Materials Science and Engineering Commons^™

High Temperature Heat Exchanger Project: Quarterly Progress Report October 1, 2006 Through December 31, 2006, Anthony Hechanova

Publications (NSTD)

Modifications to the single-channel models of the Ceramatec heat exchanger and decomposer concept for hexagonal flow channels under two values of layer-overlapping (50% and 100%) and for diamond-shaped flow channels were completed.

The finite element calculations of the “Ball on Three Ball Test” for ceramic material for the purpose of selecting the appropriate specimen thickness for future experimental testing was performed for plate thicknesses ranging from 2 to 8 mm.

A finite element model of the “Ball on Three Ball Test” was also studied for discs having micro-channels.

Iii Finishing, Lapping, Honing And Polishing: Processes, Characterisation And Novel Techniques-Experimental Research On Ultra-Smooth Surface Polishing Based On Two-Dimensional Vibration Of Liquid, Zhong Ning Guo, X. Z. Huang, Z. G. Huang, Z. Q. Yu, T. M. Yue, Wing Bun Lee

Faculty Publications

No abstract provided.

Influence Of Van Der Waals Forces On Increasing The Strength And Toughness In Dynamic Fracture Of Nanofibre Networks: A Peridynamic Approach, Florin Bobaru Ph.D.

Department of Engineering Mechanics: Faculty Publications

The peridynamic method is used here to analyse the effect of van der Waals forces on the mechanical behaviour and strength and toughness properties of three-dimensional nanofibre networks under imposed stretch deformation. The peridynamic formulation allows for a natural inclusion of long-range forces (such as van der Waals forces) by considering all interactions as ‘long-range’. We use van der Waals interactions only between different fibres and do not need to model individual atoms. Fracture is introduced at the microstructural (peridynamic bond) level for the microelastic type bonds, while van der Waals bonds can reform at any time. We conduct statistical …

Capillary Flow Analysis And Computation Of De-Wetting And Wetting Resistances In Angular Geometries, Daniel Bolleddula

Dissertations and Theses

Capillary flows in containers or conduits with interior corners are commonplace in nature and industry. The majority of investigations addressing such flows solve the problem numerically in terms of a flow resistance coefficient (friction factor) for cases where spontaneous liquid spreading along the corner occurs for contact angles below the Concus-Finn critical wetting condition for the particular conduit geometry of interest. This research effort provides missing numerical data for the flow resistance function F_i for partially wetting systems above the Concus-Finn condition. In such cases the fluid spontaneously de-wets the interior corner and often retracts into corner-bound drops. A …

Fracture Toughness Of Ceramic Moulds For Investment Casting With Ice Patterns, Qingbin Liu, Ming-Chuan Leu, Von Richards

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Ice patterns can be used to make ceramic investment moulds for metal castings. Owing to the characteristics of ice, the ceramic mould must be made at subzero temperatures and consequently, requires a different formulation than shells built at room temperature. Success of this process depends greatly on the fracture toughness of mould materials. The present paper describes the experimental results of fracture toughness of mould materials processed from different compositions. The Taguchi method was used to reduce the trial runs. The parameters considered included the ratio of fibre containing fused silica and aluminosilicate powders, the volume of binder and the …

College Of Engineering Senior Design Competition Fall 2006, University Of Nevada, Las Vegas

Fred and Harriet Cox Senior Design Competition Projects

Part of every UNLV engineering student’s academic experience, the senior design project stimulates engineering innovation and entrepreneurship. Each student in their senior year chooses, plans, designs and prototypes a product in this required element of the curriculum. A capstone to the student’s educational career, the senior design project encourages the student to use everything learned in the engineering program to create a practical, real world solution to an engineering challenge.

The senior design competition helps to focus the senior students in increasing the quality and potential for commercial application for their design projects. Judges from local industry evaluate the projects …

Titanium Alloyed With Boron, Seshacharyulu Tamirisakandala, Daniel B. Miracle, Raghavan Srinivasan, Jay S. Gunasekera

Mechanical and Materials Engineering Faculty Publications

Small additions of boron to conventional titanium alloys have been found to produce significant changes to the microstructures and associated properties. Grain refinement and improved strength and stiffness are first-order effects, which lead to possibilities for developing novel and affordable processing methodologies and to enhance performance over conventional titanium alloys. In this article, we introduce this new class of titanium alloys and describe unique formability benefits achieved via engineering microstructures.

An Experimental Comparison Of Dimensional And Strength Characteristics Of American And Chinese Manufactured Fasteners, Michael Bailey Stroup

All-Inclusive List of Electronic Theses and Dissertations

This research investigated the quality and strength characteristics ofboth American and Chinese manufactured fasteners. The purpose of this research was to determine if there is a significant statistical difference between both manufacturers dimensional and tensile strength characteristics as to the American National Standards Institute's specified tolerances. The researcher selected the independent samples t-test to analyze the raw data collected from the experiment. SPSS 13.0 statistical analysis software was used to determine the degree of correlation between the independent variables: fastener dimensions, and ultimate tensile strengths. The researcher involved utilizing a calibrated micrometer that was capable to producing measurements to the …

Biogasoline Production From Palm Oil Via Catalytic Hydrocracking Over Gamma-Alumina Catalyst, Anondho Wijanarko, Dadi Ahmad Mawardi, Mohammad Nasikin

Makara Journal of Technology

Biogasoline Production from Palm Oil Via Catalytic Hydrocracking over Gamma-Alumina Catalyst. Bio gasoline conversion from palm oil is an alternative energy resources method which can be substituted fossil fuel base energy utilization. Previous research resulted that palm oil can be converted into hydrocarbon by catalytic cracking reaction with γ-alumina catalyst. In this research, catalytic cracking reaction of palm oil by γ-alumina catalyst is done in a stirrer batch reactor with the oil/catalyst weight ratio variation of 100:1, 75:1, and 50:1; at suhue variation of 260 to 340oC and reaction time variation of 1 to 2 hour. Post cracking reaction, bio …

Segmental Sinusoidal Model For Speech Signal Coding, Florentinus Budi Setiawan, Soegijardjo Soegijoko, Sugihartono Sugihartono, Suhartono Tjondronegoro

Makara Journal of Technology

Segmental Sinusoidal Model for Speech Signal Coding. Periodic signal can be decomposed by sinusoidal component with Fourier series. With this characteristic, it can be modeled referring by sinusoidal form. By the sinusoidal model, signal can be quantized in order to encode the speech signal at the lower rate. The recent sinusoidal method is implemented in speech coding. By using this method, a block of the speech signal with 20 ms to 30 ms width is coded based on Fourier series coefficients. The new method proposed is quantization and reconstruction of speech signal by the segmental sinusoidal model. A segment is …

A Study On Parallel Computation Tools On Networked Pcs, Heru Suhartanto

Makara Journal of Technology

A Study on Parallel Computation Tools on Networked PCs. Many models for natural phenomena, engineering applications and industries need powerfull computing resources to solve their problems. High Performance Computing resources were introduced by many researchers. This comes in the form of Supercomputers and with operating systems and tools for development such as parallel compiler and its library. However, these resources are expensive for the investation and maintenance, hence people need some alternatives. Many people then introduced parallel distributed computing by using available computing resource such as PCs. Each of these PCs is treated as a processors, hence the cluster of …

Crude Oil Sludge Degradation In Microcosmic Scale: Simple Simulation As Preliminary Study On Land Treatment Bioremediation., Astri Nugroho

Makara Journal of Technology

Crude Oil Sludge Degradation in Microcosmic Scale: Simple Simulation as Preliminary Study on Land Treatment Bioremediation. A study in microcosmic condition has been carried out to evaluate the bacterial hydrocarbonoclastic capability in increasing the oil sludge degradation being mixed with NPK fertilizer as nitrogen resources. Aerobic test was carried out by putting erlenmeyers in a shaker incubator, 120 rpm shaking speed, at 50°C temperature. While 150 days in microcosmic one observation showed that the consortium has the potential to grow up to 50% (v/v) sludge oil load. Maximum growth and maximum growth rate of the consortium occurred in the III …

Determination Of Operation Condition And Product Dimension Accuracy Optimization Of Filament Deposition Modelling On Layer Manufacturing Application, Slamet A. Widyanto, Alva Edy Tontowi, Jamasri Jamasri, Heru Santoso Budi Rochardjo

Makara Journal of Technology

Layer manufacturing process has proven as a process that can produce a high complexity mechanical part. Now, Improvement of LM methods continuously conduct that is aimed to increase precessions and efficiency of these processes. Pressure filament deposition modelling is a form of layer manufacturing process that is designed to produce a plastic part with controlling its semisolid phase. In this research, the equipment of filament depositor is designed and tested to make the product filament deposition. With operation condition observation, the optimal temperature and pressure of deposition process was determined. These experiments used PVC as crystalline material and polypropylene as …

Magnetic Field Effects On Caco3 Precipitation Process In Hard Water, Nelson Saksono, Setijo Bismo, Elsa Krisanti, Azwar Manaf, Roekmijati Widaningrum

Makara Journal of Technology

Magnetic Field Effects on CaCO3 Precipitation Process in Hard Water. Magnetic treatment is applied as physical water treatment for scale prevention especially CaCO3, from hard water in piping equipment by reducing its hardness. Na2CO3 and CaCl2 solution sample was used in to investigate the magnetic fields influence on the formation of particle of CaCO3. By changing the strength of magnetic fields, exposure time and concentration of samples solution, this study presents quantitative results of total scale deposit, total precipitated CaCO3 and morphology of the deposit. This research was run by comparing magnetically and non-magnetically treated samples. The results showed an …

Stress Corrosion Cracking Behavior Of Stainless Steel 304 In The Sulfuric Acid Environment Due To Prestrain, Mohammad Badaruddin, Ahmad Suudi, Arinal Hamni

Makara Journal of Technology

Stress Corrosion Cracking Behavior of Stainless Steel 304 in the Sulfuric Acid Environment Due to Prestrain. The aim of research is to investigate the effect of prestrain on the stress corossion cracking behavior of AISI 304 stainless steel in the sulfuric acid of 10% concentration under the static cantilever loading according to ASTM E-1681 standart. The specimen of 304 Stainless steel was strain up over the yield strength until reaching the uniform strain of 5% and 10% using servopulser UTM 9506 under the displacement control of 0,3 mm/sec. The results of test show that the prestrain of 5% specimen is …

High Temperature Heat Exchanger Project: Quarterly Progress Report July 1, 2006 Through September 30, 2006, Anthony Hechanova

Publications (NSTD)

Hydrodynamics and thermal numerical modeling coupled with sulfur trioxide decomposition for the one channel geometry with three different channel configurations were performed. The results obtained from the numerical modeling were compared with the baseline design under the same boundary and operation conditions. The case with diamond shaped channels has the highest percentage of sulfuric acid decomposition. The baseline channel geometry has the lowest pressure drop compared with other cases.

Load Characteristics For An Aluminum Alloy Friction Stir Weld, Lewis T. Henderson

Mechanical & Aerospace Engineering Theses & Dissertations

A process was developed to modify a vintage 1960's milling machine to allow axial load measurements to be taken and to allow automated control of the plunging stage during the friction stir welding process. The installation of a load cell in the housing of the mill machine was accomplished by way of modifying internal machine parts and introducing new external hardware. Successful post removal inspections and operational checks show that the conversion of a vintage 1960's milling machine to allow axial load measurements is feasible. The automation of the plunge process during friction stir welding was proven feasible by the …

Applications Of A Hybrid Manufacturing Process For Fabrication And Repair Of Metallic Structures, Frank W. Liou, Kevin P. Slattery, Mary Kinsella, Joseph William Newkirk, Hsin-Nan Chou, Robert G. Landers

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Since its appearance, rapid prototyping technology has been of interest to various industries that are looking for a process to produce/build a part directly from a CAD model in a short time. Among them, the direct metal deposition process is the only process which directly manufactures a fully dense metal part without intermediate steps. However, challenges of the direct metal deposition process include building overhang structures, producing precision surfaces, and making parts with complex structures. Coupled between the additive and the subtractive processes into a single workstation, the integrated process, or hybrid process, can produce a metal part with machining …

Freeze-Spray Processing Of Layered Ceramic Composites, Qiang Fu, Oratai Jongprateep, Ashlee Abbott, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Thermal gradients and associated stresses are critical in designing with ceramic composites having low thermal conductivity. In order to reduce the stresses from thermal gradients, compositional gradients are employed in designing of composite structures. This study addresses development of freeze-spray process to fabricate layered ceramic structures with controlled layer thickness and microstructural development. The composites were processed by spraying of ceramic slurries with low binder content and relatively high solids loadings (up to 40 vol%) on a cooled substrate. The frozen parts were freeze-dried and sintered at elevated temperatures. The relationship between microstructural development and thermal expansion behavior of Al …

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part I: Extrusion Process Modeling, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A novel, solid freeform fabrication method has been developed for the manufacture of ceramic-based components in an environmentally friendly fashion. The method is based on the extrusion of ceramic slurries using water as the binding media. Aluminum oxide (Al₂O₃) is currently being used as the part material and solids loading as high as 60 vol. % has been achieved. This paper describes a novel manufacturing machine that has been developed for the extrusion of high solids loading ceramic slurries. A critical component of the machine is the deposition system, which consists of a syringe, a plunger, …

Freeform Extrusion Of High Solids Loading Ceramic Slurries, Part Ii: Extrusion Process Control, Michael S. Mason, Tieshu Huang, Robert G. Landers, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Part I of this paper provided a detailed description of a novel fabrication machine for high solids loading ceramic slurry extrusion processes and presented an empirical model of the ceramic extrusion process, viewing ram velocity as the input and extrusion force as the output. A constant extrusion force is desirable as it correlates with a constant material deposition rate and, thus, good part quality. The experimental results used to construct the model demonstrated that a constant ram velocity will not necessarily produce a constant extrusion force. In some instances the extrusion force increased until ram motor skipping occurred, and process …

Comparison Of Thermal Properties Of Laser Deposition And Traditional Welding Process Via Thermal Diffusivity Measurement, Yu Yang, Omoghene Osaze Obahor, Yaxin Bao, Todd E. Sparks, Jianzhong Ruan, Jacquelyn K. Stroble, Robert G. Landers, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser deposition is an effective process for mold and die repair. In order to improve the part repair quality, the process impact on thermal diffusivity and thermal conductivity needs to be understood for laser deposited, welded and virgin H13. In this paper, H13 tool steel samples were made by laser deposition, welding and virgin H13 and then cut into pieces. Experiments were conducted to investigate the thermal diffusivity and conductivity. A laser flash method is used to test these samples. The future work and opportunities are also summarized.

Evaluation Of Mechanical Properties And Microstructure For Laser Deposition Process And Welding Process, Yaxin Bao, Jianzhong Ruan, Todd E. Sparks, Jambunathan Anand, Joseph William Newkirk, Frank W. Liou

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Laser Aided Manufacturing Process (LAMP) can be applied to repair steel die/molds which are currently repaired using traditional welding process in industry. In order to fully understand the advantages of laser deposition repair process over traditional welded-repair process, the mechanical properties such as tensile strength and hardness of H13 tool steel samples produced by these two processes were investigated. The microstructure and fracture surface of the samples were analyzed using optical microscope and SEM (Scanning Electron Microscope). Moreover, depositions on substrates with different shapes were studied to evaluate the performance of LAMP on damaged parts with complicated geometric shape.

High Temperature Heat Exchanger Project: Quarterly Progress Report April 1, 2006 Through June 30, 2006, Anthony Hechanova

Publications (NSTD)

Numerical Analyses of the Ceramatec Sulfuric Acid Decomposer. Comparisons with experiments for the Ceramatec sulfuric acid decomposer coupon with eight straight channels for four different geometries and four different flow rates were performed. All of the operation and boundary conditions for the calculations were the same as in the Ceramatec experiments. Good agreement was found. The overall pressure drop difference between calculations and experiments for most of the cases is within 10%.

X-Ray Photoelectron Spectroscopic Studies Of Dolomite Surfaces Exposed To Undersaturated And Supersaturated Aqueous Solutions, Xiaoming Hu, Pratik Joshi, Sharmila M. Mukhopadhyay, Steven R. Higgins

Mechanical and Materials Engineering Faculty Publications

Cleaved surfaces of dolomite were studied using ex-situ X-ray photoelectron spectroscopy (XPS) following exposure of the surfaces to various experimental conditions. Dolomite samples exposed to air, to a highly undersaturated solution (0.1 M NaCl, pH = 9), and to solution with a supersaturation (-Delta mu/kT) of 5.5 (pH = 9) were investigated with semiquantitative methods of analysis to ascertain the degree of non-stoichiometry resulting at the dolomite surface from reactive conditions. It was found that the dolomite cleavage surface in undersaturated solution was not altered significantly from the stoichiometric surface termination. The composition of the cleaved surface after exposure to …

High Temperature Heat Exchanger Project: Quarterly Progress Report January 1, 2006 Through March 31, 2006, Anthony Hechanova

Publications (NSTD)

Quarterly Collaboration Meeting. The UNLVRF HTHX Project quarterly meeting was held in Albuquerque, NM, March 16 and 17, 2006. The purpose of the meeting was to promote collaboration and communication among the UNLV Research Foundation partners. A tour of Sandia National Laboratory was also provided that included a visit to their sulfuric acid decomposition test apparatus. There were 24 attendees from universities, national laboratories, and private industry. Collaborators discussed their research progress. The next meeting will be in July in Salt Lake City, UT.

Unlv Research Foundation High Temperature Heat Exchanger Development, Anthony Hechanova

Publications (NSTD)

Barriers addressed:

Nuclear Hydrogen Initiative R&D Plan – Material performance and component design and testing for: intermediate heat exchanger and high-temperature thermochemical water splitting (H2SO4 decomposition and HI decomposition). Improved materials for High Temperature Electrolysis.

2nd Annual Undergraduate Research Conference Abstract Book, University Of Missouri--Rolla

Undergraduate Research Conference at Missouri S&T

No abstract provided.

Effect Of Firing Temperature And Holding Time On Characterization Of Al/Sic Metal Matrix Composites Produced By Pressureless Infiltration., Anne Zulfia, Myrna Ariati

Makara Journal of Technology

Effect of Firing Temperature and Holding Time on Characterization of Al/SiC Metal Matrix Composites Produced by Pressureless Infiltration. The production of Al-SiC metal matrix composite can be carried out by pressureless metal infiltration processs (PRIMEX). The experiment was conducted using aluminium AC2B ingot as a matrix and 50%Vf SiC powder as a reinforcement which is mixed with 10% Mg powder for wetting agent. The variables of this experiment are holding time and firing temperature to investigate the effect of these conditions on mechanical properties of Al-SiC metal matrix composites. Holding time was conducted for 2,5,8,10,12 hours and firing temperatures was …

Modification Of Bonding Strength Test Of Wc Hvof Thermal Spray Coating On Rocket Nozzle, Bondan T. Sofyan, Haposan J. Pardede, Marizki Stefano, Edi Sofyan

Makara Journal of Technology

Modification of Bonding Strength Test of WC HVOF Thermal Spray Coating on Rocket Nozzle. One way to reduce structural weight of RX-100 rocket is by modifying the nozzle material and processing. Nozzle is the main target in weight reduction due to the fact that it contributes 30 % to the total weight of the structur. An alternative for this is by substitution of massive graphite, which is currently used as thermal protector in the nozzle, with thin layer of HVOF (High Velocity Oxy-Fuel) thermal spray layer. This paper presents the characterization of nozzle base material as well as the modification …