Process Control and Systems Commons^™

Smart Manufacturing Of Cement: From Lab-Scale Simulation And Testing To Industry-Scale Deployment., Juan David Tabares Tamayo

Electronic Theses and Dissertations

Cement kilns are controlled by experienced process operators who follow experience-based industry guidelines using data collected and fundamental knowledge. The manufacturing process, which is equipped with sensors and equipment, transfers data/information to the operators to aid standardized decision-making operations. In contrast, companies have used such data to develop and implement digital solutions for predictive control systems; in effect, FLSmidth and Rockwell Automation. However, despite the availability of automated control systems and investigation in automation for process monitoring and optimization, opportunities to radically optimize cement manufacturing are still abundant and in need of implementation. Therefore, this research developed simulation models and …

Modernization Of Water Flow Measurement In Open Irrigation Systems Using The Slope-Area Method, R.M. Aliev, Djalilov Anvar

Chemical Technology, Control and Management

This article describes two methods for determining water flow in open irrigation systems: “speed - area” and “slope - area”. The authors considered the problem of its modernization using the existing method for determining water flow “slope - area” in open irrigation systems. The essence of the issue is the remote transfer of parameters necessary for calculating water flow in open irrigation systems and improving the means of their processing. In scientific studies conducted by the authors, the required hydraulic parameters were studied using the “slope - area” and “speed - area” water flow methods. Based on experimentally obtained data, …

Dynamic Characteristics Of Magnetoelectric Linear Actuators Of Control Systems, Мakhmudjon Muxamedovich Аbdullayev, Rasul Ernazar Ogli Abdiev

Chemical Technology, Control and Management

This paper presents the results of studies carried out on magnetoelectric drives that carry out linear movement, models of drives are built and, on their basis, studies of the main indicators associated with the movement of a linear armature are carried out, such as: speed of movement, acceleration, current values, voltage and traction force of the armature. Also presented are the results of a study of magnetoelectric linear motion drives based on an analysis of graphs of their dynamic characteristics.

Improving Technology For Producing Complex Fertilizer From Low-Grade Phosphorites Of The Central Kyzylkum, A.Zh. Allamuratova, A.U. Erkaev, A.M. Reimov, Saparbay Kazakhbaev, Dilshodbek Kurbiyazov

Chemical Technology, Control and Management

The methods of nitric acid processing of phosphate raw materials are analyzed. A technology has been developed for the nitric acid processing of phosphate raw materials into nitrogen-phosphorus fertilizer with the implementation of the process in a condensed pulp by adding sulfuric acid. A technology for producing complex fertilizers with a wide range of N:P₂O₅:K₂O ratios with improved physico-chemical parameters due to the introduction of various potassium salts into the process is proposed.

Synthesis Of Local Control Systems For Underwater Units Cleaning Bottom Sediments In Reservoirs, Yuriy Gennadiyevich Shipulin, Zebiniso Akmalovna Zayniddinova

Chemical Technology, Control and Management

The article discusses the issues of synthesizing local control systems for underwater units for cleaning bottom sediments in reservoirs. It is shown that the protection and rational use of natural reservoirs and the fight against their premature siltation is becoming an urgent task.

It is proposed to use small-sized underwater units, consisting of information and measuring devices, to carry out search work for cleaning bottom sediments under water; control systems; actuators and means of communication with humans.

It is shown that the task of controlling the loading of an underwater unit (UU) requires maintaining optimal performance while simultaneously taking into …

Algorithms For Structural Synthesis Of Control Systems For Dynamic Objects Under Conditions Of Unmeasurable Disturbances, Husan Zakirovich Igamberdiev, Uktam Farkhodovich Mamirov, Bunyod Mamurjon Ugli Buronov

Chemical Technology, Control and Management

The paper talks about ways to use inverse dynamic models to structure a control system for moving objects when disturbances are not measured. To solve the main problems that arise when implementing the inverse dynamic model method, methods for synthesizing inverse systems with given dynamic characteristics are used. The solution to this problem is obtained based on the theory that dynamic observers are invariant to unmeasured input influences. We broke down the matrix operator on the right into elementary orthogonal rotation matrices and on the left into permutation matrices to get a stable answer to the equation of the current …

Artificial Neural Network Based Grain Moisture Measuring Device, Erkin Eljaev, Shohrux Nurali O‘G‘Li Narzullayev, Elyor Faxriddinovich Khudoyberdiev

Chemical Technology, Control and Management

To date, the intellectualization of solving technical issues in managing, controlling, and measuring technological processes in all branches of industrial production is considered an urgent task. In this regard, a class of intelligent devices and sensors has emerged. Intelligent devices and sensors differ from their analog counterparts in that they have functions such as automatic adjustment of the measurement range, self-calibration, data processing, and decision-making. The article discusses the development of intelligent measuring instruments based on a capacitive transducer for measuring the moisture content of grain and grain products.

Synthesis Algorithm Of Control System Based On Neural Network For The Gas And Oil Process, Jasur Sevinov, Abdishukurov Maqsudovich Shavkat, A.Z. Shodiyorov

Chemical Technology, Control and Management

Automatic control systems in the oil and gas processing are considered. After extraction of natural gas condensate, management of technological parameters plays an important role in its processing. Among the parameter of regulating algorithms, control based on neural network technology was considered. These control systems are created on the basis of algorithms of neural network technology. There are several structures of neural networks according to their structure. Differences in the process of information processing of these branching structures are considered.

Thermogravimetric Analysis And Chemical Kinetics Of Waste Tires, Mahir Mohammed Said

Tanzania Journal of Engineering and Technology (TJET)

The focus of this paper is to analyse the pyrolysis reaction of waste tires. The pyrolysis was studied experimentally using thermal and chemical kinetics. The tires were pyrolyzed using thermogravimetry at a temperature range of 200 to 600°C, with heating rates of 10, 20, and 50°C/min. The activating energy was observed to increase with increased temperature. The highest activating energy was 101.02 kJ/mol at a heating rate of 50°C/min.

Sediment Characteristics And Hydrocarbon Composition Of Makukwa Seep In Southern Tanzania: Potential Implications For Subterranean Hydrocarbon Accumulation, Makungu M. Madirisha

Tanzania Journal of Engineering and Technology (TJET)

Exploring the interplay between natural seeps and nearby sediment and hydrocarbon properties is key to unlocking subsurface hydrocarbon potential. This study presents findings on the hydrocarbon composition and sediment characteristics of the Makukwa seep in southern Tanzania, providing insight into subterranean hydrocarbon accumulation. Sediment analysis across areas A and B, located approximately 20 m apart, showed a decrease in porosity with depth, indicative of typical sandstone formations. Area A, near the seeps, exhibited porosity ranging from 23% to 36%, whereas Area B, further away, showed porosity ranging from 22% to 38%. This suggests that a lower cretaceous sandstone layer may …

Design And Optimization Of An Azeotropic Distillation Pilot Plant For The Production Of Pure Ethanol, Samwel V. Manyele

Tanzania Journal of Engineering and Technology (TJET)

This study aimed to design an azeotropic distillation plant using Aspen Plus® V10 software and determine optimal process conditions for producing pure ethanol greater than 95% from pre-concentrated near-azeotropic ethanol-water solution. The non-random two-liquid Redlich-Kwong thermodynamic model was the base method for property analysis and performance prediction. Modelling and simulation of the converged process were conducted for fixed column variables (R = 5, N = 12 and p = 1 atm). Plant operating parameters were varied in the range of 0 to 1 for the pre-heater vapour fraction, 2 to 10 for the column feed plates (NFP), 2 to 6 …

Effect Of Zr And W Doping On Microstructures, Transition Temperature And Solar Transmittance Modulation Of Thermochromic W/Zr Co-Doped Vo2 Thin Films, Haji F. Haji

Tanzania Journal of Engineering and Technology (TJET)

Thermochromic W/Zr co-doped VO2-based thin films with different concentrations of Zr were successfully deposited on soda lime glass substrates by direct current (DC) magnetron sputtering of V(99)W(01) alloy and Zr targets at a substrate temperature of 425 °C. The films were characterized by x–ray diffraction (XRD), atomic force microscopy (AFM), Rutherford backscattering spectroscopy (RBS), two-point probe and UV/VIS/NIR spectroscopy. The film’s structural properties evolution was significantly influenced by Zr concentration in the films. The transition temperature and hysteresis loop widths of the films were found to decrease with increasing Zr concentration. For the Zr concentrations of 0.21 at.%, 0.23 at.% …

Study Of The Effects Of Thermal Aging Coupled With Shot-Peening Treatment Of Carbonitrided Din 1.6587 Low Alloy Steel On Retained Austenite And Residual Stresses, Richard J. Katemi

Tanzania Journal of Engineering and Technology (TJET)

This work investigated the effects of thermal aging and shot-peening of carbonitrided 1.6587 steel grade on retained austenite and residual stresses. After carbonitriding samples contained maximum of 0.87% carbon, 0.34% nitrogen and 50 mass. -% retained austenite. Thermal aging conditions investigated were -30°C, 90°C and 150°C while the aging period were 14, 96 and 720 hours. After thermal aging, some of the samples were subjected to shot-peening treatment using standard cut wire shots StD – G3 - 0.6 mm VDFI 8001 with intensity in the range of 0.25 to 0.30 mmA and coverage of 1.00 to 1.24 x 98%. It …

Study Of Kinetics Of Hydrocarbon Gas Purification With Composite Absorbents, Oybek Aripdjanov, Shavkat Nurullaev, Shodiyakhon Azimova

CHEMISTRY AND CHEMICAL ENGINEERING

The aim of the work is to improve the process of natural gas purification from acidic components using a composite absorbent. To study the sorption of acidic components in the gas composition, a chromatographic analysis method was used. The kinetics and rate of corrosion of carbon steel grade st.10 when using composite absorbents MDEA +DEA + AVRP have been studied. The results of the study show that the volume of absorption increased from 0.55 mol/mol to 0.65 mol/mol, and the amount of H₂S in the purified gas decreased from 0.022 g/m³ to 0.014 g/m³. Corrosion …

Study Of Reactive Distillation Equipment For Eterification Process, Abbos Elmanov, Abdulaziz Bakhtiyorov, Adham Norkobilov, Olimjon Maksudov, Zarif Oripov

CHEMISTRY AND CHEMICAL ENGINEERING

The purpose of this work is to study the chemical technological processes for eterification processes, and the reactive distillation unit, which carries out the reaction and separation process in one device, was chosen as the object of research. А reаctive distillаtion system is exаmined to produce for the production of Ethyl Acetate (EtAc) viа eterificаtion of acetic acid (HAc) with ethаnol. Optimizаtion methods using sensitivity analysis аre аlso conducted. Cаlculаtion of vаpor liquid equilibrium of the mixture system is done using UNIFАC model. Heat integration from the distillate stream of the column to the acid feed stream and from bottom …

Modeling And Performance Analysis Of Solid Oxide Fuel Cell, Mariya Pecherskaya, Khakimjan Butanov, Suhrob A. Ibodullaev, Olim Ruzimuradov, Shavkat Mamatkulov

CHEMISTRY AND CHEMICAL ENGINEERING

A three-dimensional numerical model of the system configurations of various types of solid oxide fuel cells (SOFCs) is used and the effect of parameters on SOFC performance is numerically investigated using COMSOL Multiphysics. The effect of parameters such as support layer thickness, operating temperature, and electrode porosity are shown in the polarization and power curves for each model. The results of the study showed the advantages of the anode-supported SOFC compared to cathode- and electrolyte-supported SOFC.

Theoretical calculations demonstrate the highest output power density in the anode-supported SOFC at 900 ℃, and reach a value of 0.585 W cm^{-2 …}

Cfd Study On Two-Phase Flow Patterns In A Pipe With 90º Elbow In Different Operating Conditions, Hagar Alm-Eldin Bastawissi, Mohammed Ahmed Khafagy, E. A. El Shenawy Prof. Dr., Ahmed M. Salem Dr

Journal of Engineering Research

Recently, CFD has offered a technological solution for modelling multi-phase flow in which we can make endless simulations with reduced expenses and effort in high accuracy results; we shall also mention that experimental studies have limitations for safety considerations when experimenting with flow in high temperature or pressure values or medium nature as in nuclear or chemical flows.In this paper, we used the ANSYS FLUENT CFD program to simulate the two-phase flow in a pipe to study the effect of attaching a 90-degree elbow fitting to the piping system, seeking to find out the change in the pattern and resulting …

Identification Of Faults In Highways Using Approximation Methods And Algorithms, Khudayberdiyev Khakkulmirzayevich Mirzaakbar, Anvar Asatilloyevich Ravshanov

Chemical Technology, Control and Management

Many fast Fourier transforms are used to identify defective parts of uneven surfaces on roads and send information to relevant organizations on the road, using the " RAVON YO‘LLAR" application installed on a mobile device during car movement. We determine the uneven parts of the road. Smooth and well-maintained roads reduce the risk of vehicle collisions, skidding and other road-related incidents. Timely measures contribute to overall safety, comfort and economic efficiency.

Synthesize A Neural Network Parameter Optimizer For An Adaptive Pid Controller, Nashvandova Gulruxsor Murot Qizi

Chemical Technology, Control and Management

Wide application of proportional-integral-differential (PID)-regulator in industry requires constant improvement of methods of its parameters superstructuring. In the paper, the questions of optimization of PID-regulator parameters with application of methods of neural network technology are considered. A methodology for selecting the architecture of neural network optimizer designed to determine the tuned parameters of PID regulator is proposed. The algorithm of training of the neural network, with the set on the basis of the method of inverse gradient propagation is offered. The proposed improved PID-neural regulator allowed to provide stabilization of neural network operation and its trainability in the control loop …

Development Of A Mathematical Model Of Magnetic Field Distribution In Magnetic Conductors Of A Wide-Range Current Transformer, Abdurauf Safarov

Chemical Technology, Control and Management

The article is devoted to the analysis of the distribution of the magnetic field in the magnetic conductors of a wide-range current transformer for the development of a mathematical model that can be used as the basis for calculating its static characteristics and error. The design, replacement circuits and design model of a current transformer are given. The relations of magnetic induction and tension from the coordinate of the position of the primary winding are obtained. It is shown that the conversion range can be adjusted depending on the different positions of the bus with current, as a result of …

Analytical-Critical Review Of Widely Used Industrial Devices For Drying Mineral Fertilizers, Djalolitdin Paxritdinovich Mukhitdinov, Aleksey Viktorovich Schulz

Chemical Technology, Control and Management

The article is devoted to the review of the modern state of research in the mineral fertilizers drying field, critical analysis and comparison of widely used drying apparatuses. There are procedures of preliminary equipment selection for soluble fertilizers industrial drying on the basis of such criteria as productivity, efficiency, energy saving, environmental impact degree, indicating the possible advantages and disadvantages of different application variants.

Calculation Of Hydraulic Resistance Of A Tubular-Gridse Nozzle With Spiral Turbulizers, Nurmukhamedov Habibulla Sagdullaevich, Mavlonov Elbek Tulkinovich, S.Kh. Nishonova, Kh.S. Nurmukhamedov

Chemical Technology, Control and Management

The article presents the results of an experimental study on the hydraulic resistance of a tubular-grid nozzle made of smooth pipes and pipes with spiral turbulators. Experiments were carried out with nozzles made of smooth pipes and pipes with turbulators. Spiral turbulators are placed discretely with a step t/d=0,3125-0,9375 and installed on a tube sheet in a checkerboard pattern with a step s/d=1,15-10. Experimental studies were carried out with air flow in the transition region.

It has been established that with increasing numerical values of the dimensionless parameter s/d, the resistance of the pipe package decreases from 1,3 to 1,8 …

Development Of A Criterion Assessing The Level Of Relationship Of Multiple Identified Characteristics For Classification, Mirzoyan Mirzaaxmedovich Kamilov, Oybek Zokirovich Koraboshev, Bobomurod Mamitjonovich Tojiboev

Chemical Technology, Control and Management

This article discusses an optimized version of the standard design developed by Yu.I.Zhuravlev, an optimization procedure through an algebraic approach based on precedent algorithms that solves the problem of pattern identification. The formation of the convex hull of the recognition operator and corrective procedures of information models by mutual compensation of each other was also studied. In addition, the functional connection of recognition operators and the definition of idempotent connection of operators are analyzed.

Chromatographic Analysis Of The Chemical Composition Of Pyrolysis Distillate, Sh.T. Juraev, B.F. Muxiddinov, U.T. Tailakov

Chemical Technology, Control and Management

The paper presents the results of a study of the physico-chemical characteristics of the liquid fraction of products of thermal oxidative pyrolysis of worn tires. The mass fraction of the volatile gas compounds, the optimal boiling points of the obtained condensates and the flashpoint of pyrolysis liquids, together with the mass composition of cracking products of rubber products at high-temperature pyrolysis at a temperature of 800-900 °C, were determined. Chromatographic analysis allowed us to determine the composition, mainly the mass composition of pyrolysis products, which consisted of carbon (42.8%), higher aliphatic and aromatic hydrocarbons (17.0%), methane (10.2%), benzene (4.2%) and …

Strategy For Predictive Control Of The Rectification Process Based On A Model Controller With A Given Forecast, Ildar Rafkatovich Sultanov

Chemical Technology, Control and Management

A method is being developed to optimize the generated controls for the multicomponent distillation process with prediction, based on predictive data with a moving horizon. The difference between this method and the classical modeling approach, in which the percentage of the degree of opening of valves installed on the output streams of the column is used as control actions, is that control occurs on the feedback principle. The proposed method is based on the use of a dynamic process model to optimize control actions in real time in order to achieve certain production targets. The essence of the MPC approach …

A Neural Network Model For Monitoring And Forecasting The Process Of Storing Oilseeds, N.A. Kabulov

Chemical Technology, Control and Management

The paper presents the results of research on the control, forecasting and management of the storage process of oilseeds. Vegetable oil production and energy consumption are two important factors of oilseed storage systems. The first ones should meet the needs of the population quantitatively and qualitatively. As a result, in order to properly control these two important aspects, it is necessary to maintain an appropriate microclimatic environment using a computational decision support system (DSS) that is able to adapt to changes in environmental characteristics. The multilayer perceptron neural network (MLP-NN) was developed to simulate the temperature and relative humidity profiles …

Evaluation Of Environmental Management System For Small And Medium Enterprises In Dar Es Salaam, Tanzania, Juma M. Matindana

Tanzania Journal of Engineering and Technology (TJET)

A system that manages environmental issues of Small and Medium Enterprises (SMEs) from the time of acquisition of raw materials up to disposal of the product is not well clear, especially in Tanzania. Most of the studies have been conducted in the field of environment management but few of them address the evaluation of the management of SMEs activities with respect to the environment. Although the nature of activities of SMEs has little noticeable environmental implications at the individual level but the impact is large due to diversification and labour intensity of these SMEs. SMEs employ about 20% of the …

A Two-Stage Based Life Cycle And Principal Component Analysis For Decision Support Of Potential Municipal Solid Wastes Management Scenarios, Case Study Dar Es Salaam, Tanzania, Edwin Richard Ndibalema Dr

Tanzania Journal of Engineering and Technology (TJET)

In most of the urban areas of Tanzania, poor and inadequate solid waste management is a growing environmental and public health concern. Despite an array of solid waste management options, choosing an appropriate one remains a challenge. This study applied a novel two-stage-based approach to assess the environmental impacts and sustainability performance of the 27 scenarios for municipal solid wastes (MSW) management of Dar es Salaam City, Tanzania. In the first stage, the study utilized a life cycle analysis (LCA) to quantify the environmental impacts of MSW scenarios. In the second stage, the study used the principal component analysis (PCA) …

Augmented Finite Control Set Mpc Design Technique For Wide Speed Range Control Of Permanent Magnet Synchronous Motor Drives, Francis Mwasilu

Tanzania Journal of Engineering and Technology (TJET)

The effective motion control task is highly influencing the final drive performance in wide-range motor drives applications such as electric vehicles (EVs), washing machines, compressors, elevators and lathe machines. Recently, permanent magnet synchronous motor (PMSM) drive has been widely employed in these applications to achieve desired performances such as high efficiency, high torque requirements with minimum size “occupancy”. The PMSM drive features combining with these modern drive applications are highly nonlinear and the desired operation requirements demand high-performance control schemes with fast system response and robustness features. Linear control schemes are usually implemented to drive the PMSM that entail trade …

Cost Estimation Proxy Models For Economic Evaluations In Petroleum Projects: A Case Study From The Onshore Gas Field In The Southern Coastal Tanzania Basin, Fulmence Kaborogo

Tanzania Journal of Engineering and Technology (TJET)

Petroleum economic evaluation involves estimating revenues from forecasted production profiles and field costs including capital expenditures (CAPEX), drilling expenses (DRILLEX), and operating expenses (OPEX). The existing cost-estimating tool requires several inputs making it time-intensive and difficult to use with few data during the early stages of projects. Majority of the previously developed time saving cost estimations proxy models rely on unrealistic assumptions that include uniform operational costs for different fields with a different number of wells, casings, and drilled depths. This work focused at developing proxy models that consider the variability of the development costs with different parameters. The developed …