Engineering Science and Materials Commons^™

Dual-Functional Activated Carbon From Coffee Grounds For Crystal Violet Dye Removal And Subsequent Application As An Electrode Material In Energy Storage Devices, Sirikorn Khaophong, Tawatchai Kangkamano, Sonchai Intachai, Panita Kongsune

Journal of Metals, Materials and Minerals

The conversion of agricultural waste into high-value functional materials offers a sustainable strategy to address environmental concerns. In this study, activated carbon was synthesized from spent coffee grounds (CGAC) via KOH activation and used for crystal violet (CV) dye adsorption. Under optimal conditions (0.5 g dosage, 300 mg∙L‒1 CV, 30°C, 120 min), CGAC achieved 91.41% removal efficiency, with adsorption behavior fitting pseudo-second-order kinetics and the Freundlich isotherm. Thermo-dynamic parameters confirmed a spontaneous and endothermic process. Moreover, the reusability study revealed that CGAC maintained a high removal efficiency above 88% after seven adsorption–desorption cycles, demonstrating its structural stability and potential for …

Investigation On The Tribological Properties Of Al2o3-Tic Substrates In Fixed Abrasive Lapping For Data Storage Applications, Benjie Locsing Fernandez, Thanakrit Srisuwan, Duangamol Tungasmita, Sukkaneste Tungasmita

Journal of Metals, Materials and Minerals

Alumina titanium-carbide (Al2O3-TiC) or simply AlTiC substrates were widely used in the magnetic recording industry for their superior mechanical and tribological properties. This study investigated the effect of AlTiC substrate crystal structure, chemical bonding and grain size in slider fix abrasive lapping tribology. Two types of AlTiC substrates, Type-A AlTiC and Type-B AlTiC equipped with an electro lapping guide (ELG), fully functional reader and writer devices were used in the study. The type-B lower material removal rate resulting to rougher surface finish was mainly due weakening caused by the titanium oxycarbide phase, which was the dominant factor, outweighing the minimal …

Surface Properties And In-Vitro Bioactivity Studies Of Tio2 Nanowire Doped Transition Metal (M=Fe, Co, And Mn), Misriyani Misriyani, Enayah Enayah, Z. Ryan Tian, Andi Meutiah Ilhamjaya

Journal of Metals, Materials and Minerals

This study investigates the influence of transition metal (Fe, Co, Mn) doping on the surface properties and in-vitro bioactivity of TiO2 nanowires. It aims to elucidate how transition-metal doping alters the surface behavior and biological response of TiO2 nanowires, enabling their potential use in biocompatible and magnetically responsive materials. Magnetic TiO2 nanowires doped with transition metals (Mx+/TiO2) were successfully prepared by a hydrothermal method using titanium dioxide in alkaline solution. Cations were added with Ti/Mx+ molar ratios of 5 to produce Fe/TNW, Co/TNW, and Mn/TNW. Characterization using SEM and XRD determine their surface properties. In-vitro bioactivity tests were conducted by …

Ansys Discovery And Fluent Files For Modeling A Hydrocyclone With Scco2 And Coal Fly Ash, Isaiah Morones, Catherine Brewer

Chemical & Materials Engineering: Datasets

No abstract provided.

The Efficacy Of Hybrid Manufacturing For High Stress Automotive Parts, Logan Trimmer

Harrisburg University Other Works

Presentation covering the broad strokes of the project. The goal was to prove the viability of hybrid/additive manufacturing for high stress automotive applications. This project focused on recreating a piston from an old engine to examine if hybrid manufacturing could be used for such applications. On a small scale, hybrid manufacturing was able to be more cost effective if the costs of the equipment and electricity were ignored. The decision to ignore those costs came from the inability to find accurate prices for industrial casting.

Thermal Transformations And Mechanical Properties Of All-D-Metal Mn2fecu Heusler-Type Shape Memory Alloy, Choji J. Daches, Joseph W. Newkirk, Mario Buchely

Materials Science and Engineering Faculty Research & Creative Works

All-d-metal Heusler alloys are emerging functional materials in which magnetic ordering, lattice distortion, and mechanical behavior are strongly coupled through d–d electronic interactions. This study systematically investigates the structural, thermal, magnetic, and mechanical properties of Mn₂FeCu synthesized within a Heusler-type compositional framework. SEM/EDS revealed a dual-phase FCC-based microstructure consisting of Mn–Fe–rich and Mn–Cu–rich domains, while XRD confirmed FCC symmetry with compositional partitioning rather than full L2₁ ordering. Differential scanning calorimetry identified partial melting of the Cu-rich phase near ~ 900 °C. Dilatometry showed a thermoelastic FCC → FCT transformation at ~ 770–780 °C with a recoverable strain of ~ 0.067%. …

The Effects Of Mold Flux Contamination On Oxide Scale Formation And Hydro-Descaling Efficiency During Steel Processing, Tochukwu Princewill Ojiako, Richard Osei, Mario Buchely, Haiming Wen, Simon Lekakh, Ronald O'Malley

Materials Science and Engineering Faculty Research & Creative Works

Oxide scale formation during thin-slab continuous casting has a complex structure, which is influenced by mold flux contamination, that modifies interfacial reactions during solidification, subsequent reheating, and descaling. While individual aspects of the oxidation behavior of carbon steel have been previously examined, the synergetic effects of mold flux contamination during continuous casting and subsequent reheating on scale modification and the efficiency of hydraulic descaling remain inadequately studied. This study quantitatively examines the effect of flux composition on oxide scale evolution, adhesion, and hydraulic removal in low-carbon steel under simulated industrial conditions. Slab samples with as-cast, cleaned, and flux-coated surfaces were …

Made On Mars: Design And Manufacturing Of Structural Polymer-Regolith Composites, Pailey M. Vitale

Williams Honors College, Honors Research Projects

Human exploration of Mars is constrained by harsh environmental conditions and the prohibitive cost of transporting materials from Earth. Long-term sustainability requires the local production of mechanical and structural components using resources available on Mars, thereby minimizing payload mass. This project investigates polymer–regolith composites derived from atmospheric CO₂ and mineral-rich regolith as a pathway toward in-situ manufacturing. These composites, when compatible with additive manufacturing, could replace imported plastics, enable on-demand fabrication, and support closed-loop recycling systems. The objective is to design and evaluate polymer–regolith composites that maintain mechanical integrity and environmental resistance under Martian conditions, including extreme temperature swings, radiation …

Akron Soap Box Derby Super Kids Car, Alexis Schultz, Cooper Sites, Sean Stevenson

Williams Honors College, Honors Research Projects

This project aims to redesign the All-American Soap Box Derby Super Kids vehicle to enhance safety, accessibility, and performance while maintaining full compliance with official regulations. The Super Kids program enables children with physical and cognitive disabilities to race alongside a co-pilot, but the current vehicle design presents challenges in stability, entry/exit accessibility, and control—especially following recent regulation changes that increased vehicle speed. The redesigned car will focus on improved ergonomics, lightweight construction, and structural integrity within a $1,000 budget and a 165 lb weight limit.

An iterative engineering design process will guide the project through research, CAD modeling, FEA …

Enhanced Hydrophilicity And Self-Cleaning Properties Of Tio₂ Thin Films On Glass For Photovoltaic Applications: Influence Of Precursor Concentration And Light Irradiation, Fatma Refaat, Hany Hashem, Mohamed Mahmoud Gouda, Ibrahim Ahmed, Khaled Abdelwahed, Ahmed Bakr El Basaty

Trends in advanced sciences and technology

This study investigates the modification of glass substrates with TiO₂ thin films to enhance surface hydrophilicity and self-cleaning behavior. The films were deposited on glass by spin coating using different precursor concentrations, followed by thermal treatment. Structural and optical properties were characterized using X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), and UV–Vis spectroscopy, while surface wettability was evaluated through water contact angle measurements. XRD confirmed the formation of pure anatase TiO₂, while FTIR spectra verified the presence of Ti–O and Ti–O–Ti bonds. Wettability analysis showed that films prepared with the lowest precursor concentration exhibited the …

Discrete Element Modeling Of Granular Soils: Critical State Behavior Applied To Impact Pile Driving, Esteban Patino Marin

Graduate Studies Theses and Dissertations 2026

This thesis investigates the use of the Discrete Element Method (DEM) to study two complementary aspects of granular soil mechanics: critical state behavior of granular materials and dynamic response of driven piles in sand, both of which are governed by the same particle-scale mechanisms of dilation, contraction, and fabric evolution.

The first examines the critical state behavior and fabric anisotropy of granular soils through DEM simulations of direct shear, direct simple shear, and true triaxial tests. Sphere-cluster particles representative of a uniform sand are used in two assemblages of approximately twenty-five thousand and one hundred twenty-five thousand spheres to evaluate …

Modeling Of Transformation Temperatures In Cast Martensitic Stainless Steels-Ca6nm: Effects Of Composition, Heating Rate, And Grain Size, Ugochukwu Agbedo, Mario Buchely, Laura Bartlett, Caelan Kennedy

Materials Science and Engineering Faculty Research & Creative Works

Accurate prediction of the critical transformation temperatures Ac1 and Ac3 is one of the essential factors in the heat treatment of CA6NM cast martensitic stainless steel. In this study, the influence of alloy composition, heating rate, and prior austenite grain size on the critical temperatures was quantified using dilatometric measurements and statistical modeling. Six heat treatment conditions produced prior austenite grain sizes ranging from ~75 to 247 µm. Experimental results showed that grain size variations produced only minor changes in Ac1 and Ac3, indicating a weak dependence of transformation temperatures on prior austenite grain size within the investigated range. In …

Multiphysics Simulation And Experimental Validation Of Phase Transformation And Hardness In Jominy End-Quenched Low-Alloy Steels, J. S. Alabi, E. Heidari, M. F. Buchely, K. Chandrashekhara, S. N. Lekakh, R. J. O'Malley, V. A. Athavale, A. Kumar

Materials Science and Engineering Faculty Research & Creative Works

High-volume industrial continuous hot-rolled steel heat treatment processes involve sophisticated multi-phase modeling. The performance of a given process can be optimized by coupling phase transformation kinetics with the cooling conditions of the process. This study develops a multiphysics model to simulate an intensive quenching process for steel, which is inherently transient and highly dependent on numerous parameters. The simulated object was a Jominy end-quenched specimen geometry using two commercial steels, AISI 4130 and AISI 4140, with the goal of transferring a verified methodology to the heat treatment process for industrial heavy-section products (bars, slabs). The simulation employs thermal, mechanical, and …

Critical Parameters Controlling Oxide Scale Formation And Hydro-Descaling Efficiency During Steelmaking, Tochukwu Princewill Ojiako

Doctoral Dissertations

In modern steelmaking, cast slabs are exposed to high-temperature oxidizing environments during secondary cooling, reheating, and hot rolling, resulting in the formation of multilayer oxide scales on the steel surface. These scales interact with mold-flux residues originating from the casting process (CC). The morphology, chemistry, and adhesion of oxide scale strongly influence its removability during high-pressure hydraulic descaling and ultimately determine the surface quality of hot-rolled products. However, the mechanistic relationship between oxide scale evolution, scale-steel interfacial structure, and hydraulic descaling performance remains poorly understood.

This dissertation investigates oxide scale formation, modification, and removal in low-carbon thin-slab steels produced by …

Security-Oriented Voice Authentication Using Machine Learning, Ifeoluwa Stella Elegbe

College of Graduate Studies: Theses & Dissertations

This study develops and evaluates a machine learning and deep learning-based voice authentication system for secure identity verification. As traditional authentication methods such as passwords, PINs, and security tokens continue to face challenges, including identity theft, forgetting, and unauthorized access, voice biometrics offers a more secure, convenient, and user-friendly alternative, especially for remote, hands-free, and accessibility-focused applications. The study adopts a closed-set speaker identification framework, where the system determines the most likely speaker from a predefined group of enrolled users. A structured methodology is implemented, beginning with audio preprocessing and feature extraction. Key acoustic features, including Mel-Frequency Cepstral Coefficients (MFCCs), …

Automation And Habitat Development For A Space Based Marine Life Environment, Logan Trimmer, Alexander Hang

Harrisburg University Other Works

This project was a cross-collaboration between the Environmental Sciences and Advanced Manufacturing and Robotics programs for the company Monolith Space.

The goal of this project was to design an autonomous system to be able to track qualities of water in an aquaculture system designed to be sent to space.

The Efficacy Of Hybrid Manufacturing For High Stress Automotive Components, Logan Trimmer

Harrisburg University Other Works

The goal of this research was to establish the viability of using hybrid manufacturing for automotive applications. By verifying that high-stress components can be created, it can be assumed that any other lower stress part could be made to match the strength requirements. A limiting factor of adoption for hybrid manufacturing is how new the technology is. Studies on time and cost were performed allowing for comparisons with traditional manufacturing technologies (casting, forging, milling) used in automotive applications. This research utilized a Haas Automation UMC750 5-axis CNC mill with a Meltio laser wire direct energy deposition attachment. Fusion 360 was …

Synthesis And Photoluminescence Properties Of Graphene Quantum Dots Prepared Via Carbonization Under Pressure Reduction, Sutthipoj Wongrerkdee, Pichitchai Pimpang

Journal of Metals, Materials and Minerals

This study reports the synthesis of graphene quantum dots (GQDs) via a bottom-up carbonization approach using citric acid as a precursor under various reduced pressure conditions. The carbonization process was carried out at 250℃ in an ethanol medium, with atmospheric pressures ranging from normal to 20 inHg below atmospheric pressure. The effects of pressure reduction on the size and optical properties of GQDs were systematically investigated. Dynamic light scattering (DLS), UV–Vis spectroscopy, and fluorescence spectroscopy revealed that pressure reduction during synthesis decreased GQDs size and induced a blue-shift in both absorption and emission spectra. The optical bandgap of GQDs was …

Development Of 4-Vinylbenzyl Chloride (Vbc) Grafted Onto Branched Polyethylenimine (Pei) Onto Bacterial Cellulose Sheet By Gamma-Induced Irradiation Technique For Cu Ion Adsorption, Methinee Wongwai, Supitchaya Kulratkitiwong, Thitirat Rattanawongwiboon, Sarute Ummartyotin

Journal of Metals, Materials and Minerals

Bacterial cellulose extracted and purified from Nata de coco was employed as a platform for Cu2+ ion adsorption. 4-vinylbenzyl chloride (VBC) was successfully grafted at the hydroxyl position by using gamma irradiation. The optimum was typically related to VBC concentration of 2% (v/v) and a radiation dose of 50 kGy. FTIR significantly reported the functional group of C-Cl related to VBC. No change of crystallinity and morphology was observed. The thermal decomposition was stable up to 200℃. The modification of branched polyethylenimine (PEI) was prepared in order to change the functionality to N‒H stretching. This was expected to adsorb Cu2+ …

High Temperature Storage Reliability Of Cu Pillar Flip Chip Interconnects, Kachain Worapakdee, Anusara Srisrual

Journal of Metals, Materials and Minerals

The Cu pillar flip chip is currently designed and used in the optic communication device that it has exhibited low reliability at high temperature. This paper aims to report the reliability of Cu pillar flip chip assembled on electronics board for a new optoelectronic product subjected to high temperature storage testing. The test was performed at 150℃ isothermal condition with the various storage times up to 2000 h. The aged samples were characterized with scanning acoustics microscopy, scanning electron microscopy, and energy dispersive X-ray spectroscopy. Two types of intermetallic compounds (IMCs) were found at beside of the Cu pillar i.e. …

Simplified Function For Predicting Superconducting Critical Temperature, Pakin Tasee, Nattawut Natkunlaphat, Udomsilp Pinsook

Journal of Metals, Materials and Minerals

Currently, there is intense competition to develop models that can accurately estimate the critical temperature across a wide range of superconductors, while striving for straightforward derivations and comprehensive predictions. In this work, we present an approach to determining the critical temperature based on the linearized Eliashberg gap equations employing the bandwidth model. To verify the accuracy of our model, we collect Eliashberg spectral functions from various independent studies, compute the necessary parameters, and solve the Eliashberg gap equations numerically to obtain the exact solutions, along with utilizing the modified Allen-Dynes equation. The findings suggest that both models are in good …

An Integrated Experimental–Numerical Approach For Characterizing Deformation Behavior Of High-Strength Steels, Weerapong Julsri, Apichat Sanrutsadakorn, Vitoon Uthaisangsuk

Journal of Metals, Materials and Minerals

This study aims to establish an integrated experimental–numerical framework for characterizing the deformation behavior of DP590 high-strength steel sheet. The framework combines experimental uniaxial tensile and Nakajima tests with finite element (FE) simulations to provide a comprehensive assessment of forming limits and fracture behavior. Forming limit curves (FLCs) and forming limit stress curves (FLSCs) were determined with the integrated approach and then validated numerically using the Hill’48 yield criterion together with both Swift and Voce hardening laws. Model calibration incorporated experimental data on directional mechanical properties to ensure that material anisotropy was accurately represented. The FE simulations demonstrated strong agreement …

Controlled Release Of Holy Basil Essential Oil Nanoemulsion Encapsulated In Gelatin/ Carboxymethyl Cellulose Hydrogel For Wound Care, Shehbaz Ameer, Pranut Potiyaraj, Tu Minh Tran Vo

Journal of Metals, Materials and Minerals

Holy basil essential oil (HBEO) is a therapeutic agent recognized for its antioxidant, anti-inflammatory, and wound-healing properties. However, its clinical use is limited by poor aqueous solubility, volatility, and instability. Nanoemulsion (NE) is an effective strategy to overcome these limitations. In this study, 1% HBEO in 0.5% polyvinyl alcohol (PVA) aqueous solution formulation yielded nanosized droplets (182±3 nm, PDI = 0.286) and showed sustained release, with 92% drug release over 30 h, compared to the rapid release for 1% HBEO in pure water. To further enhance stability and biocompatibility, the HBEO nanoemulsion (HBEONE) was incorporated into a glutaraldehyde (GA) crosslinked …

Novel Eco-Friendly Composites: Crotalaria Pallida (Cp) Fiber Reinforced Guar Gum/ Polyvinyl Alcohol Blends For Enhanced Mechanical And Thermal Properties, Tirupati Rao Bantu, Renjis T. Tom, Delse P. Sebasian, Anitha C. Kumar

Journal of Metals, Materials and Minerals

Eco-friendly composites exhibit promising applications in wound dressings, tissue engineering, sustainable packaging, and environmental cleanup. This study investigates the development of novel biodegradable composites utilizing guar gum (GG), polyvinyl alcohol (PVA), and Crotalaria pallida (CP) fibers, along with wood and nanocellulose, and their characterization. The integration of natural and synthetic polymers with plant fibers enhances mechanical strength, thermal stability, and water resistance. In this study, different loadings of CP material (0.0 g, 0.50 g, 0.75 g, and 1.0 g) and constant amounts of GG and PVA were used to fabricate hybrid films. Fourier Transform Infrared Spectroscopy (FT-IR) analysis revealed significant …

Carbon Precipitation On Metal Nanostructures And Diamond Surfaces, Komkrit Rientong, Akkarach Sukserm, Nattakarn Suntornwipat, Udomsilp Pinsook

Journal of Metals, Materials and Minerals

The interaction between diamond and a nickel (Ni) layer plays a crucial role in understanding the formation of graphene and its energy dynamics on metal-diamond substrates. In this study, we investigate the optimal positions of graphene relative to a catalyst layer on diamond by analyzing total energies obtained from self-consistent field (SCF) calculations using Quantum ESPRESSO. The structures of graphene, diamond (100), and the catalyst layers were constructed and simulated both individually and in combination. Energy comparisons between the combined structures and the sum of their individual components were conducted to identify favorable graphene positions. Our simulations show that graphene …

Zinc Oxide Functionalized Biochar From Rambutan Wood As A Novel Material To Utilize An Agricultural Waste In Thailand, Suchinda Vongsetskul Vongsetskul, Waraporn Thepthong, Supawan Kanyawilas, Narong Chanlek, Ratana Charoenwattanasatien, Wutthikrai Busayaporn, Thammasit Vongsetskul

Journal of Metals, Materials and Minerals

Zinc oxide-functionalized biochar (biochar-ZnO) from rambutan wood, an agricultural waste, was prepared to increase a value of biochar from rambutan, an important economic fruit crop in Thailand, for the first time. Biochar-ZnO was synthesized by a sol-gel process. X-ray diffraction (XRD) spectra suggest that the biochar consists of amorphous carbon mainly and confirm the success of zinc oxide functionalization on the biochar surface. The crystal structure of zinc oxide is hexagonal Wurtzite. The diameter of zinc oxide particles is ~20 nm. Thermogravimetric (TGA) thermograms indicate the success of biochar-ZnO preparation. A weight percentage of zinc oxide in the composite is …

Finite Element Simulation Of Surface Repair Welding Of Grade R260 Railway Rails Using Thermite Welding, Werayoot Lahamornchaiyakul, Saksit Chuenchomnakjad, Thongchai Khrueaphue, Parinyawatr Dhinnabutra

Journal of Metals, Materials and Minerals

Railway rails subjected to repetitive wheel-rail contact loads experience surface damage, including shallow cracks, groove wear, and material loss. Conventional arc welding repair presents limitations in costs, repair time, and quality consistency. This study investigates thermite welding for surface repair of pearlitic rail steel grade R260, emphasizing the effects of mold overflow configuration on thermal behavior, molten metal flow, and weld quality. A finite element framework incorporating thermal-fluid coupling was developed to simulate temperature distribution and molten metal penetration. Three mold overflow configurations were evaluated: overflow at the wear groove outer edge (Case 1), near the pouring gate (Case 2), …

Castrip Process Technology: Non-Grain Oriented (Ngo) Si Steels Extension And Carbide-Free Bainitic (Cfb) For Flat Products, Naram Naidu Meesala

Masters Theses

"This research explores the development of advanced steel grades manufactured through Castrip® twin-roll thin strip casting technology, with particular attention to non-grain-oriented electrical Si-Steels (NGOES) and carbide-free bainitic (CFB) steels. The Castrip® process offers a near-net-shape route for producing thin steel strips, which greatly decreases the number of processing stages, lowers energy demand, and reduces carbon dioxide emissions when compared with traditional steel production methods.

In the NGOES part of the study, several industrial Fe–Si steel compositions were cold rolled to final thicknesses ranging from 0.35 mm to 0.15 mm. These materials were then exposed to short-duration continuous annealing at …

A Review On Biomass-Derived Hard Carbon Anodes For Sodium-Ion Batteries : From Carbon Precursors To Storage Mechanisms, Anqi Lu, Jiaqian Qin

Journal of Metals, Materials and Minerals

The rapid development of sustainable energy technologies has intensified the demand for cost-effective and high-performance energy storage systems. Sodium-ion batteries (SIBs) are regarded as one of the most promising alternatives to lithium-ion batteries (LIBs) owing to their low cost, abundant sodium resources, and similar electrochemical mechanisms to LIBs. Hard carbon (HC) has attracted significant attention as the predominant anode material for SIBs due to its low cost, structural tunability, and availability from diverse precursors. Nevertheless, challenges remain, including the unclear Na+ storage mechanism, limited rate capability, and strong dependence on precursor type. This review systematically summarizes recent advances in HC …

Mechanical Properties And Crystallization Of Polybutylene Terephthalate Reinforced With Glass Flakes And Aluminum Powder, Nattakarn Hongsriphan, Pajaera Patanathabutr

Journal of Metals, Materials and Minerals

This research investigated mechanical properties and crystallization of poly(butylene terephthalate) composites by adding glass flakes (GF) and aluminum particles (Al). The concentration of the GF was 3 wt% or 5 wt%, and the Al was 0.5 wt% or 1.0 wt%. The stress-strain curves of the PBT-based composites showed yielding and necking. The PBT/GF/Al composites with GF/Al ratios of 3/0.5 wt/wt%, 3/1.0 wt/wt%, 5/0.5 wt/wt%, and 5/1.0 wt/wt% had Young’s moduli of 11.44%, 11.70%, 16.81%, and 19.31% higher than that of neat PBT, respectively. In the presence of Al at 1.0 wt%, the flexural modulus of the PBT/GF/Al composites increased to …