Materials Science and Engineering Commons^™

Creep Of Hi-Nicalon™ S Ceramic Fiber Tows At 700°C In Air And In Silicic Acid-Saturated Steam, Matthew W. Piper

Theses and Dissertations

Aircraft structural and engine components are subjected to elevated temperature and steam environments during operation. Turbine blades experience particularly harsh conditions that are approaching the operating temperature limits of current Nickel-based superalloys even with active cooling. Ceramic matrix composites (CMCs), which demonstrate high specific strength and specific stiffness and maintain these properties at elevated temperatures such that active cooling is not required, are prime candidates to replace superalloys as the materials for turbine blades. Ceramic matrix composites are composite materials that consist of a ceramic matrix with fiber reinforcement. This research investigated a silicon carbide (SiC) fiber, Hi-Nicalon™ S, which …

Glass Derived Nanoparticles For Nerve Tissue Repair, D. E. Day, Ali Mohammadkah, Amy Beth Harkins, Laura Marquardt

Materials Science and Engineering Faculty Research & Creative Works

A biocompatible, biodegradable composite material, and method of using nanoparticles formed within the composite material for nerve repair are disclosed. The nanoparticles may not be formed until the glass degrades upon contact with a fluid in vivo or in vitro.

Properties Of Partially Stabilized Zirconia Components Fabricated By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Ming Leu, Gregory Hilmas, Jeremy Watts

Faculty Publications, Mechanical Engineering

The Ceramic On-Demand Extrusion (CODE) process is a novel additive manufacturing process for fabricating dense ceramic components from aqueous pastes of high solids loading. In this study, 3 mol% Y2O3 stabilized tetragonal zirconia polycrystal (3Y-TZP) parts were fabricated using the CODE process. The parts were then dried in a humidity controlled environmental chamber and sintered under atmospheric pressure. Mechanical properties of the sintered parts were examined using ASTM standard test techniques, including density, Young’s modulus, flexural strength, Weibull modulus, fracture toughness and Vickers hardness. The microstructure was analyzed, and grain size was measured using scanning electron microscopy. The results compared …

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (<1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

Power Maximization For Pyroelectric, Piezoelectric, And Hybrid Energy Harvesting, Murtadha A. Shaheen

Theses and Dissertations

The goal of this dissertation consists of improving the efficiency of energy harvesting using pyroelectric and piezoelectric materials in a system by the proper characterization of electrical parameters, widening frequency, and coupling of both effects with the appropriate parameters.

A new simple stand-alone method of characterizing the impedance of a pyroelectric cell has been demonstrated. This method utilizes a Pyroelectric single pole low pass filter technique, PSLPF. Utilizing the properties of a PSLPF, where a known input voltage is applied and capacitance C_p and resistance R_p can be calculated at a frequency of 1 mHz to 1 Hz. …

Improving The Capacity, Durability And Stability Of Lithium-Ion Batteries By Interphase Engineering, Qinglin Zhang

Theses and Dissertations--Chemical and Materials Engineering

This dissertation is focus on the study of solid-electrolyte interphases (SEIs) on advanced lithium ion battery (LIB) anodes. The purposes of this dissertation are to a) develop a methodology to study the properties of SEIs; and b) provide guidelines for designing engineered SEIs. The general knowledge gained through this research will be beneficial for the entire battery research community.

Creep And Oxidation Of Hafnium Diboride-Based Ultra High Temperature Ceramics At 1500°C, Anthony J. Degregoria

Theses and Dissertations

Ultra high temperature ceramics (UHTCs) are leading candidates for aerospace structural applications in high temperature environments, including the leading edges of hypersonic aircraft and thermal protection systems for atmospheric re-entry vehicles. Before UHTCs can be used in such applications, their structural integrity and environmental durability must be assured, which requires a thorough understanding and characterization of their creep and oxidation behavior at relevant service temperatures.

Capillary Wall Coupled Whispering Gallery Mode Microresonator, Hai Xiao, Wang Hanzheng

Electrical and Computer Engineering Faculty Research & Creative Works

A microresonator structure comprises a waveguide and a microsphere. The waveguide is of elongated cylindrical shape and includes a first section of optical transmission material and a cavity section axially aligned with the first section. The cavity section includes a first cavity and a second cavity. The first cavity is adjacent to the first section and includes a first sidewall of optical transmission material with an inner surface that tapers inward to an apex positioned adjacent to the first section. The second cavity is positioned adjacent to the first cavity of hollow cylindrical shape and includes a circumferential second sidewall …

Freeform Extrusion Fabrication Of Titanium Fiber Reinforced Bioactive Glass Scaffolds, Albin Thomas, Krishna C. R. Kolan, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

Although implants made with bioactive glass have shown promising results for bone repair, their application in repairing load-bearing long bones is limited due to their low fracture toughness and fairly fast degradation response in vivo. In this paper, we describe our investigation of freeform extrusion fabrication of silicate based 13-93 bioactive glass scaffolds reinforced with titanium fibers. A composite paste was prepared with 13-93 bioactive glass filled with titanium fibers (~16 µm in diameter and aspect ratio of ~250) having a volume fraction of 0.4 vol. %. This paste was then extruded to fabricate scaffolds with an extrudate diameter …

Effects Of Temperature On Aqueous Freeform Extrusion Fabrication, Jie Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An experimental study was conducted to investigate the effect of temperature on ceramic parts produced by paste extrusion based additive manufacturing followed by sintering. A computer-controlled gantry system equipped with a piston extruder was used to extrude aqueous alumina paste. The system includes a temperature control subsystem that allows for freeform extrusion fabrication inside a low-temperature (<0°C) chamber. It can also be used for fabricating parts on a hot plate at ambient or higher temperatures (≥20°C). Test specimens were fabricated from aqueous aluminum pastes at -20°C in the low-temperature chamber and also on the hot plate at 40°C. The minimum angles achievable by these two processes for part fabrication, without use of support material, were compared. Also compared were the relative density and mechanical properties of the parts obtained after sintering. Microstructures were examined via scanning electron microscopy in order to obtain a deeper understanding of the effect of fabrication temperature.

Grain Boundary Migration Of Nio-Mgo Alloys, Xin Li Phuah, David Lowing, John Blendell

The Summer Undergraduate Research Fellowship (SURF) Symposium

Grain boundary engineering offers enhanced control of microstructure development during processing, leading to improved final material properties. However, using the effects of the interfacial energy anisotropy on grain boundary mobility to control microstructure development is not well understood. The NiO-MgO system is studied as it has complete solid solubility and a transition in the faceting behavior with composition due to changes in the interfacial energy anisotropy. NiO-MgO powders were produced through the amorphous citrate process and modifications to the process were made to reduce particle and agglomerate size. The powders were pressed and sintered in various conditions to produce fine …

Burner, Emitter, And Recuperator Development For Lightweight Thermophotovoltaic Power Supply, Lewis Fraas, Leonid Minkin, J. Avery, Hui She, L. Ferguson, Fatih Dogan

Materials Science and Engineering Faculty Research & Creative Works

Like batteries, thermophotovoltaic generators produce DC electricity quietly. TPV uses infrared photovoltaic cells to convert infrared radiation from a combustion heated ceramic IR emitter. However, because the specific energy in a hydrocarbon fuel like propane or butane is 12,900 Wh/kg, much larger than the specific energy of 145 Wh/kg for a Li-ion battery, TPV is very promising as a lightweight DC power supply. A portable cylindrical thermophotovoltaic (TPV) battery replacement concept has been previously described. It consists of a cylindrical TPV receiver assembly using simple diffused junction GaSb IR cells along with a novel omega recuperator and a novel doped …

Tensile Test Design To Measure Interlayer Adhesion In Investment Casting Shells For Spalling Mitigation, Shelby Boyd, Alex Miller, Jameson Senger

Materials Engineering

We designed a tensile test fixture for a 112 lbf capacity Instron load frame that imparts a normal force on the face of a button epoxied to an investment casting shell sample, delaminating the shell area attached to the button. Using a green standard shell (Group 1), a partially fired standard shell (Group 2), and a green shell with a different third coat (Group 3), we verified that the fixture can measure differences in strength between sample groups. We attached steel buttons to leveled samples with 0.05 mL of Hysol-Loctite 9340 epoxy, let it cure for 48 hours, and tested …

Chemical Oxidative Polymerization, Optical, Electrochemical And Kinetic Studies Of 8-Amino-2-Naphthol, Fatih Dogan, Ismet Kaya, Ali Bilici, Mehmet Yildirim

Materials Science and Engineering Faculty Research & Creative Works

Here the polymerization of 8-amino-2-naphthol (AN) is reported without use of an additional external template, surfactants or functional dopants. For this, NaOCl and hydrochloride acid solution (1.0 M) were used as oxidant and reaction medium, respectively. The structure of oligomer was elucidated by FT-IR, UV–vis and 1 H-NMR techniques. The number average molecular weight of oligomer was found to be 2200Da with a polydispersity index of 1.4 by size exclusion chromatography. This oligomer exhibited a multicolor emission behavior as it was excited at different wavelengths. Redox states were clarified by cyclic voltammetry (CV) technique and the relationship between anodic/cathodic peak …

Comparison Of Low-Temperature Co-Fired Ceramic And Direct Bonded Copper For Single Ended Primary Inductance Topology, Kristopher Cody Johnson

Electrical Engineering Undergraduate Honors Theses

This work examines the thermal dissipation characteristics of Low-Temperature Co-fired Ceramic (LTCC) and Direct Bonded Copper (DBC) with the implementation of a Single Ended Primary Inductance Converter (SEPIC) topology. The advantages and disadvantages of the two substrates will be explored in addition to a description of the design and control of the SEPIC. It will be shown that the DBC implementation is superior with regards to thermal dissipation, but that LTCC has advantages in high- density packaging, RF applications, and embedded components. These substrates and converters provide many advantages in industrial applications that include automotive and grid level implementations. Additional …

Reaction Kinetics Of Rare Earth And Actinide Materials, Brian Jon Jaques

Boise State University Theses and Dissertations

This dissertation presents the effects of atmosphere, time, and energy input (thermal and mechanical) on the kinetics of gas-solid and solid-solid reactions in systems of dysprosium, uranium, oxygen, and nitrogen. Accordingly, Chapter Two presents a novel synthesis technique used to form DyN via a gas-solid reaction between dysprosium and nitrogen. DyN was rapidly formed through a mechanochemical process in a high energy ball mill at ambient temperatures. The progress of the reaction was quantified using in situ temperature and pressure measurements coupled with microscopy and x-ray diffraction. It was found that the rate of the nitridation reaction is controlled by …

Kinetics Of Corrosion Of Bn-Zro2-Sic Ceramics In Contact With Si-Killed Steel, Abhishek Kumar, Vivek Thapliyal, David G.C. Robertson, Jeffrey D. Smith

Materials Science and Engineering Faculty Research & Creative Works

The mechanism and kinetics of corrosion of BN-ZrO₂-SiC (MYCROSINT®SO43) by molten Si-killed steel was studied. Isothermal corrosion tests were performed for duration between 2 and 8 h. Refractory and steel composition and morphology changes were investigated. A kinetic model using process simulation software METSIM and thermochemical software FactSage was developed to understand refractory-steel interactions. The corrosion process showed a deviation from parabolic kinetics and was fitted by a combination of linear and parabolic terms. It was determined that corrosion of the BN-ZrO₂-SiC refractory was governed by dissolution of SiC and BN and removal of ZrO_{2 …}

High Pressure Behavior Of Mullite-Type Oxides: Phase Transitions, Amorphization, Negative Linear Compressibility And Microstructural Implications, Patricia Kalita

UNLV Theses, Dissertations, Professional Papers, and Capstones

Even though mullite occurs rarely in nature, it is perhaps one of the most important phases in both traditional and advanced ceramics. Existing and emerging applications of mullite and mullite-type materials include: high-temperature composites, aerospace materials, ballistic shielding for military applications and even non-linear optical materials. There are many uncertainties regarding the basic physical properties of mullite-type materials, particularly in terms of their high-pressure structural stability and mechanical behavior that are important to address for emerging applications of mullites as engineering materials. This work is the first reported comprehensive investigation of the high –pressure structural behavior of several different mullites …

Crystal Nucleation Of Palladium-Doped Lithium Disilicate Glass, Gregory Humble

Symposium of Student Scholars

The effect of concentration of palladium particles on crystal nucleation was investigated for lithium disilicate glass. The heterogeneous nucleation rate for 470°C and 480°C were calculated for a concentration of 0.001% palladium by weight. The DTA method of measuring nucleation and crystallization was used in this calculation.

Electrochemical Capture Of Co2 From Natural Gas Using A High-Temperature Ceramic-Carbonate Membrane, Jingjing Tong, Lingling Zhan, Jie Fang, Minfang Han, Kevin Huang

Faculty Publications

This study reports the first investigation of using a ceramic-carbonate dual-phase membrane to electrochemically separate CO₂ from a simulated natural gas. The CO₂ permeation flux density was systematically studied as a function of temperature, CO₂ partial pressure and time. As expected, the flux density was observed to increase with temperature and CO₂ partial pressure. Long-term stability test showed that flux density experienced an initial performance-improving “break-in” period followed by a slow decay. Post-test microstructural analysis suggested that a gradual loss of carbonate during the test could be the cause of the flux-time behavior observed.

Method And System For Purifying Charged Radioisotopes, Cathy Sue Cutler, Gary John Ehrhardt, Hendrik Petrus Engelbrecht, D. E. Day

Materials Science and Engineering Faculty Research & Creative Works

The present invention provides a simple and inexpensive method for removing metal and other impurities in a radioisotope solution. The invention further includes the development of a new parent/daughter generator system for collecting the daughter isotope in a concentrated solution.

Methods Of Extrusion On Demand For High Solids Loading Ceramic Paste In Freeform Extrusion Fabrication, Wenbin Li, Amir Ghazanfari, Ming Leu, Robert Landers

Faculty Publications, Mechanical Engineering

Fabrication of highly dense parts with complex geometry by paste-extrusion-based solid freeform fabrication processes requires a precise control of the extrusion flow rate to dispense material on demand, which is often referred as Extrusion-On-Demand (EOD). The extrusion process for aqueous ceramic pastes is complex and difficult to control due to their non-Newtonian behavior, compressibility and inhomogeneity. In this study, three methods of EOD (based on ram extruder, needle valve, and auger valve) are introduced and investigated for the extrusion of high solids loading (i.e., >50%, volumetric) aqueous alumina paste. Optimal extrusion process parameters for these methods are determined through printing …

Angiogenic Effect Of Bioactive Borate Glass Microfibers And Beads In The Hairless Mouse, Richard J. Watters, Roger F. Brown, D. E. Day

Biological Sciences Faculty Research & Creative Works

The purpose of this project was to investigate the angiogenic mechanism of bioactive borate glass for soft tissue repair in a 'hairless' SKH1 mouse model. Subcutaneous microvascular responses to bioactive glass microfibers (45S5, 13-93B3, and 13-93B3Cu) and bioactive glass beads (13-93, 13-93B3, and 13-93B3Cu) were assessed via: noninvasive imaging of skin microvasculature; histomorphometry of microvascular densities; and quantitative PCR measurements of mRNA expression of VEGF and FGF-2 cytokines. Live imaging via dorsal skin windows showed the formation at two weeks of a halo-like structure infused with microvessels surrounding implanted borate-based 13-93B3 and 13-93B3Cu glass beads, a response not observed with …

Fundamental Studies Of Surfactant Templated Metal Oxide Materials Synthesis And Transformation For Adsorption And Energy Applications, Saikat Das

Theses and Dissertations--Chemical and Materials Engineering

This work addresses fundamental aspects of designing templates and curing conditions for the synthesis of mesoporous metal oxide thin films. The first section addresses selection of cationic-carbohydrate surfactant mixtures to synthesize templated silica thin films for selective adsorption of simple carbohydrates based on molecular imprinting. Nuclear magnetic resonance and fluorescence spectroscopy results suggest a novel structure for mixtures of alkyl glucopyranosides or xylopyranosides with cationic (trimethylammonium) surfactants. Despite thermodynamically favorable mixing, the carbohydrate headgroups in the mixed micelle adopt an inverted configuration with their headgroups in the micelle core, and therefore are inaccessible for molecular imprinting. This orientation occurs even …

Fusion Welding Of Diboride-Carbide Ceramic Composites, Derek Scott King

Doctoral Dissertations

"Plasma and pulsed plasma arc welding (PAW and PPAW) processes were used to fusion weld ZrB₂ containing 20 vol% ZrC. Varying welding parameters resulted in changes in weld pool shape and size, and the size of ZrB₂ grains within the fusion zone. For PAW processes that resulted in a keyhole fusion zone (full penetration), the arc to workpiece power transfer efficiency was estimated to be 2 grain lengths were observed to decrease between binary PAW FZs (~1 mm in length), and binary PPAW FZs (~0.8 mm in length), and an increasing aspect ratio for ZrB₂ grains in …

Congenital Epidermoid Cyst Results In Muscle Fusion Defect In The Upper Lip, Fatih Dogan, Ibrahim Hakan Bucak

Materials Science and Engineering Faculty Research & Creative Works

Epidermoid cysts are rarely detected malformations in the oral cavity. Their development sites are the sublingual, submaxillary, and submandibular spaces. In this paper, we report a three-month-old infant who was admitted to our hospital due upper lip swelling. Magnetic resonance imaging showed that she had a two-centimeter cystic lesion and fusion defects of orbicularis oris muscle. The cyst was surgically removed, and histopathological diagnosis was “epidermoid cyst.” In recent literature, we could not find reports related to orbicularis oris muscle fusion defects because of epidermoid cyst.

Interaction Of Bn-Zro2-Sic Ceramics With Inclusions In Si-Killed Steel, Abhishek Kumar, Vivek Thapliyal, Jeffrey D. Smith

Materials Science and Engineering Faculty Research & Creative Works

Boron nitride (BN)-based ceramics are often used as containment refractory in thin-strip steel production. The interaction of this material (BN-ZrO₂-SiC: -MYCROSINT® SO43) was studied using a steel-inclusion system in a laboratory setup. Isothermal interaction tests were performed to evaluate the interaction of inclusions with this refractory. It was determined that corrosion of the BN refractory occurs through a dissolution mechanism and it was more severe in contact with steel compared to slag. A thermodynamic model was developed using FactSage to study the change in liquid steel/slag composition with refractory interaction. Thermodynamic predictions were in agreement with the experimental …

Investigation Of The Performance Of Different Types Of Zirconium Microstructures Under Extreme Irradiation Conditions, Eric M. Acosta, Osman J. El-Atwani

The Summer Undergraduate Research Fellowship (SURF) Symposium

The safe and continued operation of the US nuclear power plants requires improvement of the radiation resistant properties of materials used in nuclear reactors. Zirconium is a material of particular interest due to its use in fuel cladding. Studies performed on other materials have shown that grain boundaries can play a significant role on the radiation resistant properties of a material. Thus, the focus of our research is to investigate the performance of different zirconium microstructures under irradiation conditions similar to those in commercial nuclear reactors. Analysis of the surface morphology of zirconium both pre- and post-irradiation was conducted with …

Microstructure Development Of Granular System During Compaction, Chen Shang, Marcial Gonzalez

The Summer Undergraduate Research Fellowship (SURF) Symposium

Granular materials is the second most manipulated material in the industry today. They are easy to transport and more and more newly developed materials cannot stand the process of traditional casting, like energetic materials and bio-materials, but will survive the powder compaction process. Having a better understanding of the microstructure development of granular systems during compaction process, especially for particles that will heavily deform under loading, will give an insight of how to better process the powders to produce materials with overall better performance comparing to bulk materials. The main theory and mechanism applied are Hertz law and nonlocal contact …

In Vitro Assessment Of Laser Sintered Bioactive Glass Scaffolds With Different Pore Geometries, Krishna C. R. Kolan, Albin Thomas, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The pore geometry of bioactive glass scaffolds intended for use in bone repair or replacement is one of the most important parameters that could determine the rate of bone regeneration. The pore geometry would also affect the mechanical properties of the scaffolds and their rate of degradation. Scaffolds with five different architectures, having ~50% porosity, were fabricated with silicate (13–93) and borate (13–93B3) based bioactive glasses using a laser sintering process. An established, late-osteoblasts/early-osteocytes cell line was used to perform cell proliferation tests on the scaffolds. The results indicated that the cells proliferate significantly more on the scaffolds which mimic …