Mechanics of Materials Commons^™

Multiscale Transformation Field Analysis Of Progressive Damage In Fibrous Laminates, Yehia Bahei-El-Din, Ritesh Khire, Prabhat Hajela

Centre for Advanced Materials

As part of an ongoing effort to model uncertainty propagation across multiple scales in fibrous laminates, this paper presents a deterministic transformation field analysis for modeling damage progression under membrane forces and bending moments. In this approach, equivalent eigenstresses are computed in the phases and/or plies such that their respective stress components that satisfy the underlying failure criteria are reduced to zero. Superposition of the solutions found for the undamaged laminate under applied loads and under the eigenstress field provide the entire response. Failure criteria are based on stress averages in the fiber and matrix. Damage mechanisms considered are frictional …

Modified Sandwich Structures For Improved Impact Resistance Of Wind Turbine Blades, Yehia Bahei-El-Din, Mostafa Shazly, I. El-Habbal, Y. Elbahy

Centre for Advanced Materials

Wind turbine blades are susceptible to damage due to fatigue as well as impact by flying objects and parts broken off failed blades of nearby wind towers. Localized, permanent compression of the foam core and delamination of the fibrous composite face sheets are typical damage modes and can lead to progressive structural failure. Sandwich structures modified by inclusion of flexible polyurethane (PU) layers within the cross section are examined under both impact and dynamic loads. Finite element models of sandwich structures with conventional and modified designs show that sandwich designs modified with PU interlayes exhibit reduced foam core crushing and …

Processing Of Zrb2-Zrc-Zrxsiy Ceramic By Reactive Metal Penetration, Nischel B. Maheswaraiah

Open Access Theses & Dissertations

The processing of ZrB2-ZrC-ZrxSiy composite by reactive metal penetration was investigated as a successor to the ZrB2-SiC composites for hypersonic vehicles application, which cannot be used for extended time at temperatures greater than 1600C due to formation of SiO and CO gases. Zirconium (Zr), zirconium disilicide (ZrSi2), and boron carbide (B4C) were reacted in graphite crucibles for 60, 120, 180, and 240 minutes. Microscopy and x-ray diffraction (XRD) deduced the formation of a heterogeneous microstructure of ZrB2-ZrC-ZrxSiy precipitates surrounded by a solidified Zr-Si melt. Unreacted boron carbide was observed in samples held at 1860C for 60 minutes and 120 minutes, …

Microstructure Investigation Of Al-Rich Titanium Aluminum Alloys, David Pham

Open Access Theses & Dissertations

The microstructures of Ti-Al alloys with 70-80 wt% Al were investigated. Aluminum wire (99.999%) and TiH₂ powder (99.7%) were used to produce the sample compositions inside a vertical tube furnace at 1600^oC in an Ar atmosphere. Argon is purified through a dehumidification and deoxidation system. Magnesium perchlorate Mg(ClO₄)₂ acts as a desiccant and titanium sponge pulls oxygen from the Ar in furnaces operating at 800^oC and 750^oC. X-ray diffraction and an optical microscope are used to identify phases and compositions

Studies Of Dynamic Crack Propagation And Crack Branching With Peridynamics, Youn Doh Ha, Florin Bobaru

Department of Engineering Mechanics: Faculty Publications

In this paper we discuss the peridynamic analysis of dynamic crack branching in brittle materials and show results of convergence studies under uniform grid refinement (m-convergence) and under decreasing the peridynamic horizon (δ-convergence). Comparisons with experimentally obtained values are made for the crack-tip propagation speed with three different peridynamic horizons.We also analyze the influence of the particular shape of themicro-modulus function and of different materials (Duran 50 glass and soda-lime glass) on the crack propagation behavior. We show that the peridynamic solution for this problem captures all the main features, observed experimentally, of dynamic crack propagation and branching, as well …

Multiscale Modeling Of Impact On Heterogeneous Viscoelastic Solids With Evolving Microcracks, Flavio V. Souza

Department of Engineering Mechanics: Dissertations, Theses, and Student Research

Multiscale computational techniques play a major role in solving problems related to viscoelastic composite materials due to the complexities inherent to these materials. In the present work, a numerical procedure for multiscale modeling of impact on heterogeneous viscoelastic solids containing evolving microcracks is proposed in which the (global scale) homogenized viscoelastic incremental constitutive equations have the same form as the local scale viscoelastic incremental constitutive equations, but the homogenized tangent constitutive tensor and the homogenized incremental history dependent stress tensor depend on the amount of damage accumulated at the local scale. Furthermore, the developed technique allows the computation of the …

Effect Of Steam Environment On Creep Behavior Of Nextel720/Alumina-Mullite Ceramic Matrix Composite At Elevated Temperature, Tolga Kutsal

Theses and Dissertations

The tensile creep behavior of an oxide-oxide ceramic matrix composite (CMC) was investigated at 1000 and 1100° C in laboratory air and steam. The oxide-oxide CMC studied in this research was Nextel™ 720/alumina-mullite (N720/AM). The composite consists of N720/fibers with 0°/90° fiber orientation and a porous alumina-mullite matrix. Tensile-strain behavior was investigated and tensile properties measured at 900, 1000 and 1100° C. The effect of loading rate on tensile properties of N720/AM ceramic matrix composite at 1100° C in steam was also examined. Creep-rupture tests were performed at 1100° C in laboratory air and steam, and at 1000° C only …

A Finite Element Evaluation Of An Experiment Related To Coating Damping Properties, Armando Deleon

Theses and Dissertations

Typically turbine engine blades gain protection from thermal damage by the use of hard coatings, such as magnesium aluminate spinel. Known as Thermal Barrier Coatings (TBC's), they have material properties that include several nonlinearities. These TBC's create damping primarily due to their nonlinear dissipation of energy. In order to effectively represent their damping properties, it is necessary to create a method which combines experimentation and analysis. Previous work has shown the need for a beam bounded and loaded in such a fashion that external support energy dissipation functions i.e. boundary conditions and aerodynamics are eliminated. Thus, a new experimental apparatus …

Effects Of Prior Aging At 316°C In Argon On Inelastic Deformation Behavior Of Pmr-15 Polymer At 316°C: Experiment And Modeling, Ozgur Ozmen

Theses and Dissertations

The inelastic deformation behavior of PMR-15 neat resin, a high-temperature polymer, was investigated at 316 deg C. The experimental program was designed to explore the influence of strain rate on tensile loading, unloading, and strain recovery behaviors. In addition, the effect of the prior strain rate on the relaxation response of the material, as well as on the creep behavior following strain controlled loading were examined. The material exhibits positive, nonlinear strain rate sensitivity in monotonic loading and unloading. Early failures occur in the inelastic regime. The recovery of strain at zero stress and creep response are strongly affected by …

High Temperature Oxidation Behavior Of Nb-20mo-15si-5b-20cr Alloy, Julieta Angelica Ventura

Open Access Theses & Dissertations

Materials for high temperature applications, such as jet engines, gas turbines and turbine blades, require a balanced combination of physical and chemical properties to withstand the aggressive environments in which they are utilized. Some of the properties required are high strength, low density, high melting point and good oxidation resistance at elevated temperatures [1-3]. For this reason, the microstructure and oxidation behavior of the Nb-20Mo-15Si-5B-20Cr alloy (at.%) has been studied as a potential candidate to replace Nickel-based alloys currently used in the aerospace industry.

Short term oxidation (STO) and long term oxidation (LTO) studies have been performed in air for …

Cyclic Creep And Recovery Behavior Of Nextel™ 720/Alumina Ceramic Matrix Composite At 1200° C In Air And Steam Environments, Bridgett A. Whiting

Theses and Dissertations

The cyclic creep and recovery behaviors of the N720/Al₂O₃ composite were investigated in this research. The ceramic matrix composite (CMC) contains a porous alumina matrix with laminated, woven mullite/alumina (Nextel^TM 720) fibers. The composite does not have an interface between the fiber and matrix. The CMC relies on the porous nature for flaw tolerance. The objective of this study the influences of monotonic creep and cyclic creep loading histories on the creep lifetime, creep strain rate, accumulated creep strain as well as on the recovery of creep strain at near zero stress. The cyclic creep and …

Effects Of Prior Aging At 191°C On Creep Response Of Im7/Bmi 5250-4, Robert A. Salvia

Theses and Dissertations

The creep behavior of IM7/BMI 5250-4 with fiber orientations of [± 45] and [0/90] that were aged in air at 191 °C for up to 1000 hours was evaluated. The total weight loss during the aging process was also evaluated. Weight loss due to aging was 0.64% for the [0/90] fiber orientation and 0.72% for the [± 45] fiber orientation. Tensile tests to failure were conducted to establish tensile properties. The [0/90] specimens have a much higher stiffness and Ultimate Tensile Strength (UTS) values than the [± 45] specimens. The tensile tests of the aged specimens revealed that the Ultimate …

Effects Of Prior Aging On The Creep Response Of Carbon Fiber Reinforced Pmr-15 Neat Resin At 288°C In An Air Environment, Christopher A. Back

Theses and Dissertations

The mechanical response of carbon fiber reinforced PMR-15 neat resin with a ± 45 fiber orientation was investigated at 288 °C. Mechanical testing was performed on unaged specimens and specimens that were aged up to 1000 hours in an air environment. Tensile tests were performed to determine Young's modulus of elasticity and Ultimate Tensile Strength. Creep tests were performed at creep stress levels of 30 and 60 MPa. Creep periods of at least 25 h in duration were followed by recovery at zero stress. Duration of the recovery period was at least twice the time of the creep period. Oxidation …

Tension-Compression Fatigue Behavior Of A Carbon Fiber/Epoxy (Im7/Epon 862) Composite Fabricated Using Vacuum Assisted Resin Transfer Molding Process, David W. Katwyk

Theses and Dissertations

New composite materials and processing methods are continually being developed for use in high performance aerospace systems. One of these new processing methods is the vacuum assisted resin transfer molding (VARTM) process, which shows promise in producing large structural components that have good properties at a lower cost than traditional manufacturing methods. Future widespread use of components manufactured using the VARTM process depends on understanding how these components perform under service conditions, specifically under impact and fatigue conditions. The tension-compression fatigue behavior of a four-harness satin weave carbon fiber/epoxy (IM7/EPON 862) composite manufactured using the VARTM process is investigated in …

An Evaluation Of High Velocity Wear, Gregory J. Cameron

Theses and Dissertations

The Holloman High Speed Test Track (HHSTT) is a rocket-powered sled track facility used for testing a variety of hypervelocity aerospace applications. The current speed record is 6,453 miles per hour. While this seems fast there are customers at the track that have requirements demanding even faster speeds. Significant research has been conducted in the area of rail gouging as it relates to the test track, and efforts are under way to reduce and even eliminate this phenomenon. Any steps taken in this effort may eliminate catastrophic sled failures caused by gouging, however wear is another damaging issue that needs …

Evaluation Of Factors Contributing To Damping Of Coated And Uncoated Titanium Plates, Dustin W. Lee

Theses and Dissertations

High Cycle Fatigue (HCF) is the leading cause of component failure in gas turbine engines today, which poses great risk to aircraft, engines, and their crews. Mitigation of HCF effects has become a priority topic, and the damping benefits of hard coatings are being reevaluated for this purpose. Research was conducted to further understanding of damping measurements on these coatings. This study continues work to characterize the damping effects of a magnesium aluminate spinel (mag spinel) coating applied to a titanium plate via vibration testing. Two different plate sizes were evaluated in a clamped-free-free-free condition and a free-free-free-free condition, respectively. …

Analytical Results For A Single-Unit System Subject To Markovian Wear And Shocks, Daniel E. Finkelstein

Theses and Dissertations

This thesis develops and analyzers a mathematical model for the reliability measures of a single-unit system subject to continuous wear due to its operating environment and randomly occurring shocks that inflict a random amount of damage to the unit. Assuming a Markovian operating environment and shock arrival mechanism, Laplace-Stieltjes transform expressions are obtained for the failure time distribution and all of its moments. Moreover, an analytical expression is derived for the long-run availability of the single-unit system when it is subject to an inspect-and-replace maintenance policy. The analytical results are illustrated, and their results compared with those of Monte Carlo-simulated …

Optimization Process For Configuration Of Flexible Joined-Wing, Cody C. Rasmussen

Theses and Dissertations

This study established a weight optimized configuration design of a joined-wing sensor-craft. The joined-wing aircraft concept fulfills a proposed long-endurance surveillance mission that contains an antenna structure embedded in the wing skin. The analysis was completed utilizing structural optimization, aerodynamic analyses, and response surface methodology. A sample of 62 joined-wing configurations were weight optimized. Each optimized structure was determined through a change of skin, spar, and rib thickness in the wing box by determining trimmed maneuver and gust conditions for critical flight mission points. Since the joined-wing concept has non-linear deformation characteristics, the structural optimization used both strain and buckling …

Effect Of A Variable Contact Load On Fretting Fatigue Behavior Of Ti-6al-4v, Andrew J. Jutte

Theses and Dissertations

Effects of a variable contact load on the high cycle fretting fatigue behavior of Ti-6AL-4V were investigated. Experimental tests were performed using a new test setup capable of applying a contact load varying in amplitude, frequency, and phase and independently measuring shear forces on opposite sides of a specimen. Finite element analysis (FEA) of experimental and idealized loading conditions was performed and local mechanistic parameters and the Modified Shear Stress Range (MSSR) fatigue parameter were determined. Correlations between contact width, slip amplitude, fatigue life and a variable contact load were established with variable contact loading shown to have a damaging …

Experimental And Computational Failure Analysis Of Graphite/Bismaleimide Laminated Composite And Carbon Foam In Sandwich Construction, Troy C. Welker

Theses and Dissertations

Sandwich beams consisting of a carbon foam core and graphite/bismaleimide face sheets were constructed and tested. Nine specimens were fabricated using three distinct cross-ply symmetric face sheet layups with a constant core thickness. Four-point bend testing controlled by a constant rate of midspan vertical displacement was used to load the specimens to failure. Displacements and strains from the experiment were compared to analytical sandwich beam theory and displacements and failure loads were compared to a layerwise finite element solution. A phenomenological failure criterion was developed that compares favorably with experimental failure data. The finite element solution gives failure within an …

Computational Investigation Of Aeromechanical Hcf Effects In A Compressor Rotor, Andrew L. White

Theses and Dissertations

High-Cycle Fatigue is a major problem facing the gas turbine industry today. It has been investigated by many researchers, using many different methods. Due to its highly complex nature, designers still do not have adequate tools to accurately predict the onset of high-cycle fatigue. A three-dimensional Navier-Stokes program was used to perform a study of the unsteady aerodynamics on a compressor rotor. The effect of aerodynamic detuning on the forced response of a rotor blade was compared to a baseline tuned rotor case. Detuning consisted of a ten percent decrease in circumferential spacing between alternate pairs of blades. The high-cycle …

Modification Of Position And Attitude Determination Of A Test Article Through Photogrammetry To Account For Structural Deformation, Sean A. Krolikowski

Theses and Dissertations

This study improved the current method of position and attitude determination to account for structural deformation of the wind tunnel test article due to aerodynamic loading. To account for deformation, parabolic bending and linear twisting coefficients were added into the Levenberg-Marquardt multi-parameter solver. By accounting for deformation, the accuracy of position and attitude determination was greatly improved. This study also takes a qualitative look at the optimum number of wind tunnel cameras and model targets. Optimal configuration was found to be around 50 targets and 2 cameras offset by 90 degrees.

The Development Of A Finite Element Program To Model High Cycle Fatigue In Isotropic Plates, William C. Shipman

Theses and Dissertations

As part of a joint AFRL/DAGSI turbine blade research effort, a computer program has been developed that uses a von Karman large-deflection two-dimensional finite element approximation to determine stress levels and patterns in isotropic thin plates. The dynamic loading of various plates has been carried out in order to model a high cycle fatigue situation. The research considered the various effects of mode shapes, resident frequency, non-linear cyclic effect, endurance limits, and stress variations within a high cycle fatigue environment. Two main initiatives were taken. First, a transient analysis tool was developed that calculates stress and displacement patterns over a …

Fiber Volume Fraction Effects On Fatigue Response Of A Scs-6/Ti-15-3 Metal Matrix Composite At Elevated Temperature, Sean C. Coghlan

Theses and Dissertations

The purpose of this study was to determine the effects of fiber volume fraction on the fatigue behavior of Silicon Carbide fiber-reinforced Titanium alloy, SCS-6/Ti-15-3. Three fiber volume fractions were investigated; 15%, 25%, and 42%. The tests were performed under fully-reversed, strain-controlled conditions at 427 °C. The primary objectives of this study were to develop a fatigue life diagram and to document the damage and failure mechanisms. Compressive loads on the slender specimens were kept from buckling the specimens through the use of a buckling guide. This device allows unrestricted axial movement of the composite, while preventing any out-of-plane motion. …

Residual Strength After Fatigue Of Unidirectional And Cross-Ply Metal Matrix Composites At Elevated Temperature, Sen-Tzer Chiou

Theses and Dissertations

This study investigated the residual strength of the unidirectional and cross-ply laminates of SCS-6 / Ti-15-3, metal matrix composite at elevated temperature 427°C (800°F) after under tension-tension load controlled mode. For this purpose, several specimens were fatigued to various fractions of the fatigue life and then loaded monotonically to failure. The purpose of this study was to determine the effects of different levels of fatigue damage on the composite's strength. The unidirectional specimens were cycled at a 900 MPa maximum stress at a frequency of 10 Hz, while, the cross-ply specimens were tested at both 300 MPa and 450 MPa …

Modeling Of Progressive Damage In Fiber-Reinforced Ceramic Matrix Composites, James P. Solti

Theses and Dissertations

An analytic methodology is developed to model the response of fiber-reinforced ceramic matrix composites (CMOs) when subjected to monotonic and fatigue loadings. The analysis requires the formulation of (1) a micromechanics model which defines the laminate's geometry and constitutive relationship; (2) failure criteria which estimate the extent of microstructural damage, and, finally, (3) a means of analyzing frictional slip, fiber pull-out, interfacial wear and laminate failure. For the present study, the behavior of unidirectional and crossply CMOs is investigated using modified shear-lag theory in conjunction with a set of failure criteria with a minimum reliance on empirical data. The damage …

Investigation Of Residual Strength And Fatigue Life Of Unstiffened Aluminum Panels With Multiple Site Damage, Mark C. Cherry

Theses and Dissertations

Multiple Site Damage MSD is the occurrence of small fatigue cracks at several sites within aircraft structures. This is important since it may lower the residual strength and fatigue life of the structure beyond what can be predicted using the damage tolerance technique based on a single crack, currently in use to design aircraft structures. This study investigated the effects of MSD on unstiffined panels. MSD usually occurs at rivet holes, or other stress concentration locations within an aircraft structure. This study simulated rivet holes with MSD, by using holes of constant diameter with small cracks, evenly spaced across the …

Thermo-Mechanical Fatigue Behavior Of Cross-Ply Ceramic Matrix Composite Under Tension-Tension Loading, Dana G. Allen

Theses and Dissertations

The purpose of this study was to investigate the combined effect of cyclic temperature and loading on the fatigue life of a ceramic matrix composite with a cross ply lay-up. The material used in this study was a potassium borosilicate glass (BSG) doped magnesium aluminosilicate (MAS) cordierite matrix reinforced with Nicalon (silicon carbide, SiC) fibers in a [0/90]_4s lay-up. Thermomechanical fatigue (TMF) tests were performed with a period of 180 seconds/cycle, or 0.00556 Hz, and a triangular wave-form. The temperature was cycled between 566°C and l093°C, and the stress levels varied between 60 MPa and 145 MPa. All tests …

Fatigue Response Of Cracked Aluminum Panel With Partially Bonded Composite Patch, Jason J. Denney

Theses and Dissertations

More and more aircraft, both commercial and military, are being called upon to fly well beyond their economic and structural service lives. Budget cuts and dwindling new aircraft development has forced the United States Air Force (USAF) to look toward more reliable structural repairs. One of these repair techniques, which was the subject of this study, is the repair of metallic aircraft structures using high strength composite materials. This study investigated the fatigue response of a precracked, 508x1 52x1 mm, 2024-T3 aluminum panel repaired with a partially bonded, unidirectional, three-ply boron/epoxy composite reinforcement with ply lengths of 68, 56 and …

Nonlinear Geometric And Material Behavior Of Composite Shells With Large Strains, Scott A. Schimmels

Theses and Dissertations

A two-dimensional, geometrically and materially nonlinear shell theory applicable to arbitrary geometries described by orthogonal curvilinear coordinates and encompassing large displacements, moderate rotations for large strain situations has been developed. Additionally, the theory includes Jacobian transformation matrices, based upon displacement parameters, for the Cauchy - 2nd Piola-Kirchhoff stress-state and the Cauchy (Almansi) - Green strain-state transformations, and a layered material approach is included for the elastoplastic analysis to allow for variation of plasticity through-the-thickness. Doubly curved 20, 28, and 36 degree-of-freedom finite elements are defined based on specialization of the theory to spherical coordinates. The computer program includes algorithms for …