Materials Science and Engineering Commons^™

Mechanical Characterization Of Parts Produced By Ceramic On‐Demand Extrusion Process, Amir Ghazanfari, Wenbin Li, Ming Leu, Gregory Hilmas

Faculty Publications, Mechanical Engineering

Ceramic On‐Demand Extrusion (CODE) is an additive manufacturing process recently developed to produce dense three‐dimensional ceramic components. In this paper, the properties of parts produced using this freeform extrusion fabrication process are described. High solids loading (~60 vol%) alumina paste was prepared to fabricate parts and standard test methods were employed to examine their properties including the density, strength, Young's modulus, Weibull modulus, toughness, and hardness. Microstructural evaluation was also performed to measure the grain size and critical flaw size. The results indicate that the properties of parts surpass most other ceramic additive manufacturing processes and match conventional fabrication techniques.

3d Bioprinting Of Stem Cells And Polymer/Bioactive Glass Composite Scaffolds For Bone Tissue Engineering, Caroline Murphy, Krishna Kolan, Wenbin Li, Julie A. Semon, D. E. Day, Ming-Chuan Leu

Biological Sciences Faculty Research & Creative Works

A major limitation of using synthetic scaffolds in tissue engineering applications is insufficient angiogenesis in scaffold interior. Bioactive borate glasses have been shown to promote angiogenesis. There is a need to investigate the biofabrication of polymer composites by incorporating borate glass to increase the angiogenic capacity of the fabri-cated scaffolds. In this study, we investigated the bioprinting of human adipose stem cells (ASCs) with a polycaprolac-tone (PCL)/bioactive borate glass composite. Borate glass at the concentration of 10 to 50 weight %, was added to a mixture of PCL and organic solvent to make an extrudable paste. ASCs suspended in Matrigel …

Controlling Properties Of Agglomerates For Chemical Processes, Joseph A. Halt

Dissertations, Master's Theses and Master's Reports

Iron ore pellets are hard spheres made from powdered ore and binders. Pellets are used to make iron, mainly in blast furnaces. Around the time that the pelletizing process was developed, starch was proposed as a binder because it’s viscous, adheres well to iron oxides, does not contaminate pellets and is relatively cheap. In practice, however, starch leads to weak pellets with rough surfaces – these increase the amount of dust generated within process equipment and during pellet shipping and handling. Thus, even though the usual binder (bentonite clay) contaminates pellets, pelletizers prefer it to starch or other organics.

This …

Processing, Microstructure, And Properties Of Engineered Diboride Structures, Connor Charles Wittmaier

Masters Theses

"The mechanical properties and processing parameters of boride ceramics in foam and laminate architectures were evaluated. The ceramic reticulated foam was produced through a polymer substrate replication technique and the hardness and compressive strength were tested. The laminate structure was tested to evaluate the flexure strength and work of fracture as a function of temperature.

The foam architecture was produced using a TiB₂ slurry coating on a polyurethane reticulated foam preform. Foams sintered to 2150⁰C displayed an average grain size of 8.9 ± 7.3 µm, and a hardness of 17.3 ± 2.4 GPa. Crush testing foams were sintered at …

Viscous Sealing Glass Compositions For Solid Oxide Fuel Cells, Cheol-Woon Kim, Richard K. Brow

Nuclear Engineering and Radiation Science Faculty Research & Creative Works

A sealant for forming a seal between at least two solid oxide fuel cell components wherein the sealant comprises a glass material comprising B₂O₃ as a principal glass former, BaO, and other components and wherein the glass material is substantially alkali-free and contains less than 30% crystalline material.

Microstructure And Properties Of Spark Plasma Sintered Moalb Ceramics, Ting Lou

Department of Mechanical and Materials Engineering: Dissertations, Theses, and Student Research

Molybdenum aluminum boride (MoAlB) is a ternary transition metal boride which has promising aeronautic and nuclear applications. It inheres excellent properties of the binary transitional metal borides (e.g., MoB, ZrB₂) such as high melting temperature, high hardness, and thermal conductivity. Besides, MoAlB is superior to MoB because: (1) the Al element provides an oxidation resistance at high temperatures; (2) its nanolaminated structure consisting of M-B layers with alternating Al layers results in a unique damage tolerance property. In this research, polycrystalline MoAlB have been successfully synthesized and simultaneously sintered using spark plasma sintering (SPS) from molybdenum boride (MoB) …

Empirical Models For Structural Effects Of A-Site Point Defects And Ordering In Perovskites, Kevin Ross Tolman

Boise State University Theses and Dissertations

Composition-structure-property relationships are essential keys to unlocking the strength of predictive crystal chemistry. Awkwardly, the electroceramics industry largely relies on various time-consuming and expensive trial-and-error experiments to address new questions which often could otherwise be interpolated from published data. Indeed, predictive models, which can be derived from empirical evidence, can greatly aid the direction and support of future development in a meaningful, apt, and cost-effective way. Theory suggests that intrinsic properties on the scale of a unit cell may be estimated from the sizes and charges of the chemical constituents alone. Ultimately, researchers could be provided a compositional recipe for …

Nanoindentation Techniques For The Evaluation Of Silicon Nitride Thin Films, Weston T. Mangin

Master's Theses

Silicon nitride thin films are of interest in the biomedical engineering field due to their biocompatibility and favorable tribological properties. Evaluation and understanding of the properties of these films under diverse loading and failure conditions is a necessary prerequisite to their use in biomedical devices. Three wafers of silicon nitride-coated silicon were obtained from Lawrence Livermore National Laboratory and used to create 96 samples. Samples were subjected to nanoindentation testing to evaluate the mechanical properties of the film. Samples were subjected to nanoimpact testing to compare the damage resistance of the film to separate nanoimpact types. Samples were subjected to …

Water-Soluble Glass Substrate As A Platform For Biodegradable Solid-State Devices, Shihab Md Adnan, Kwangman Lee, Mohammad Tayeb Ahmad Ghasr, Matthew O'Keefe, D. E. Day, Chang-Soo Kim

Materials Science and Engineering Faculty Research & Creative Works

A biodegradable glass material is utilized as a novel functional element of solid-state devices. A water-soluble borate glass substrate serves as the structural platform on which thin film device is built. The glass substrate completely dissolves in a saline solution in approximately 40 h. Intentional failure of the spiral device (RLC resonator circuit) as a result of rapid structural disintegration by dissolution is demonstrated in DC, AC, and RF ranges that agrees well with simulation. Adopting water-soluble glass elements is expected to be a viable approach to develop reliable all-inorganic biodegradable devices that are fully functional during an intended operational …

Method For Fabricating Biocompatible Porous Titanium, B. Sonny Bal, Tieshu Huang, M. N. Rahaman

Materials Science and Engineering Faculty Research & Creative Works

A method for fabricating porous metal constructs (such as porous Ti constructs) which may be used as implants in bone repair is disclosed. The method employs a new saltbath sintering process coupled with conventional powder metallurgy technology which is capable of fabricating porous metal constructs with controlled porosity and pore size having a lower production cost than conventional powder metallurgy methods.

Investigation Of Electric Field–Induced Structural Changes At Fe-Doped Srtio3 Anode Interfaces By Second Harmonic Generation, David Ascienzo, Haochen Yuan, Steven Greenbaum, Thorsten J. Bayer, Russell A. Maier, Jian-Jun Wang, Clive A. Randall, Elizabeth C. Dickey, Haibin Zhao, Yuhang Ren

Publications and Research

We report on the detection of electric field–induced second harmonic generation (EFISHG) from the anode interfaces of reduced and oxidized Fe-doped SrTiO3 (Fe:STO) single crystals. For the reduced crystal, we observe steady enhancements of the susceptibility components as the imposed dc-voltage increases. The enhancements are attributed to a field-stabilized electrostriction, leading to Fe:Ti-O bond stretching and bending in Fe:Ti-O6 octahedra. For the oxidized crystal, no obvious structural changes are observed below 16 kV/cm. Above 16 kV/cm, a sharp enhancement of the susceptibilities occurs due to local electrostrictive deformations in response to oxygen vacancy migrations away from the anode. Differences between …

Numerical Simulation Of The Influence Of Ceramic Preform On The Infiltration Process Of Metal Matrix Composites, Chang-Chun Dong, Jian-Xin Zhou, Ya-Jun Yin, Xu Shen

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Wetting And Interfacial Microstructure Of Porous Si3n4/Si3n4 Joint After Silver Metallization, Yanli Zhuang, Tiesong Lin, Shengjin Wang, Peng He, Dusan P. Sekulic, Dechang Jia, Hongmei Wei

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Effect Of Post-Treatment On Micro-Structure And Properties Of Al2o3–13 Wt%Tio2 Plasma-Spray Coating, Zehua Zhou

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Fluorescent Materials Design At Nanoscale For Biomedical Photonics In Near Infrared Window, Kohei Soga, Masao Kamimura

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Review On Joining Of Advanced Materials And Dissimilar Materials In Harbin Institute Of Technology, Jun Qu, Yongping Lei, Peng He, Yunlong Chang

The 8th International Conference on Physical and Numerical Simulation of Materials Processing

No abstract provided.

Broad-Spectrum Antibacterial Characteristics Of Four Novel Borate-Based Bioactive Glasses, Megan Ottomeyer, Ali Mohammadkah, D. E. Day, David J. Westenberg

Materials Science and Engineering Faculty Research & Creative Works

Bioactive glasses have been developed for medical applications in the body for bone and tissue repair and regeneration. We have developed a borate-containing bioactive glass (13-93B3, referred to as B3), which is undergoing clinical trials to assess its wound-healing properties. To complement the healing properties of B3, metal ion dopants have been added to enhance its antimicrobial properties. Bioactive glasses doped with silver, gallium or iodine ions were found to have broad spectrum antimicrobial effects on clinically relevant bacteria including MRSA. While the B3 glass alone was sufficient to produce antibacterial effects on select bacteria, adding dopants enhanced the broad-spectrum …

Properties Of Partially Stabilized Zirconia Components Fabricated By The Ceramic On-Demand Extrusion Process, Wenbin Li, Amir Ghazanfari, Devin Mcmillen, Ming-Chuan Leu, Greg Hilmas, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

The Ceramic On-Demand Extrusion (CODE) process is a novel additive manufacturing process for fabricating dense ceramic components from aqueous pastes of high solids loading. In this study, 3 mol% Y₂O₃ stabilized tetragonal zirconia polycrystal (3Y-TZP) parts were fabricated using the CODE process. The parts were then dried in a humidity controlled environmental chamber and sintered under atmospheric pressure. Mechanical properties of the sintered parts were examined using ASTM standard test techniques, including density, Young’s modulus, flexural strength, Weibull modulus, fracture toughness and Vickers hardness. The microstructure was analyzed, and grain size was measured using scanning electron microscopy. …

3d Printing Of A Polymer Bioactive Glass Composite For Bone Repair, Caroline Murphy, Krishna C. R. Kolan, M. Long, Ming-Chuan Leu, Julie A. Semon, D. E. Day

Mechanical and Aerospace Engineering Faculty Research & Creative Works

A major limitation of synthetic bone repair is insufficient vascularization of the interior region of the scaffold. In this study, we investigated the 3D printing of adipose derived mesenchymal stem cells (AD-MSCs) with polycaprolactone (PCL)/bioactive glass composite in a single process. This offered a three-dimensional environment for complex and dynamic interactions that govern the cell’s behavior in vivo. Borate based bioactive (13-93B3) glass of different concentrations (10 to 50 weight %) was added to a mixture of PCL and organic solvent to make an extrudable paste. AD-MSCs suspended in Matrigel was extruded as droplets using a second syringe. Scaffolds measuring …

Designed Extrudate For Additive Manufacturing Of Zirconium Diboride By Ceramic On-Demand Extrusion, Devin Mcmillen, Wenbin Li, Ming-Chuan Leu, Greg Hilmas, Jeremy Lee Watts

Mechanical and Aerospace Engineering Faculty Research & Creative Works

This work describes a process by which zirconium diboride (ZrB2) parts may be fabricated using the Ceramic On-Demand Extrusion (CODE) process. An oxide-carbide-nitride system consisting of ceramic powders and pre-ceramic organics, designed to yield ZrB₂ after reaction sintering, has been developed to produce an aqueous-based extrudate for subsequent processing in the CODE system. Pressurelessly sintered test specimens containing 1 wt% PVA binder achieve high relative density ≥ 99%. The viscoelastic response of the extrudate was characterized via spindle rheometry with a small sample adapter. Batches with 1 wt% PVA and 0.5 wt% Methocel show strong shear thinning characteristic, under …

A Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content ( < 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

Novel Extrusion-Based Additive Manufacturing Process For Ceramic Parts, Amir Ghazanfari, Wenbin Li, Ming-Chuan Leu, Greg Hilmas

Mechanical and Aerospace Engineering Faculty Research & Creative Works

An extrusion-based additive manufacturing process, called the Ceramic On-Demand Extrusion (CODE) process, for producing three-dimensional ceramic components with near theoretical density is introduced in this paper. In this process, an aqueous paste of ceramic particles with a very low binder content (< 1 vol%) is extruded through a moving nozzle at room temperature. After a layer is deposited, it is surrounded by oil (to a level just below the top surface of most recent layer) to preclude non-uniform evaporation from the sides. Infrared radiation is then used to partially, and uniformly, dry the just-deposited layer so that the yield stress of the paste increases and the part maintains its shape. The same procedure is repeated for every layer until part fabrication is completed. Several sample parts for various applications were produced using this process and their properties were obtained. The results indicate that the proposed method enables fabrication of large, dense ceramic parts with complex geometries.

Thermoelectric Half-Heuslers: Synthesis, Processing, And Performance, Joseph Robert Croteau

Boise State University Theses and Dissertations

Thermoelectric half-Heusler compounds have potential to convert the heat wasted from industrial and transportation processes to useful electricity. Among the highest performing half-Heusler compounds are nano-structured bulk materials which have been arc-melted, pulverized into a nano-powder, and sintered by DC-hot press. High performing n- and p-type half-Heusler compounds with nominal composition of Hf_0.25Zr_0.75NiSn_0.99Sb_0.01 and Nb_0.75Ti_0.25FeSb, respectively, have been provided to us in both dense and powder form by our collaborators at the University of Houston. We consolidate these powders by SPS, refine these powders to improve both particle size …

Cermet Development For High Temperature And High Pressure Applications, Beatriz Justus Ferez, Samantha Guthrie, Brian J. Jaques (Mentor), Darryl P. Butt (Mentor)

Idaho Conference on Undergraduate Research

Many traditionally used low cost alloys are easily corroded in steam or supercritical CO₂. An effective solution is to utilize ceramic heat exchangers that are often integrated with metallic components which result in a significant thermal expansion mismatch. The goal of this project is to develop a sealing method to create a hermetic joint between the ceramic and metal alloy. Proposed is a seal ring containing a cermet powder with a coefficient of thermal expansion (CTE) higher than the ceramic and metal to produce a high temperature compressive seal. Cermets of Ag and MgO have been selected to …

Computational Studies Of Grain Boundary Behavior In Uranium Dioxide Nuclear Fuels, Eric Nelson, Lan Li (Mentor), Simon C. Middleburgh (Mentor)

Idaho Conference on Undergraduate Research

Nuclear power is responsible for the production of 380,000 Megawatts of energy worldwide, which results in over 11% of the world’s energy production [world-nuclear.org]. Pellet-cladding interactions (PCI) are a key nuclear fuel failure mechanism which presents formidable challenges to researchers due to extreme nuclear fission conditions. Although PCI interactions have been reduced due to fuel additives, understandings of PCI interactions remain elusive. We propose new approaches to increase understanding of nuclear fuel interactions; specifically, uranium dioxide and the effects of dopants. This study focuses on amorphous uranium dioxide and fission products, while benchmarking new methods with previous computational studies. Results …

Verifying The Implementation Of An Anisotropic Grain Boundary Energy Model In Idaho National Lab’S Marmot, John-Michael H. Bradley, Evan D. Hansen, Jarin C. French, Yongfeng Zhang (Mentor)

Idaho Conference on Undergraduate Research

This work aims to verify the correct implementation of an anisotropic grain boundary (GB) energy model for face-centered cubic (FCC) and fluorite materials in Idaho National Laboratory’s phase field fuel performance code MARMOT. The model was recently implemented in MARMOT with the purpose of enabling higher fidelity simulations of UO₂ nuclear fuels. As part of verification, tests were performed to measure the energy dependence on misorientation of high symmetry GBs in an FCC metal (Cu). The energies of the [100], [110], and [111] twist boundaries result as predicted, as do the energies of the [111] symmetric tilt boundaries. However, …

Feasibility Of Fused Deposition Of Ceramics With Zirconia And Acrylic Binder, Lindsay V. Page

Master's Theses

Processing of ceramics has always been difficult due to how hard and brittle the material is. Fused Deposition of Ceramics (FDC) is a method of additive manufacturing which allows ceramic parts to be built layer by layer, abetting more complex geometries and avoiding the potential to fracture seen with processes such as grinding and milling. In the process of FDC, a polymeric binder system is mixed with ceramic powder for the printing of the part and then burned out to leave a fully ceramic part. This experiment investigates a new combination of materials, zirconia and acrylic binder, optimizing the process …

Design And Testing Of A Top Mask Projection Ceramic Stereolithography System For Ceramic Part Manufacturing, Dylan Robert De Caussin

Master's Theses

Ceramic manufacturing is an expensive process with long lead times between

the initial design and final manufactured part. This limits the use of ceramic as a viable material unless there is a large project budget or high production volume associated with the part. Ceramic stereolithography is an alternative to producing low cost parts through the mixing of a photo curable resin and ceramic particles. This is an additive manufacturing process in which each layer is built upon the previous to produce a green body that can be sintered for a fully dense ceramic part.

This thesis introduces a new approach …

Management Of A Sever Degloving Foot Injury: A Rare Presentation Of Food Injury In Emergency Department, Ugur Lok, Hasan Buyukaslan, Umut Gulacti, Fatih Dogan, Irfan Aydin

Materials Science and Engineering Faculty Research & Creative Works

Occupational crash injuries of the foot present a significant reconstructive challenge due to the superficial location of structures such as tendon, joint and neurovascular network essential for proper acceptance of weight bearing and shear forces associated with bipedal gait. We discussed here a rare case in which an extensive degloving injury of the foot and combined with knee traumatic dislocation and proximal fibula tip fracture that underwent amputation. The authors suggested that none of treatment modalities of degloving are entirely satisfactory, so that each case must be considered independently with cons and pros

Ceramic-Ceramic Welds, Greg Hilmas, William Fahrenholtz, Jeremy Lee Watts, Derek Scott King, Sean Landwehr

Materials Science and Engineering Faculty Research & Creative Works

A method of producing a ceramic weld, including identifying a ceramic first surface an a ceramic second surface to he bonded together, maintaining a non-oxidizing atmosphere over the first and second surfaces, and engaging the first and second surfaces to define a joint, An arc is generated between an electrode and the joint to create a liquid phase, and the liquid phase is cooled to yield a solid fusion layer, wherein the first and second surfaces are joined in the fusion layer.