Materials Science and Engineering Commons^™

Corrosion Of Steel By Lead Bismuth Eutectic, John Farley, Allen L. Johnson, Dale L. Perry

Transmutation Sciences Materials (TRP)

Materials for transmuter systems must be able to tolerate high neutron fluxes, great temperatures, and chemical corrosion. For lead bismuth eutectic (LBE) systems, there is an additional challenge in that the corrosive behaviors of materials in LBE are not well understood. Most of the available information on LBE systems has come from the Russians, who have over 80 reactor-years experience with LBE coolant in their Alpha-class submarine reactors. The Russians found that the presence of small amounts of oxygen (on the order of parts per million) in the LBE significantly reduced corrosion. However, a fundamental understanding and verification of its …

Surface Studies Of Corrosion Of Stainless Steel By Lead Bismuth Eutectic, Daniel Koury, Brian D. Hosterman, John Farley, Dale L. Perry, D. Parsons, J. Manzerova, Allen L. Johnson

Transmutation Sciences Materials (TRP)

Why is Lead Bismuth Eutectic Important?

• Changing national security stances have led to reexamination of nuclear waste reprocessing

• Dangerous actinides can be separated and

• Transmuted into safer products, creating a waste form dangerous for only hundreds of years, in addition to the production (up to 1/3 of the original fission energy) of useful energy

• Non-moderating coolants or spallation targets for production of fast neutrons is required for transmutation

• Russian experience with LBE coolants in their nuclear submarine fleet makes LBE an attractive possible transmutation coolant technology

• Corrosion of steel by LBE is an important …

Environment-Induced Degradation And Crack-Growth Studies Of Candidate Target Materials, Ajit K. Roy, Brendan O'Toole, Zhiyong Wang, David W. Hatchett

Transmutation Sciences Materials (TRP)

The primary objective of this task is to evaluate the potential for the environmentally-assisted cracking of candidate target materials for applications in spallation-neutron-target systems, such as accelerator-driven system for the transmutation of waste. The materials selected for evaluation and characterization are martensitic stainless steels (SS) including Alloys HT- 9, EP 823 and Type 422 stainless steel.

More recently, this experimental program has been expanded to evaluate the effect of molten lead-bismuth eutectic (LBE) on the corrosion behavior of target materials in the presence of oxygen. Since the materials performance laboratory (MPL) at UNLV currently cannot accommodate this type of testing, …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The corrosion of structural materials is a major concern for the use of lead-bismuth eutectic (LBE) systems for nuclear applications such as in transmuter targets or fast reactors. Corrosion in liquid metal systems can occur through various processes, including, for example, dissolution, formation of inter-metallic compounds at the interface, and penetration of liquid metal along grain boundaries. Predicting the rate of these processes depends on numerous system operational factors: temperature, system geometry, thermal gradients, solid and liquid compositions, and velocity of the liquid metal, to name a few. Corrosion, along with mechanical and/or hydraulic factors, often contributes to component failure. …

Modeling Of Corrosion In Oxygen Controlled Lead Bismuth Eutectic Systems With The Coupling Of Chemical Kinetics And Hydrodynamics, Samir Moujaes, Yitung Chen, Kanthi Kiran Dasika, Chao Wu

Transmutation Sciences Materials (TRP)

Objectives:

• To simulate a 2-D model of the Materials Test Loop by approximating it to be a toroid with a pie cross section for the purpose of comparing the simulated results with the analytical results.
• The temperature and concentration profiles on the wall boundaries imposed are similar to the actual test model.
• Geometry effects have great influence on local corrosion rate.
• A 2-D benchmark problem and a sudden expansion case are studied which show good consistency to analytical solution.
• Results from 2-D sudden expansion problem are similar to experimental data obtained by other researchers.

Investigation Of The Corrosion Of Steel By Lead-Bismuth Eutectic (Lbe) Using Scanning Electron Microscopy And X-Ray Photoelectron Spectroscopy, Daniel Koury

UNLV Theses, Dissertations, Professional Papers, and Capstones

Lead Bismuth Eutectic (LBE) has been proposed for use in programs for accelerator transmutation of waste. LBE is the leading candidate material as a spallation target and an option for the sub-critical blanket coolant. The corrosion of 316 and 316L stainless steels by LBE has been studied using UNLV's facilities for Scanning Electron Microscopy (SEM) and X-ray Photoelectron Spectroscopy (XPS). We have compared exposed and unexposed samples and studied the differences. Some amount of surface contamination is present on the samples and has been removed by ionbeam etching. The unexposed samples reveal typical stainless steel characteristics: a chromium oxide passivation …

Mechanistic Study Of Oxidation Of Hypophosphite On Pt Electrodes By Sniftirs, Tai-Xiang Jiang, Hui-Huang Wu

Journal of Electrochemistry

The oxidation of hypophosphite on a polycrystalline platinum electrode was studied by SNIFTIRS and cyclic voltammetry, the in-situ IR spectra were analyzed as a function of Pt electrode potentials in the solution of 0.5 mol/L H₂SO₄+0.1 mol/L NaH₂PO₂. It was found that the dissociative adsorption of hypophosphite ions occurs on Pt surface, and the oxidation product is H₃PO₄, rather than H₂PO₃^- which was considered to produce on Ni electrodes, thereby a new insight into mechanism of hypophosphite oxidation on Pt in acidic media was …

Preparation And Electrochemical Lithium Intercalation Performance Of Different Shaped Carbon Nanotube, Mao-Hui Chen, Zhen-Cai Huang, Guo-Tao Wu, Jin-Kua You, Zu-Geng Lin

Journal of Electrochemistry

In the present work, different shaped carbon nanotubes were produced by the general CVD and the template method at different temperature (600 ℃,700 ℃) with the reaction gas of acetylene. The morphology, structure and the electrochemical lithium intercalation performance were comparatively studied and characterized by TEM, HRTEM, SEM, XRD, Raman techniques and Charge/Discharge Test. It was found that the different preparation methods and temperatures all had an obvious effect on these properties of carbon nanotubes. In our samples, with the increase of preparation temperature, the degree of crystallinity decreased, and the reversible specific capacity increased respectively.

Improvement Of The Low Temperature Electrochemical Performance Of Ab5-Type Hydrogen Storage Alloy, Hui Ye, Zhu Wu, Zhi-Lin Li, Hong Zhang

Journal of Electrochemistry

Optimizing the rare earth composition and doping with boron have been used to improve the low temperature performance of AB₅ hydrogen storage alloy. The results show that Ce-rich alloy with a proper amount of boron is suitable for Ni/MH battery with the lower-limit temperature down to 238 K under smaller current density (≤120 mA/g). The improvement of low temperature performance of hydrogen storage alloy is well consistent with its microstructure, thermodynamic and kinetic properties.

Nano-Sized Cobalt-Based Oxides As Negative Electrode For Lithium-Ion Batteries, Feng Huang, Zheng-Yong Yuan, Yun-Hong Zhou, Ju-Tang Sun

Journal of Electrochemistry

Nanosized cobalt-based oxide (Co₃O₄, CoB_1.36O_2.8 and CoB_0.5Al_0.1O_1.5) samples were prepared by rheological phase method and were tested as anodes in secondary lithium batteries. The cells were cycled between 0.01V and 3.00 V. The best electrochemical performance was obtained from the Co₃O₄ cell, which retained 95% of its initial capacity (931 mAh/g) after 30 cycles. The doping of B, Al reduced the reversible capacity during the first discharge/charge cycle, and the quantity of reversible capacity reduced with B, Al increasing. The modifying structures at difference …

Lithium Intercalation Performance Of P-Doped Phenolic Resin Pyrolysis Carbon, Bao-Hua Li, Kai-Xi Li, Yonggen Lv, Chun-Xiang Lv, Dong Wu, Li-Cheng Ling

Journal of Electrochemistry

Phosphorus-doped phenolic resin carbon was prepared by low temperature (700 ℃) pyrolysis of thermoplastic phenolic resin containing different amounts of phosphorus pentoxide after curing. X-ray diffraction pattern and the constang-current charge-discharge properties of phenolic resin carbon were studied. The results showed that the phenolic resin carbon microstructure became out of order with increasing of content phosphorus pentoxide, otherwise, the first discharge reversible capacities increased firstly and then decreased. The first discharge reversible capacity of phenolic resin carbon containing 9wt% phosphorus pentoxide was 528 mA·h·g^-1 which was higher than that of non-phosphorus doped phenolic resin carbon(230 mA·h·g^-1) did.

Studies On The Inhibition Of Yki-05 Corrosion Inhibitor To 907a Steel In Different Immersed Environments, Hui Yu, Jian-Hua Wu, Hong-Ren Wang, Jian-Hua Qian, Guang-Zhang Chen

Journal of Electrochemistry

The inhibition of YKI-05 Corrosion inhibitor in different conditions was studied using potentiodynamic polarization technique. The resuled shown that (i) the inhibitor film layer was formed stably on the surface of 907A steel electrode when it was persistently immersed in static seawater and the inhibition efficiency reached 90% or so. The inhibition mechanism is negative catalytic effect. (ii) the inhibitior film layer was not stable when the electrode was periodically immersed in seawater and was destroyed more significantly with the increase of electrode exposing time. The film was only a covered layer on the surface of electrode and it retarded …

Steady State Simulation Of Ysz Intermediate-Temperature Fuel Cell, Zi-Jing Lin, Ye Gu, Xiao-Hua Zhang

Journal of Electrochemistry

With a coupled 2D electrochemical and thermal modeling software, the characteristics of the steady state operation of the intermediate-temperature fuel cell with thin yttria-stabilized zirconia(YSZ) electrolyte was analyzed. The parameters of I-V equation were obtained from fitting the experiment results and the choice of grid points was determined by balancing the accuracy requirement and computational efficiency. The temperature fields at different operation circumstances such as flow designs, material choices for interconnect, were examined. The dependences of the output power and cell efficiency on the operating voltage at different temperatures were studied. Based upon the analysis of the temperature profile, it …

Preparation And Performance Of Lifeo2 Coated Nickel Oxide Cathode For Molten Carbonate Fuel Cells, Chun-Ming Wang, Fei Li, Ke-Ao Hu

Journal of Electrochemistry

A novel cathode for molten carbonate fuel cells was prepared by coating LiFeO₂ over the surface of porous NiO cathode by a simple combustion process. The analytical results of X-ray diffraction (XRD), energy dispersive analysis of X-ray (EDAX), scanning electron microscopy (SEM) and transmission electron microscopy (TEM) indicated that the LiFeO₂ coating on the surface of NiO particles consisted of nonometer-sized LiFeO₂ grains and sintered tightly with the NiO particles. The LiFeO₂ coating dramatically reduced the contacting area of NiO with the carbonate melts, thus the solubility of NiO in the carbonate melts was decreased. Meanwhile, …

Review Of Mathematical Model For Proton Exchange Membrane Fuel Cell, Shan-Hai Ge, Bao-Lian Yi, Hua-Min Zhang

Journal of Electrochemistry

In the review with 49 references, the mathematical models for proton exchange membrane fuel cell (PEMFC) were summarized. The mechanistic model and empirical model were introduced. Transfer in the membrane, catalyst layer, diffusion layer and flow field of PEMFC were described. The importance of water and heat management was analyzed. The dimension, complexity and solving methods of the PEMFC model were discussed. The importance and validity to develop a model with time dimension are put forward.

Properties Of Domestic Natural Graphite Used For Li-Ion Batteries, Cui-Wei Du, Yu-Juan Zhao, Gang Zhang, Yin-Shun Wu, Qing-Guo Liu

Journal of Electrochemistry

The structure, physical characteristics and electrochemical properties of the natural graphite produced in Shandong province have been studied. The result of X-ray diffraction showed that the graphite consisted of hexagonal structure and rhombic structure (30% rhombic structure). It was fine crystal graphite. Used as a negative material of Lithium ion battery, the natural graphite showed excellent voltage and high energy capacity, but poor compatibility with electrolyte solution containing propylene carbonate (PC) for its own structure limitation.

Effect Of Dissolved Oxygen On The Corrosion Behavior Of Coalesced Copper And Stainless Steel-206 In Acetic Solutions, Rong-Zong Hu, Xiong-Cao Zhao, Yu-Hua Weng, Chang-Jian Lin

Journal of Electrochemistry

Linear sweeping technique and dissolving oxygen sensor were used to study the effect of dissolved oxygen and relating factors on the corrosion behavior of coalesced copper and stainless steel-206 in acetic solutions. It was found: 1. The existing of dissolved oxygen is one of the important factors, which strongly influenced the corrosion behavior of coalesced copper and stainless steel-206 in acetic solution. 2. The existing of dissolved oxygen is benefitial to the preventing stainless steel-206 from corrosion in acetic solutions, but damage to the preventing coalesced copper from corrosion. 3. At the high temperature since the dissolved oxygen was escaping …

Electrocatalytic Oxidation Of Formic Acid On Molybdate-Modified Platinum Electrode, Jun-Hua Du, Xue-Hui Xu, Hong Li, Hong-Yu Cheng, Wei-Shan Li

Journal of Electrochemistry

The electrochemical behavior of molybdates on a platinum electrode in H₂SO₄ solutions with different H₂SO₄ concentrations was studied by cyclic voltammetry and double chronoamperometry. Molybdates were reduced to adsorb hydrogen molybdenum bronzes on the platinum electrode in H₂SO₄ solutions during cathodically potential sweep. The hydrogen molybdenum bronzes were oxidized to different forms of hydrogen molybdenum bronzes with less hydrogen, depending on the H₂SO₄ concentration. Platinum electrode was modified by these hydrogen molybdenum bronzes. However, this modified electrode was not stable in H₂SO₄ solutions. The modified …

Manufacture Of 1 Kw Molten Carbonate Fuel Cell Stack, Sheng Sui, Xin-Jian Zhu, Zheng-Yu Fan, Guang-Yi Cao

Journal of Electrochemistry

A molten carbonate fuel cell stack with an active area of 240 mm×140 mm consisted of 30 cells. The gas feed system works via interior manifolds, and the stack placed in a couple of self-chest, coupled with a heater at the bottom and other fours surrounded,to keep uniformity of temperature.Under ambient pressure and 650 ℃, fed with hydrogen and air as anode and cathode gases respectively, the stack gave a current density of 150 mA/cm² at an average cell voltage of 0.7 V. The peak output of the stack was 1.06 kW during its performance of 300 h.

Corrosion Of Steel By Lead Bismuth Eutectic: Quarterly Report August September October 2002, John Farley

Transmutation Sciences Materials (TRP)

We continued with sputter depth profiling of 316 and 316L steel samples that have been exposed to LBE. We also calibrated the sputter depth profiling using a sample of SiO₂ on Si, and the SEM. This is a valuable independent determination of the thickness of oxide layers.

In the laboratory, progress continues using the XPS machine. Experiments have been performed on steel samples using Argon ions to mill away the surface of the sample, thereby making measurements as a function of depth. This "ion beam milling" proceeds slowly through the oxide layer that covers the steel sample. We are …

Hydrogen-Induced Embrittlement Of Candidate Target Materials For Applications In Spallation-Neutron-Target Systems: Quarterly Progress Report (June 01 – August 31, 2002), Ajit K. Roy, Brendan O'Toole

Transmutation Sciences Materials (TRP)

The primary objective of this task is to evaluate the effect of hydrogen on environment-assisted cracking of candidate target materials for applications in spallation-neutron-target (SNT) systems such as accelerator production of tritium (APT) and accelerator transmutation of waste (ATW). The materials selected for evaluation and characterization are martensitic stainless steels including Alloy HT-9, Alloy EP 823 and Type 422 stainless steel. The susceptibility to stress corrosion cracking (SCC) and hydrogen embrittlement (HE) of these materials are being evaluated in environments of interest using tensile specimens under constant load and slow-strain-rate (SSR) conditions. Further, the localized corrosion behavior of these alloys …

Modeling Corrosion In Oxygen Controlled Lbe Systems With Coupling Of Chemical Kinetics And Hydrodynamics-Task V: Final Report -Phase I 09/01/2001-08/30/2002, Samir Moujaes, Yitung Chen

Transmutation Sciences Materials (TRP)

The Lead-Bismuth eutectic (LBE) has been determined from previous experimental studies by the Russians and the European scientific community to be a potential material that can be used as a spallation target and coolant for the AAA proposed application. Properly controlling the oxygen content in LBE can drastically reduce the LBE corrosion to structural steels. However, existing knowledge of material corrosion performance was obtained from point-wise testing with only very sparse experimental data. Scientists have noticed that the concentration of oxygen dissolved in the liquid alloy could control the corrosion rate of steels exposed to Pb or Pb-Bi. At high …

Initial Stages Of Copper Electrodeposition On Glassy Carbon Electrode, Ling Huang, Rui Zhang, Min Gu, Fang-Zu Yang, Shu-Kai Xu, Shao-Min Zhou

Journal of Electrochemistry

Initial stages of copper electrodeposition on glassy carbon electrode from acid sulphate solutions were studied using cyclic voltammetry and chronoamperometry. The electrolyte solution was a 0.05 mol.L^-1 copper sulphate, 1.4～1.8 mol⋅L^-1 sulphuric acid containing 1 mg·L^-1 2-mercaptobenzoimidazole, Results show that 2-mercaptobenzoimidazole produced an inhibition of the copper deposition, probably related to the adsorption,sulphuric acid promote copper electrodeposition. The initial deposition kinetics corresponded to a model including instantaneous nucleation and diffusion controlled growth.Addition of 2-mercaptobenzoimidazole and sulphuric acid did not change the initial nucleation of copper electrocrystallization, it increased the nucleation rate and the number density of nuclei …

Electrochemical Techniques For Measuring Anti-Corrosion Behavior Of The Thin Corrosion Inhibitor Layer To The 907a Steel, Yong-Tao Zhao, Jian-Hua Wu, Fan-Cai Chen, Zhong-Ping Gao, Jia Wang, Chang-Jiu Zhao

Journal of Electrochemistry

The corrosion inhibiting behavior of 907A steel, which was covered with thin inhibitor layers in moist seawater atmosphere,was studied. The electrochemical measurements, including EIS method and the coulostatic method, were used to atmospheric corrosioed monitor (ACM) under thin inhibitor layers to determine its corrosion rate. The results shown that the application of electrochemical methods such as the coulostatic technique and EIS could readily detect the on going process of film formation. Hence, the rapid evaluation of the thin inhibitor layers for 907A steel might be possible.

Ionic Conduction In Ba0.95Ce0.9Y0.1O3 - Α Solid Oxide And Its Performance In Fuel Cell, Gui-Lin Ma, Ding-Xian Jia, Li-Gan Qiu, Hui Shi, Rong Chen

Journal of Electrochemistry

Using Ba_0.95Ce_0.9Y_0.1O_3-α as a solid electrolyte and porous platinum as electrodes,hydrogen and oxygen concentration cells and hydrogen-air fuel cell were constructed, respectively. Electromotive forces (MEFs) of the gas concentration cells and I-V characteristics of the fuel cell were detdrmined in the temperature range of 600～1 000 ℃. The Ba_0.95Ce_0.9Y_0.1O_3-α exhibited almost the pure protonic conduction under hydrogen gas,and a mixed conduction of oxide-ion and electron hole with oxide-ion transport number of 0.3～0.5 under oxygen gas. It exhibited a mixed conduction of proton and oxide-ion with the …

Xrd Study On Highly Preferred Orientation Cu Electrodeposit, Min Gu, Fang-Zu Yang, Ling Huang, Shi-Bing Yao, Shao-Min Zhou

Journal of Electrochemistry

Copper electrodeposit was obtained in CuSO₄+H₂SO₄ electrolyte solution by electrodeposition and its structure was studied by XRD. The results showed that copper electoddeposits with the highly preferred orientations of (220) and (111) could be obtained at current density 4.0 A/dm² and 15.0 A/dm², respectively. The texture coefficient (TC) values were increased by thickness of Cu deposits. The thickness would be, to obtain Cu electrodeposit with (111) highly preferred orientation, about 7 times of that of (220) highly preferred orientation, which indicated that(220) face was easier to be remained than (111) face and …

Some Consideration For Lithium-Ion Cells' Safety, Guang-Xia Hu, Jing-Ying Xie

Journal of Electrochemistry

The safety is the most important problem for lithium ion cells, especially for large lithium ion cells. In this paper, some information about lithium ion cells' safety can be learned by discussing several aspects of lithium ion cells, such as, materials of lithium ion cell, manufacturing processes, using conditions and so on.

Study On Hydrogen Evolution Performance Of Nickel-Tin Electrode, Tian-Yi Chang, Bao-Hong Zhang, Wenbo Cong, Yao Luo

Journal of Electrochemistry

The cathode active material with low hydrogen evolution overvoltage was prepared by electroplating Ni-Sn alloy on the ferrous basic body.This kind of material can be applied in the diaphragm type of electrolytic tank to decrease cell voltage and save energy. On the condition according with cathode solution in the electrolytic tank (NaOH 120 g/L, NaCl 190 g/L, 90 ℃, i=150 mA/cm²), the overvoltage of hydrogen evolution was 88 mV. By the X-ray diffraction analysis, it was found that the structure of this kind of material was different from that of Ni-Sn alloy applied in traditional decoration. By using …

Electrochemical Degradation Of Organic Wastewater By Three-Dimensional Electrode Reactor, Chun He, Tai-Cheng An, Ya Xiong, Dong Shu, Hui-Ling Hu, Xi-Hai Zhu

Journal of Electrochemistry

The electrochemical degradation of aniline was investigated using a novel electrochemical reactor, three-dimensional electrode reactor. The experimental results indicated that the reactor could efficiently remove aniline. The removal efficiency could be attributed to a combination of direct and indirect electrochemical reactions, that is, anodic oxidation and oxidation of electrogenerated H₂O₂ and hydroxyl radicals generated in electro-Fenton process. It was also observed that the removal efficiency was significantly dependent on applied voltage, Fe²⁺ concentration, pH value and electrolysis time. In the experimental range they all have a positive effect on the removal efficiency except for pH value. …

Pure Hap Film Prepared By Direct Electrodepositing On Metallic Surface And Its Mechanism, Hao-Bing Hu, Chang-Jian Lin, Fei Chen, Ren Hu, Ming Guo

Journal of Electrochemistry

In controlling concentration of Ca²⁺ and PO₄^3- in electrodeposition solution, the HAP film on Ti alloy has been deposited directly. Using XRD and SEM we have learned that prepared HAP is intact in crystal and equal in dimension. Thermodynamic calculation indicated that the HAP is easer formation of than that TCP of. With the XRD, SEM analyses and thermodynamic calculation, the electrodeposition mechanism has been discussed. It was proved that electrodepositon is a two-stage process and formation of HAP is a direct process from solution ions to HAP crystal without precursor.