO₂. For most compositions, the actual carbon contents were higher than nominal batched compositions, presumably due to carbon uptake from the graphite furnace and hot press dies. Selected area electron diffraction and neutron powder diffraction revealed the presence of carbon vacancy ordering …

Boosting Snr Of Cascaded Fbgs In A Sapphire Fiber Through A Rapid Heat Treatment, Farhan Mumtaz, Hanok Tekle, Bohong Zhang, Jeffrey D. Smith, Ronald J. O'Malley, Rex E. Gerald, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

This Letter reports the performance of femtosecond (fs) laser-written distributed fiber Bragg gratings (FBGs) under high-temperature conditions up to 1600°C and explores the impact of rapid heat treatment on signal-to-noise ratio (SNR) enhancement. FBGs are essential for reliable optical sensing in extreme temperature environments. Comprehensive tests demonstrate the remarkable performance and resilience of FBGs at temperatures up to 1600°C, confirming their suitability for deployment in such conditions. The study also reveals significant fringe visibility improvements of up to ∼10 dB on a 1-m-long sapphire optical fiber through rapid heat treatment, representing a first-time achievement to the best of our knowledge. …

Mechanism Underlying Effect Of Expansive Agent And Shrinkage Reducing Admixture On Mechanical Properties And Fiber-Matrix Bonding Of Fiber-Reinforced Mortar, Kamran Aghaee, Taihao Han, Aditya Kumar, Kamal Khayat

Materials Science and Engineering Faculty Research & Creative Works

Expansive agent (EA) and shrinkage reducing admixture (SRA) are utilized to reduce shrinkage and risk of cracking in concrete. EA compensates shrinkage by initial expansion, and SRA reduces surface tension in the pore fluid. Although EA and SRA effectively reduce shrinkage, they can impair micro-structure of concrete at high contents. The shrinkage reduction effect of EA and SRA is well known; however, there is limited knowledge about their negative effect on microstructure and fiber matrix interfacial transition zone (ITZ). The current study explores the effect of using 10 % CaO-based EA, 2 % SRA, and their combination on mechanical, shrinkage, …

Switching Of Control Mechanisms During The Rapid Solidification Of A Melt Pool, Yijia Gu, Jiandong Yuan, Lianyi Chen

Materials Science and Engineering Faculty Research & Creative Works

The Solidification of Alloys is Typically Controlled by Solute Diffusion Due to the Solute Partitioning Happening at the Solid-Liquid Interface. in This Study, We Show that the Switching from Solute Diffusion-Controlled Growth to Thermal Diffusion-Controlled Growth May Happen at the Solidification Front during Rapid Solidification Processes of Alloys Such as Additive Manufacturing using a Phase-Field Model. the Switching is Found to Be Triggered by the Cooling of the Solid-Liquid Interface When It Becomes Colder Than the Solidus Temperature. the Switching Introduces a Sudden Jump of Growth Velocity, an Increase in Solute Concentration, and the Refining of the Resulting Microstructures. All …

On The Prediction Of The Mechanical Properties Of Limestone Calcined Clay Cement: A Random Forest Approach Tailored To Cement Chemistry, Taihao Han, Bryan K. Aylas-Paredes, Jie Huang, Ashutosh Goel, Narayanan Neithalath, Aditya Kumar

Materials Science and Engineering Faculty Research & Creative Works

Limestone calcined clay cement (LC3) is a sustainable alternative to ordinary Portland cement, capable of reducing the binder's carbon footprint by 40% while satisfying all key performance metrics. The inherent compositional heterogeneity in select components of LC3, combined with their convoluted chemical interactions, poses challenges to conventional analytical models when predicting mechanical properties. Although some studies have employed machine learning (ML) to predict the mechanical properties of LC3, many have overlooked the pivotal role of feature selection. Proper feature selection not only refines and simplifies the structure of ML models but also enhances these models' prediction performance and interpretability. This …

Graphite And Dispersant Additives For Battery Paste Compositions, Fatih Dogan, Julian Kosacki

Materials Science and Engineering Faculty Research & Creative Works

Various graphite additives were incorporated into the positive battery paste composition to compare their effects on the positive active mass utilization of lead-acid batteries. The disclosure is related to battery paste composition for preparing a lead-acid battery plate comprising a graphite additive selected from the group consisting of globular natural graphite, natural flake graphite, expanded flake graphite, and combinations thereof. The disclosure is also related to a battery paste composition comprising a sodium polymethacrylate dispersant. The disclosure is further related to batteries prepared by these battery paste compositions.

Large-Scale Cascading Of First-Order Fbg Array In A Highly Multimode Coreless Fiber Using Femtosecond Laser For Distributed Thermal Sensing, Farhan Mumtaz, Bohong Zhang, Ronald J. O'Malley, Jie Huang

Electrical and Computer Engineering Faculty Research & Creative Works

This research focuses on the performance analysis and characterization of a fiber Bragg gratings (FBGs) array, consisting of 10 first order FBGs inscribed by a femtosecond (FS) laser in a highly multimode coreless fiber. The study evaluates the FBG array's ability to function as a distributed thermal sensing (DTS) platform, with the coreless fiber chosen as the sensing element due to its immunity to dopant migration at high temperatures. The design of a large cascaded first-order FBG array effectively eliminates unwanted harmonic peaks across a wide spectrum range. In contrast, higher-order FBGs introduce limitations due to the overlapping of Bragg …

Electrosteric Control Of The Aggregation And Yielding Behavior Of Concentrated Portlandite Suspensions, Sharu Bhagavathi Kandy, Narayanan Neithalath, Mathieu Bauchy, Aditya Kumar, Edward Garboczi, Torben Gaedt, Samanvaya Srivastava, Gaurav Sant

Materials Science and Engineering Faculty Research & Creative Works

Portlandite (calcium hydroxide: CH: Ca (OH)2) suspensions aggregate spontaneously and form percolated fractal aggregate networks when dispersed in water. Consequently, the viscosity and yield stress of portlandite suspensions diverge at low particle loadings, adversely affecting their processability. Even though polycarboxylate ether (PCE)-based comb polyelectrolytes are routinely used to alter the particle dispersion state, water demand, and rheology of similar suspensions (e.g., ordinary portland cement suspensions) that feature a high pH and high ionic strength, their use to control portlandite suspension rheology has not been elucidated. This study combines adsorption isotherms and rheological measurements to elucidate the role of PCE composition …

A Spike-Shaped Anchorage For Steel Reinforced Polymer (Srp)-Strengthened Concrete Structures, Xingxing Zou, Keenan L. Mcburney, Lesley H. Sneed

Civil, Architectural and Environmental Engineering Faculty Research & Creative Works

Steel reinforced polymer (SRP) composite has recently emerged as an effective and economical solution for strengthening of reinforced concrete (RC) structures. Premature debonding failure of unanchored SRP at low load levels generally governs the performance of RC structures strengthened with externally bonded SRP. Therefore, a novel yet simple spike-shaped anchorage system was proposed in this study to prevent the debonding failure of SRP and to improve the interfacial shear capacity. Experimental investigation through single-lap shear tests of SRP-concrete joints showed that the anchorage system changed the failure mode from composite debonding to fiber rupture. In addition, the anchorage system substantially …

Calibration Of The Johnson–Cook Model At High Temperatures For An Ultra-High Strength Crnimov Steel, Mario F. Buchely, S. Chakraborty, V. Athavale, Laura Bartlett, Ronald J. O'Malley, D. Field, K. Limmer, K. Sebeck

Materials Science and Engineering Faculty Research & Creative Works

This paper presents a study on the thermo-mechanical behavior of an ultra-high strength CrNiMoV steel at high temperatures and medium strain rates through hot tensile tests. The material was examined in two conditions: as-cast/heat-treated (AC/HT) and as-rolled (AR). Tensile tests were conducted at temperatures of 800,900,1000,1100, and 1200°C, and strain rates of 0.1,1, and 10s−1. Inclusion and porosity analysis was also performed on the tensile specimens. The results revealed that the flow stress decreased by approximately 70% on average from 800°C to 1200°C, while increasing by approximately 32% on average from 0.1s−1 to 10s−1 in strain rate. The elongation exhibited …

A Strong And Ductile Cobalt-Free Solid-Solution Fe30ni30mn30cr10 Multi-Principal Element Alloy From Hot Rolling, Hans Pommerenke, Jiaqi Duan, Nathan Curtis, Victor Delibera, Adam Bratten, Andrew Hoffman, Mario F. Buchely, Ronald J. O'Malley, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Most of the Face-Centered Cubic (FCC) Multi-Principal Element Alloys (MPEAs) Developed Thus Far Contain Cobalt. for Many Applications, it is Either required or Beneficial to Avoid Cobalt, Since Cobalt Has Long-Term Activation Issue (For Nuclear Applications), is Expensive, and is Considered a Critical Material. in Addition, FCC Structured Solid-Solution MPEAs Tend to Have Relatively Low Strength. a FCC Solid-Solution Fe30Ni30Mn30Cr10 (At %) MPEA Was Fabricated Via Arc Melting, Followed by Homogenization at 1100 °C for 12 H. the Alloy Was Hot Rolled at 1100 °C with a Total Reduction of Up to 97 %. the Microstructure Was Characterized and Mechanical …

A Strong And Ductile Cobalt-Free Solid-Solution Fe30ni30mn30cr10 Multi-Principal Element Alloy From Hot Rolling, Hans Pommerenke, Jiaqi Duan, Nathan Curtis, Victor Delibera, Adam Bratten, Andrew Hoffman, Mario Buchely, Ronald O'Malley, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Most of the face-centered cubic (FCC) multi-principal element alloys (MPEAs) developed thus far contain cobalt. for many applications, it is either required or beneficial to avoid cobalt, since cobalt has long-term activation issue (for nuclear applications), is expensive, and is considered a critical material. in addition, FCC structured solid-solution MPEAs tend to have relatively low strength. an FCC solid-solution Fe30Ni30Mn30Cr10 (at %) MPEA was fabricated via arc melting, followed by homogenization at 1100 °C for 12 h. the alloy was hot rolled at 1100 °C with a total reduction of up to 97 %. the microstructure was characterized, and mechanical …

Engineering Heterogeneous Nucleation During Solidification Of Multiphase Cast Alloys: An Overview, Simon (Semen) N. Lekakh, Jingjing Qing

Materials Science and Engineering Faculty Research & Creative Works

The theory of heterogeneous nucleation was initially developed as a part of condensed matter physics, and later it was used as an important engineering tool to design metallurgical processes. This success has led to wide applications of the theory in metallurgical practice. For example, engineering heterogeneous nucleation in ductile iron has been used to reduce shrinkage defects, suppress cementite formation, and modify the size and shape of microstructural constituencies. This demonstrates how theoretical knowledge could benefit industry practice. This overview aims to summarize the authors' published studies in co-authorship with colleagues and students, which covers different aspects of engineering heterogeneous …

Nonmonotonic Effect Of Chemical Heterogeneity On Interfacial Crack Growth At High-Angle Grain Boundaries In Fe-Ni-Cr Alloys, Yuchu Wang, Bita Ghaffari, Christopher Taylor, Simon Lekakh, Carlos Engler-Pinto, Larry Godlewski, Yang Huo, Mei Li, Yue Fan

Electrical and Computer Engineering Faculty Research & Creative Works

An intermittent pattern is observed in the modeling of interfacial cyclic-loading crack growth at high-angle grain boundaries in ternary Fe-Ni-Cr alloys. Different from conventional wisdom of stress-intensity factor, the abrupt crack advances are found driven by extreme value statistics - namely, the aggregation of atoms with most compressive residual stresses. In addition, inherently non-affine atomic stress fluctuations are discovered, and the fluctuations peak at intermediate level of chemical heterogeneity, causing the fastest crack growth. Implications of such nonmonotonic mechanism in regard to the origin of intermediate-temperature embrittlement phenomena are also discussed.

Unlocking Road Stability: Machine Learning-Powered Prediction Of Bitumen Distortion Under Traffic Flow Influence, Sabahudin Vrtagic, Milan Dordevic, Fatih Dogan, Muhammed Codur, Mario Hoxha, Edis Softic

Materials Science and Engineering Faculty Research & Creative Works

Road intersections are made of asphalt pavement, a popular road surface material used worldwide. The pavement may suffer deformities and deterioration, resulting in higher maintenance expenses and an elevated likelihood of road accidents, due to factors such as heavy vehicles and environmental variables like temperature and rainfall. To tackle these obstacles, researchers have devised several machine-learning algorithms and optimization techniques. These tools aim to forecast and scrutinize pavement deformation, with the goal of refining pavement design and maintenance approaches, as well as obtaining a more comprehensive comprehension of the factors that impact pavement effectiveness. This paper shows that heavy vehicles …

Experimental And Machine Learning Studies On Chitosan-Polyacrylamide Copolymers For Selective Separation Of Metal Sulfides In The Froth Flotation Process, Keitumetse Monyake, Taihao Han, Danish Ali, Lana Z. Alagha, Aditya Kumar

Mining Engineering Faculty Research & Creative Works

The froth flotation process is extensively used for the selective separation of valuable base metal sulfides from uneconomic associated minerals. However, in this complex multiphase process, various parameters need to be optimized to ensure separation selectivity and peak performance. In this study, two machine learning (ML) models, artificial neural network (ANN) and random forests (RF), were used to predict the efficiency of in-house synthesized chitosan-polyacrylamide copolymers (C-PAMs) in the depression of iron sulfide minerals (i.e., pyrite) while valuable base metal sulfides (i.e., galena and chalcopyrite) were floated using nine flotation variables as inputs to the models. The prediction performance of …

Dissolution Rates Of Borophosphate Glasses In Deionized Water And In Simulated Body Fluid, Parker T. Freudenberger, Rebekah L. Blatt, Richard K. Brow

Materials Science and Engineering Faculty Research & Creative Works

Particles of Borophosphate Glasses with the Nominal Molar Compositions 16Na₂O-(24-Y)CaO-YSrO-XB₂O₃-(60-X)P₂O₅ (Mol%), Where 0 ≤ X ≤ 60 and Y = 0, 12, and 24, Were Reacted in Deionized Water and in Simulated Body Fluid (SBF) at 37 °C. for the Dissolution Experiments in Water, the PH of the Solution at the Conclusion of the Experiments Increased Systematically, from 2.1 to 9.5, for Y = 0 Glasses When 'x' Increased from 0 to 60. the Reaction Rates over the First 8–24 H of Dissolution in Both SBF and Deionized Water Followed Linear …

Erratum To “Structure Of Tin Phosphate Glasses By Neutron And X-Ray Diffraction” [Journal Of Non Crystalline Solids:X 2c (2019) 100017] (Journal Of Non-Crystalline Solids: X (2019) 2, (S2590159119300305), (10.1016/J.Nocx.2019.100017)), U. Hoppe, Richard K. Brow, A. C. Hannon, M. V. Zimmermann

Materials Science and Engineering Faculty Research & Creative Works

The publisher regrets the following conflict of interest text was not published. • All the authors listed in this article have made Substantial contributions to the conception or design of the work; or the acquisition, analysis, or interpretation of data for the work; AND drafting the work or revising it critically for important intellectual content; AND Final approval of the version to be published. • I also undertake that the article represents valid work. Neither this article nor any part of it has been copied or plagiarized from other works. • That the article has not been published so far …

Effect Of Cr And Ni Concentrations On Resilience Of Cast Nb-Alloyed Heat Resistant Austenitic Steels At Extreme High Temperatures, Simon N. Lekakh, Mario F. Buchely, Mei Li, Larry Godlewski

Materials Science and Engineering Faculty Research & Creative Works

Austenitic Cr–Ni Alloyed Heat Resistant Steels with Nb Additions Are Used for Intensively Thermo-Mechanically Loaded Cast Components Working in Extreme High Temperature Oxidizing Environment. their Performance during Static Oxidation and Transient Thermo-Mechanical Loading Was Investigated to Recommend an Optimal Cost-Effective Cr/Ni Composition of Nb-Alloyed Austenitic Class Steels. the Static Oxidation and Transient Thermo-Mechanical Behavior of Three Austenitic Steels with Different Cr/Ni Alloying Levels Were Investigated and Compared for Variety of Working Conditions. Static Oxidation Was Performed between 900 °C and 1000 °C in Air for 400 H. the Critical Temperature Which Increases Spallation during Static Oxidation Was Determined for Each …

A Prediction Of Young's Modulus For Tin Containing Phosphate Glasses Using Quantitative Structural Information, Tatsuki Shimizu, Akira Saitoh, Uwe Hoppe, Grégory Tricot, Richard K. Brow

Materials Science and Engineering Faculty Research & Creative Works

A Rigid Unit Packing Fraction (RUPF) Model Was Used to Better Understand the Influence of Local Structural Units on the Young's Elastic Modulus (E) of Binary and Ternary Tin Phosphate Glasses. Quantitative Analyses of the Units that Constitute the Glass Structure, Obtained from X-Ray/neutron Diffraction and 31P MAS-NMR Spectroscopy, Were Used to Calculate Polyhedral Packing Fractions that, with Tabulated Bond Dissociation Energies, Were Used to Predict E based on a Modification of the Makashima-Mackenzie Relationship, Which Uses Ion Sizes to Calculate Packing Fractions. Predictions based on the RUPF Model Are Better Than Those based on Ion Sizes, and Extending the …

Review Of Magnetic Properties And Texture Evolution In Non-Oriented Electrical Steels, Yizhou Du, Ronald J. O'Malley, Mario F. Buchely

Materials Science and Engineering Faculty Research & Creative Works

Electrical steels can be classified into two groups: grain-oriented (GO) and non-oriented (NGO) electrical steel. NGO electrical steels are mainly considered as core materials for different devices, such as electric motors, generators, and rotating machines. The magnetic properties and texture evolution of NGO electrical steels depend on multiple factors (such as chemical content, heat-treatment, and rolling process) making the development of new products a complex task. In this review, studies on the magnetic properties of NGO electrical steels and the corresponding texture evolution are summarized. The results indicate that further research is required for NGO electrical steels to ensure high …

Dual Crosslinked Poly(Acrylamide-Co-N-Vinylpyrrolidone) Microspheres With Re-Crosslinking Ability For Fossil Energy Recovery, Jingyang Pu, Baojun Bai, Jiaming Geng, Na Zhang, Thomas Schuman

Chemical and Biochemical Engineering Faculty Research & Creative Works

Microspheres have been proposed to be applied in controlling wastewater production for mature oilfields and migrating leakage for gas and nuclear waste storage. However, it remains challenging for stacked microspheres to maintain strong blocking ability in micron-sized small pores or fractures. in this study, a novel microsphere was developed with comprehensive properties including high deformability and long re-crosslinking time upon tunable swelling ratio for the applications. a dual covalent and physical crosslinking strategy was used to develop novel microspheres reinforced by a hydrogen bond (H-bond, between pyrrole ring and amide group) and coordination bond (between chromium acetate (CrAc) and carboxyl …

A Hyperbaric Aerodynamic Levitator For Containerless Materials Research, Sydney E. Boland, Stephen K. Wilke, Jonathan A. Scott, Sarah M. Schlossberg, Alex Ivaschenko, Richard J.K. Weber, David W. Lipke

Materials Science and Engineering Faculty Research & Creative Works

A hyperbaric aerodynamic levitator has been developed for containerless materials research at specimen temperatures exceeding 2000 °C and pressures up to 10.3 MPa (1500 psi). This report describes the prototype instrument design and observations of the influence of specimen size, density, pressure, and flow rate on levitation behavior. The effect of pressure on heat transfer was also assessed by studying the heating and cooling behavior of levitated Al2O3 liquids. A threefold increase in the convective heat transfer coefficient was estimated as pressure increased to 10.3 MPa. The results demonstrate that hyperbaric aerodynamic levitation is a promising technique for containerless materials …

Lunar In-Situ Aluminum Production Through Molten Salt Electrolysis (Lisap-Mse), Jacob Ortega, Jeffrey D. Smith, Fateme Rezaei, David Bayless, William P. Schonberg, Daniel S. Stutts, Daoru Frank Han

NASA-Missouri Space Grant Consortium

The goal of Artemis is to establish a sustained presence on the Moon. To achieve so, numerous resources are necessary. The Moon contains several essential elements needed to sustain human presence. Most of those elements are trapped in the form of minerals. To refine those minerals into useful materials, reduction methods are needed. Most reduction methods on Earth require large amounts of mass and power which is unrealistic for early stages of building a lunar base. To solve this problem, we are developing a concept of Lunar In-Situ Aluminum Production through Molten Salt Electrolysis (LISAP-MSE).

The LISAP-MSE project, if successful, …

A High-Strength Precipitation Hardened Cobalt-Free High-Entropy Alloy, Matthew Luebbe, Jiaqi Duan, Fan Zhang, Jonathan Poplawsky, Hans Pommeranke, Maalavan Arivu, Andrew Hoffman, Mario F. Buchely, Haiming Wen

Materials Science and Engineering Faculty Research & Creative Works

Recent Studies on Precipitation-Hardened High-Entropy Alloys (HEAs) Demonstrate their High Strength and Thermal Stability, Making Them Promising Materials for High-Temperature Structural Applications Such as Nuclear Reactors. However, Many Existing HEAs Contain Cobalt (Co), Which is Unsuitable for Nuclear Applications Because of the Long-Term Activation Issue of Co. Co is Also Expensive and Considered a Critical Material for Other Applications. Therefore, It is Desired to Exclude Co from the Composition. a Co-Free (Fe_0.3Ni_0.3Mn_0.3Cr_0.1)88Ti₄Al₈ HEA Was Developed and Studied in This Work. in Contrast to Previous Co-Free HEAs, This Alloy is …