Materials Science and Engineering Commons^™

Understanding The Effects Of Temperature Extremes On The Tensile And Short Beam Shear Strength Of Epoxy-Based, Glass-Fiber Reinforced Composites, Jonathan Blake Patterson

Materials Engineering

Aptera (Oceanside, CA) has developed two epoxy-based, silica fiber-reinforced composites to be used on their three-wheeled all-electric vehicle called the 2e.  Aptera’s composites were studied at temperature extremes using a dynamic mechanical analysis (DMA) system and by tensile and short beam shear (SBS) testing using an Instron testing system. These tests were conducted to simulate the loading of the composite in the 2e vehicle.  Tensile and short beam shear samples were machined to 150 mm x 25 mm x 2 mm and 40 mm x 13 mm x 6 mm, respectively.  DMA samples were machined to 30 mm x 5 …

The Design And Manufacture Of A Microfluidic Reactor For Synthesis Of Cadmium Selenide Quantum Dots Using Silicon And Glass Substrates, Peter Gonsalves

Materials Engineering

A microfluidic reactor for synthesizing cadmium selenide (CdSe) quantum dots (QDs) was synthesized out of silicon and Pyrex glass. Microfabrication techniques were used to etch the channels into the silicon wafer. Holes were wet-drilled into Pyrex glass using a diamond-tip drill bit. The Pyrex wafer was aligned to the etched silicon wafer and both were anodically bonded to complete the microfluidic reactor. Conditions for anodic bonding were created by exposing the stacked substrates to 300V at ~350^oC under 5.46N of force.  Bulk CdSe solution was mixed at room temperature and treated as a single injection. The syringe containing …

Characterization Of The Relationship Between The Microstructure And Tensile Strength Of Annealed Ti-6al-4v, Aldo Corona

Materials Engineering

Tensile coupons of Ti-6Al-4V were heat treated at varying annealing temperatures from 1200°F (648°C) to 1450°F (787°C)  at 50°F  (23°C) increments for 1 hour. The samples were air cooled to room temperature or furnace cooled to 800°F (426°C) followed by air cooling to room temperature. Four tensile coupons were treated at each annealing temperature and cooling rate. Alpha case was observed to form on the surface of the samples post heat treatment with a maximum depth of 25 µm (.001 in). Samples were tensile tested for their ultimate tensile strength, yield strength, and percent elongation.  Samples across all annealing temperatures …

The Effects Of Colorant Oxides And Firing Rate On The Nucleation And Growth Of Zinc Silicate Crystals In Crystalline Glazes, Nicolas Coffey

Materials Engineering

This study looked at the effects of colorant oxides and firing rate on the nucleation and growth of crystals in zinc-based crystalline glazes. One weight percent of iron and copper oxide powders were mixed separately with a zinc-based crystalline glaze. The uncolored glaze along with both colored glazes were applied to test tiles and fired. Two different firing schedules were used with different ramp up firing rates of 165°C/hr (slow) and 205°C/hr (fast). X-ray diffraction (XRD) analysis found both zinc oxide and silica oxide in the raw glaze, which are the main components in the formation of zinc silicate. XRD …

Processing Pdms Gecko Tape Using Isopore Filters And Silicon Wafer Templates, Boris Luu

Materials Engineering

Gecko tape was processed through nanomolding involving two types of templates. One template was a Millapore Isopore polycarbonate membrane filter and the other template was an n-type silicon wafer processed to include four different pore diameters. These pore diameters were 20, 40, 80, and 160 microns. AutoCAD was used to design to a mask to be used later during photolithography. Two n-type wafers were sputtered with aluminum, underwent photolithography, and then etched using reactive ion etching. A template was placed into a Petri dish and Sylgard 184 polydimethylsiloxane (PDMS) was poured on the template. Once the PDMS cured,   the 1 …

Oxidation Kinetics Of Silver Thin Films For Antimicrobial Applications In The Health Care Industry, Sean D. Morham

Materials Engineering

To determine if varying city water qualities from around the United States can support a developing “oxidation corrosion of silver thin films” method of creating aqueous ionic silver solutions for the anti-microbial treatment of healthcare linens, a test was devised holding all variables constant with the exception of water quality parameters. This corrosion style test was done in order to assess a pass/fail criteria of 25 ppb ionic silver concentration in the aqueous solutions which resulted from the corrosion of silver thin film coated substrates. Above 25 ppb being a pass, below 25 ppb being a fail. While varying the …

Investigating The Mechanical Properties Of Compression Molded Carbon Fiber Reinforced Sheet Molding Compound, Bradley A. Jones

Materials Engineering

Callaway Golf receives a proprietary blend of prepreg material from Quantum Composites. Callaway processes the prepreg in-house and supplied 254mm x 254mm x 1.3mm panels of carbon fiber sheet molding compound (CFSMC) for characterizing. Tensile strength was analyzed by conducting tensile tests per ASTM D3039. Tensile coupons were cut to 254mm long by 25.4mm wide. Tabs were constructed from 1.6mm thick GFRP printed circuit board material. A commercial grade two part epoxy was used to bond the tabs to the CFSMC. Tensile results were inconclusive due to consistent fractures occurring outside the gauge lengths of the specimens.

Flexure strength was …

The Effects Of Heat Treatment On Area Percent Porosity And Corrosion Behavior Of High-Nickel Thermal Spray Coatings, Travis Crowe, Alec Guraydin

Materials Engineering

Samples of two Thermal Spray Coating (TSC) alloys on a low carbon steel substrate were obtained: alloy C276 and Nicko-Shield 200. Specimens of each alloy were subjected to heat treatments at temperatures at 1100° for 60 minutes and 1200° for 10 minutes, with some specimens left in the as-sprayed condition. Three replicates were prepared for each condition. Thin 1” strips were cut using a diamond wafering blade for porosity measurements and 2” x 1” specimens were cut for corrosion testing using a SiC abrasive saw. The porosity specimens were mounted in acrylic resin, polished, and examined using SEM. From these …

Characterization Of A Pdms Microfluidic Reactor For Synthesizing Quantum Dots, Brian Harley

Materials Engineering

A PDMS microfluidic reactor was made in Cal Poly’s class 1000 clean room for the purpose of synthesizing quantum dots.  The device master mold was made from a silicon substrate and SU-8 features 50μm tall.  The PDMS reactor was cast from that mold.  The flow rates of fluid through the channels, heating of the reactor and pressure in the reactor were measured in order to characterize the potential for synthesizing quantum dots.  Flow rates of 20 mL/hr through 4 mL/hr were tested to characterize the consistency of amount of time the fluid remains in the reactor at a constant flow …

Characterization Of The Oxidation Kinetics Of Fecral Ferritic Stainless Steels At 900°C For Catalytic Converter Applications, Stacy Stamm

Materials Engineering

This study characterized the oxidation kinetics of two types of ferritic stainless steel foils used as substrates for catalytic converters. Catalytic converters rely on an alumina layer on the surface of the foils, which allows the catalyst to attach to the substrate. Because the alumina layer is so important, this study characterized the weight gain, thickness, and composition of the alumina as it grew at 900°C for up to 400 hours. The two foils characterized were an MK foil, used for gasoline engines, and an EMS foil, used for diesel engines. The MK foil showed a percent weight gain of …

Migration Models - Comparison Of Pvc, Pet And Pla Diffusivity, Combined With A Production Cost Model For Westridge Laboratories, Shelley Cooke, Sarina Surrette

Materials Engineering

This project has two parts: [1] a migration and diffusivity model for candidate plastics used in containers, and [2] a product cost model for Westridge Laboratories (Santa Ana, CA).

Diffusion modeling is a useful tool to predict migration of polymer constituents into exposed liquids.  Polyvinyl chloride (PVC), polyethylene terephthalate (PET) and polylactic acid (PLA) were studied to estimate production costs, and component migration into water-based liquids from plastic containers.  Bis (2-ethylhexyl) phthalate (DEHP), antimony trioxide, and stannous octoate, are components of concern in the three candidate polymers, respectively.  Normal detection limits for these constituents are about 1 - 10 ppb, …

Investigating Wood Welding Parameters Using A Prototype Welding Machine, Timothy R. Melin

Master's Theses

Understanding how different processing variables influence wood welded bonds is vital if the technique will ever be used to create engineered lumber without using adhesives. A variation of vibration welding, wood welding uses pressure and friction to bond materials together. During welding, heat causes a softening in the wood, a naturally occurring composite material. This softening leads to fiber entanglement and a bond forms upon cooling.

The goal of this research was to investigate several processing aspects of the wood welding procedure. A prototype wood welding machine, designed and fabricated from the ground up, was used to investigate the effects …

An Investigation Of Initially Delaminated Composite Sandwich With Delamination Arrest Mechanism Under Buckling Loading, Tony D. Tran

Master's Theses

This thesis involves the development of a fiberglass-foam composite sandwich structure with the introduction of delamination arrestment keys; therefore, a study of an initially delaminated composite sandwich structure was the experimental analysis on multiple configurations in how the arrestment keys are placed.

The first part of this thesis research was to the experimental design and manufacturing of the composite sandwich plates. These plates were later cut down to the specific test dimensions and manufacturing processes for the composite sandwich plates and test specimens were created. The composite sandwich plates were manufactured using a vacuum resin infusion process. The dimensions of …

Characterization Of Inconel 718: Using The Gleeble And Varestraint Testing Methods To Determine The Weldability Of Inconel 718, Nathaniel Oscar Knock

Master's Theses

Nickel based superalloys were developed to withstand the severe thermal and mechanical environment associated with rocket propulsion systems and jet engines. In many alloy systems the strength of a component rapidly deteriorates as the operating temperature increases. Nickel based superalloys, however, retain strength over a range of temperatures which includes the operating range for many propulsion systems. This improved performance is accomplished by a combination of solid-solution strengthening, precipitation strengthening and grain-boundary strengthening. Furthermore, super-alloy systems are designed for ease of fabrication, to include machining, welding and heat treating. Inconel 718 was developed to overcome problems with post-weld cracking that …

Nanoindentation Of Annealed And As-Sputtered Thin Films Of Nickel Titanium Shape Memory Alloys, Matthew Tyson Lewis

Master's Theses

The bottom-up processing techniques used for making Microelectromechanical systems (MEMS) devices can produce material properties different from bulk processing. The material properties must be evaluated with the process parameters used and for changes in the process parameters. The mechanical properties are needed to design MEMS devices. A material of interest for MEMS devices is nickel titanium (NiTi) shape memory alloy (SMA) because of the high work output (~107 J/m3). This thesis will focus on the fabrication of thin film NiTi by DC magnetron sputtering deposition and testing mechanical properties of the fabricated films by nanoindentation. Thin film NiTi SMA was …

Corrosion Dynamics Of Cobalt-Chromium Alloy F-75 Powder, Tedman Tong

Master's Theses

The increasing usage of metal-on-metal joint replacements consisting of a cobalt-chromium-molybdenum alloy requires increasing concern regarding the inevitable generation of metallic wear debris. Patients with these joint replacements exhibit elevated concentrations of cobalt and chromium ions within their serum, blood and urine. The presence of these metal ions suggests the potential for bodily damage and indicates corrosive processes are acting upon wear debris.

To understand the behavior of these corrosive processes, powders of cobalt-chromium-molybdenum alloy F-75 were studied. Four powder sizes (44, 74, 105, and 420 µm diameter) were subjected to Hank’s Balanced Salt Solution (HBSS) for a 42 day …

The Effects Of Applied Strain And Heat Treatment On The Properties Of Niti Wire During Shape Setting, Frank Zapoticla

Master's Theses

NiTi components are commonly subjected to thermo-mechanical heat treatments during production and fabrication. This study investigates the effects of applied strain of 0-10% and heat treatments of 300-600ºC for times of 2-30 minutes during shape-setting of Ti–50.8 at% Ni wire with a nominal diameter of 0.495 mm and an initial transition temperature, Af, of 12ºC. Strain was applied prior to heat treatments by coiling NiTi wire, essentially producing coiled springs, around different diameter steel mandrels to obtain different strain levels. The samples of NiTi wire under applied strain were heat treated in a salt bath, followed by a rapid quench. …

Tribological Comparison Of Traditional And Advanced Firearm Coatings, Greg Boban

Master's Theses

The objective of this project is to find which type of coating has the best performance characteristics for finishing firearms. This is accomplished by measuring and comparing several performance characteristics, such as: adhesion, hardness, wear resistance, friction control, and corrosion resistance. Appearance is not a factor since any exterior coating that is flashy can be subdued or camouflaged with special purpose paints, which have proven durable enough for such purposes. Cost will not be a limiting factor for this experiment, but will be discussed in the conclusion as a secondary concern. This data will be used to identify the best …

Feasibility Of Manipulating Correlated Color Temperatures With A Phosphor Converted High-Powered Light Emitting Diode White Light Source, Matthew Michael Little

Master's Theses

In this thesis we examine the feasibility of developing a white light source capable of producing colors between 2500 and 7500 Kelvin on the black-body radiator spectrum by simply adjusting amperage to a blue and ultraviolet (UV) light emitting diode (LED). The purpose of a lighting source of this nature is to better replicate daylight inside a building at a given time of day. This study analyzes the proposed light source using a 385 nm UV LED, a 457 nm blue LED, a 479 nm blue LED, a 562 nm peak cerium doped yttrium aluminum garnet (YAG:Ce) phosphor, and a …

The Effects Of Carbon, Boron And Vanadium On The Microstructural Evolution And Hardness Of Steel-Based Hardfacing Alloys, Kyle Rafa

Materials Engineering

Current hardfacing alloys provide insufficient wear resistance due to either cracking or significant material wear. To increase wear resistance of steel-based hardfacing alloys, the effects of composition on microstructure and hardness were investigated in a progression of alloys. Initially, seven new alloys were prepared varying the carbon-boron ratio with the total constant at 3 wt%. Small arc-melt cast circular ingots were produced roughly 1 x 0.5 inches. Metallography provided insufficient phase magnification, thus a SEM equipped with EDS was used, allowing for microstructure and phase composition analysis. Four distinct carbide phases were found and image analysis software allowed for carbide …

The Characterization And Analysis Of In-Vitro And Elevated Temperature Repassivation Of Ti-6al-4v Via Afm Techniques, Aaron J. Guerrero

Master's Theses

ABSTRACT

The Characterization and Analysis of In-vitro and Elevated Temperature Repassivation of

Ti-6Al-4V via AFM Techniques

Aaron J Guerrero

Research in the corrosion of orthopaedic implants is a growing research field where implants have been known to show adverse effects in patients who have encountered the unfortunate dissolution of their implants due to corrosion. Once corrosion begins within the body, many adverse biological reactions can occur such as late on-set infections resulting in severe health complications. The focus of this research is specifically related to the problem of late on-set infections caused by localized corrosion of orthopaedic implants. In medical …

Design, Fabrication, Structural Testing, And Numerical Analysis Of A Small Scale Composite Wing, Jacob David Gaunt, Juan Carlos Flores, Vincent Andrew Perry

Aerospace Engineering

A small scale composite wing based on a design found on an experimental aircraft was designed, constructed, and tested dynamically and statically. The wing was constructed similarly to an experimental aircraft wing. The performed static test was intended to produce pure bending. Strain gages were used to measure strains on the wing structure. The strains were converted to stresses to aid in analysis. The static test results suggested that the wing was actually under torsion. Four structural modes were found from the static test. A finite element analysis model was made to compare experimental results to numerical analytical results. The …

Irrigation Leak Detection: Using Flow Rate Sensors To Detect Breaks In An Irrigation System, Adam Openshaw, Kalvin Vu

Computer Engineering

This report details the exploration and invention of a mechanism that can detect breaks in an irrigation system. With the ultimate goal of conserving water, we have designed an inexpensive, self sustaining flow rate monitor that can be used to identify anomalies in an irrigation system and wirelessly communicate the status of the system to a base station. Our implementation can also determine the direction of the anomaly based on the nature of the anomaly itself. This means that multiple monitors can be used to pinpoint the location of a break within the system in addition to merely detecting its …

Characterization Of Aluminum-Boron Carbide Particulate Metal Matrix Composites, Eric Blank

Materials Engineering

The analysis of die-cast 380 aluminum-boron carbide particulate metal matrix composites (MMC) was performed in order to see if the samples had the required tensile strength of 300 MPa. 10wt% B4C die-cast samples were produced and tested. Half were heat treated to the T6 condition and the others were left as cast. Using ASTM standard B 557M it was found that the average tensile strength for the as-cast samples was 130 MPa and the heat treated samples had a tensile strength of 93 MPa. These values were both lower than expected. The heat treated samples were not expected to have …

Effects Of A Solution Anneal Quench Delay On The Heat Treatment Response Of Aluminum 2219-T6, Daniel James Filomeo

Materials Engineering

The ageing response for aluminum 2219-T6 was investigated to determine the effects a quench delay (QD) could have on tensile properties. Before testing commenced, furnace surveys were conducted to ensure they could meet the required temperature stability of + 10˚F (+6˚C). MIL-H-6088 specified a maximum quench delay of 15 seconds for parts thicker than 2.29 mm (0.090 in). An investigation was conducted on how different quench delay times changed the ageing response of T6 heat treated for Al 2219. Heat treatments were performed according to the ASM Handbook. Preliminary tests were performed on 1-1.5 in. cube blocks of Al 2219 …

Validation Of A Secondary Fabric Supplier And Characterization Of Alternate Cores For Use In The Aptera 2e Sandwich Core Composite, Bryan Rogers

Materials Engineering

Polymer matrix composites’ high strength to weight ratio has made them an ideal material choice for use in lightweight transportation vehicles. Aptera Motors, a company based out of Oceanside, CA, is currently developing a next-generation high efficiency passenger vehicle called the Aptera 2e. The 2e’s body is composed of a sandwich core composite containing laminates of E-glass fibers embedded within an epoxy matrix sandwiched between a polyester hexagonal core. This project looked to validate a secondary fabric supplier for use in Aptera’s composite and characterize the core shear properties of two alternate core materials for future iterations of Aptera’s vehicle. …

Enhanced Light Extraction Efficiency From Gan Light Emitting Diodes Using Photonic Crystal Grating Structures, Simeon S. Trieu

Master's Theses

Gallium nitride (GaN) light emitting diodes (LED) embody a large field of research that aims to replace inefficient, conventional light sources with LEDs that have lower power, higher luminosity, and longer lifetime. This thesis presents an international collaboration effort between the State Key Laboratory for Mesoscopic Physics in Peking University (PKU) of Beijing, China and the Electrical Engineering Department of California Polytechnic State University, San Luis Obispo. Over the course of 2 years, Cal Poly’s side has simulated GaN LEDs within the pure blue wavelength spectrum (460nm), focusing specifically on the effects of reflection gratings, transmission gratings, top and bottom …

Determining The Optimal Material For Coffee Packaging: Oxygen Transmission Rates And Ink Abrasion Resistance, Laura Kiyoi

Graphic Communication

No abstract provided.

Optimization Of P3ht-Pcbm Polymer Solar Cells Through Device Simulation And Manufacturing, James Boom

Computer Engineering

Given a good model and implementation of that model, computer simulation can be used to reduce the time and material costs of research. To this end I worked with other students to manufacture, test and simulate the single layer P3HT-PCBM solar cell. Using the data collected from this project, future work can then be done with the project's simulator to further optimize these types of solar cell devices.

Polyenvi, Stephen Beard, Josh Engel, Paul Fake, Diego Flores, Alvaro Nunez, Miguel Wong

Electrical Engineering

Poor indoor air quality is a problem that is recognized by the Environmental Protection Agency (EPA) to cause health issues. In order to raise awareness of this problem, this document outlines the construction of a device that economically measures air quality through five metrics: dust, smoke, ozone, humidity, and temperature. The device integrates with a router to provide users access to information about their indoor air quality anywhere over the internet as well as local access to the data via an LCD mounted on the router. By increasing indoor air quality awareness, this device will aid users in making adjustments …